The finest fruit processing

Transcription

1 The finest fruit processing Innovative solutions for high quality fruit juices

2 Fruit processing perfection As a manufacturer of fruit processing machines with the highest of standards, the entire production process of producing fruit juice is our expertise. As you would expect from Holstein products, we use innovative solutions paired with uncompromising quality and durability. Optimise processes and profit from much more efficiency in each production step. We only use high-grade materials, like stainless steel, thereby creating the basis for hygienically flawless product processes from the first fruit processing step to the perfect final product. Stainless Steel Fruit Washing Unit, Holstein brand Washing, transporting, crushing Absolutely reliable and hygienically flawless. Whether with or without the integrated grinding mill, the stainless-steel fruit washing unit manufactured by us is ideal for apples and pears. Quick switching of the cutting sieves ensures a high level of flexibility when switching from rough to fine grinding. with grinding mill ideal for washing, transporting, crushing apples and pears with large washing container can be operated from the left or the right the folding central cover makes cleaning easy the cutting sieves can be switched easily for coarse and finely mashed consistencies also available with overfill protection and feeder bowl rotatable Output Size (L x W x H) H2000 up to 2,000 kg/h 1,800 x 590 x 2,200 mm H6000 up to 6,000 kg/h 1,800 x 880 x 2,450 mm Also available with large funnel crate upon request. without grinding mill the fruit is conveyed via the elevator into the masher with a mash pump

3 Stainless steel inclined Conveyor, Holstein brand The tried and tested inclined conveyor from Holstein, for washing and conveying apples and pears. The conveyor speed can be continuously regulated. Solid and reliable naturally stainless steel. ideal for gently conveying fully ripe Wiliams pears, apples, stone fruit and berries the washed fruit is transported directly to the straining machine or to the masher stainless steel design mobile with stepless speed regulation fresh water rinse connection on conveyor belt optional: Extension on ejector output: 1,500 kg/h dimensions: 2,500 x 660 x 2,250 mm (L x W x H) Version with built-in fruit masher A fruit masher can be optimally integrated with the inclined conveyor. With custom-fit integration into the production process, perfectly adapted to the technology, with strong motor performance and naturally made from stainless steel. optimum mash refinement of pomaceous fruit for distilling purposes and juice production the fruit masher is easy to disassemble the washed and crushed fruit is conveyed directly to the hydro-press, belt press or pump

4 Stainless Steel Hydraulic Juice Press with Rotating Press, Holstein brand More power for more juice. No, it is not just the strong motor output, but above all it is the sophisticated technology of our rotating press, the simple operation and easy cleaning. The result is maximum juice yield with higher efficiency - the aromatic substances are virtually 100 % preserved. Hydraulic juice press type H65 for apples, pears, grapes, berries and vegetables high yield and efficiency (up to 75 %) low amount of trub high aroma yield with 24 pressing fillers (65 x 65 cm) made from specialised food-safe plastic, making it hygienic and easy to clean with 22 pressing clothes (100 x 100 cm) with rotating press for efficient operation main collection vat electromechanical piston stroke limit dimensions: 2,330 x 840 x 2,060 mm (L x W x H) output: 1,200 kg/h motor output of the press: 1.5 kw

5 Stainless Steel Belt Press the machine for professionals Automatic continuously operating press for obtaining juice from apple mash and mash from other fruits. The first, large press roll guarantees best juice quality. The minimum clouding content and good yield are comparable to results from the hydraulic juice press. for all fruit and berry mashes high yield (up to 75 %) large press roll guarantees best juice quality frame and press roll made from stainless steel high-grade pneumatic and electrical parts easy and optimum cleaning easy to operate gently increasing pressure increase guarantees pressing capacity - even for difficult mashes Output Strip width Size (L x W x H) Weight Brush motor Drive motor, adjustable Press 10 up to 1,000 kg/h 600 mm 2,970 x 1,670 x 1,920 mm 1,100 kg 1.5 kw 0.55 kw Press 15 up to 1,500 kg/h 800 mm 3,450 x 1,870 x 1,940 mm 1,700 kg 1.5 kw 0.55 kw Press 20 up to 3,000 kg/h 1,200 mm 3,450 x 2,270 x 1,940 mm 2,200 kg 1.5 kw 0.55 kw

6 Stainless Steel Fruit Masher (professional design) The stainless-steel fruit masher for professional demands. Apples, pears and quinces are easily mashed. The degree of mashing can be continuously adjusted. The design of this stainless steel everything-masher makes it easy to clean. Hygienic, robust and durable! for professional use for apples, pears and quinces cuts pomaceous fruit to the desired degree of crushing continuously adjustable degree of crushing for the production of juices, in combination with hydro-presses easy to clean Output Motor output Rotation speed Discharge Total height height 4,000-5,000 kg/h 5.5 kw/400 V 1,500 R/min. 580 mm 1,360 mm Pomaceous Fruit Crushing Mill The perfect alternative for semi-professional usage. The pomaceous fruit cutting mill is distinguished by a high level of functionality and efficiency. for hobby and semi-professional application cuts pomaceous fruits into rough pieces ideal degree of crushing for the production of juices, in combination with hydro-presses ideal for apples, pears and quinces easy to clean and transport funnel and base made from durable PE-plastic stainless steel cutting unit, reversing blades that can be re-sharpened made from hardened stainless steel motor: 230 V, 50 Hz, output 2.2 kw, rotation speed 2,800 R/min. connection: 230 V, 50 Hz shock-proof plug output: approx. 1,000 kg/h Height Length Width Outlet height Weight 1,250 mm 514 mm 586 mm 380 mm 25 kg Stainless steel pressure cask With this versatile drum you can produce your own beverages, keep them fresh for months, and conveniently tap it daily - without heating and without adding any chemical preservatives. sweet cider and/or cider with any level of alcohol content low-alcohol sweet cider fermented beverages (wine, cider, beer, sparkling wine) soda water and/or mild carbonated water advantage: TÜV-monitoring for highest safety scope of supply: Drum, stainless steel uptake pipe with dispenser and stainlesssteel ball valve with drainage elbow. Fitting with pressure gauge, safety valve and blind plug for gas connection valve Content Diameter Tank height Weight 50 l 395 mm 532 mm 12.5 kg

7 Hydro-press The 180 l hydro-press is movable and can be tilted to empty pomace easier. Easy, convenient and energy-saving juice presses with water pressure. Simply connect the garden hose and open the water tap. Normal water pressure of bar produces pressing pressure of up to 40 t. The pressing pressure can be regulated by opening and closing the water tap. Intelligent technology that ensures fantastic results with exceptionally easy handling. compression basket made from stable stainless steel with slotted plates water bag made from highly elastic natural rubber pressure relief valve protects against overload supply line: GEKA-quick coupling R 3/4 drain ball valve 3/4 with hose nozzle scope of supply: Press, pressing sack and spray protection Size Height Length x width Outlet height Weight 20 l 820 mm 410 x 410 mm 300 mm 13 kg 40 l 900 mm 480 x 480 mm 300 mm 18 kg 90 l 1,070 mm 590 x 590 mm 300 mm 28 kg 180 l 1,315 mm 722 x 945 mm 350 mm 72 kg Stainless Steel Container with Air-tight Lid For storing juices and sweet ciders without preservatives. Ideal for producing hot sterile sweet cider. with air-tight oil floating lid and additional snap-on lid outlet welded for optimum hygiene, not screwed container with mirror-smooth surface for easy cleaning ventilation slits for optimum ventilation matching accessories: Stainless steel flat immersion heater with thermometer for hot sterilisation of juices Content Diameter Height Weight 65 l 350 mm 765 mm 8 kg 110 l 440 mm 765 mm 10 kg 170 l 550 mm 765 mm 15 kg

8 Pasteurising Unit Type PA For all fruit and vegetable juices. complete unit with self-priming juice pump stainless-steel tube heat exchanger built-in horizontally automatic temperature regulation boiler with fast heat-up time gas or oil burner all parts being in contact with juice made from stainless steel compact design Model Output Dimensions (H x W x D) Pa l/h and 25 kw heat output 880 x 600 x 750 mm Pa l/h and 40 kw heat output 880 x 600 x 950 mm Pa l/h and 52 kw heat output 980 x 700 x 950 mm Bag-in-Box Dispenser For hot and cold filling of fruit and vegetable juices, table model design with stainless steel substructure intended for filling bags with a filling volume of up to 10 litres. completely stainless-steel design ergonomic control panel and clear temperature display (boiler, juice entry temperature) with pivoting filling unit with pneumatic closing valve easy to set-up / change the filling mass height-adjustable bag holder automatic quantity measurement: 3 I, 5 I, 10 I filling capacity up to 600 l/h (with 10 l bags)

9 Pro Pasteurisation Unit Type Pro PA SH What makes this unit special is the 40 meter long, vertically mounted stainless-steel juice spiral. It gives this unit the following advantages: output: 600 l/h very low temperature difference: water/fruit juice the juice spiral can be cleaned easily and efficiently the juice spiral can be emptied completely and quickly unit maintenance requires minimal effort other features: specialised boiler: 48 kw, for fast heat-up time gas or oil burner automatic temperature regulation balancing valve heat exchanger line made from acid-resistant stainless steel V4a dimensions: 2,100 x 880 x 1,300 mm (H x W x D) optional: stainless steel juice storage container Bag-in-Box Dispenser Pro output: 600 l/h stainless steel lining with weighing unit, ensuring precise quantity calculation for hot and cold filling of fruit and vegetable juices to fill bags with a filling volume of up to 10 l compact stainless-steel design pivoting filling unit with pneumatic closing valve easy to set-up and change the filling mass clear monitoring and display units

10 Throughput Pasteuriser High-performance with high flow quantities. Professional pasteurisation of all juices. Uncompromising stainless-steel design ensures absolute hygiene and high process reliability. double-wall thermal insulation electric heating kw / 400 V approx. 70 l (150 l) water content, with outlet tube heat exchanger with 12/24 m tube length output: l/h digital thermometer with alarm juice inflow with fall pressure or juice pump dimensions (Ø x height): 480 x 700 mm 600 x 850 mm Container Pasteuriser All-in-one a multi-talented device. up to 150 and/or 300 l/h (double pasteurisation) 3 functions in one device storage tank heater and filler simple, safe operation no chance of temperature fluctuations work table or movable frame Hot Filler For pasteurisation and filling of fruit juices. The fruit juice is gently heated via a tube heat exchanger. With electronic temperature regulator and overheating protection. All standard bottle types can be filled. The filling process starts on its own when the bottle is inserted and stops automatically when the bottle is full. Can be optionally expanded to bag-in-box filling. Type THA Type THA electrical connection 9 kw 18 kw number of filling valves 1 2 output l/h up to 130 l/h up to 200 l/h water supply tank 100 l 100 l juice holding tank 65 l 65 l dimensions (Ø x height) 440 mm x 1,580 mm 440 mm x 1,580 mm weight 41 kg 43 kg

11 Double Motor Can Filter The double motor can filter has been specially developed to separate solid substances from liquid media. The double motor can filter consists of 2 can sieve inserts and 4 butterfly valves, which guarantee continuous operation through the alternating operation of the can. Two additional butterfly valves are mounted beside waste drainage. The pressure in the can being used is displayed by the pressure gauge. The more the pressure rises, the more surface is moistened at the can. The solid substances are removed when taken out of the pipe using the rubber lip mounted on the can sieve inserts. continuous operation easy to operate fast cleaning quick switching between sieves waste drainage available in various sizes can sieve insert (50 % more sieve surface than perforated sheet) with mobile frame made completely from stainless steel various sieve sizes Bag-in-Box The new packaging for storing pasteurised fruit juices and wines. air-tight PE-pouch with spigot in 3, 5, 10 and 20 l content sizes storage life: closed approx. 1 year open approx. 3 months

12 Success can be combined! Non-stop perfection. Optimise production flows and combine proven technology with a solid design. It s about the nuances. When it comes to gentle and efficient production of outstanding finished products, we invite you to put our know-how and wealth of experience to use. Stainless Steel Fruit Washing Unit + Stainless Steel Hydraulic Juice Press Fruit washing unit with auger, grinding mill and direct transport to the hydraulic juice press. Fast and efficient production processes without temporary storage! Stainless Steel Straining Machine + Stainless Steel Inclined Conveyor Combination of washing unit and inclined conveyor directly to the straining machine or the fruit masher. The basic principle of all Holstein units is reflected fully here as well - an outstanding quality standard of the final result. Subject to technical changes. Distillation units Apparatus construction Fruit processing machines Arnold Holstein GmbH Am Stadtgraben Markdorf Germany Tel. +49 (0) Fax +49 (0) info@a-holstein.de