1 SAFETY NTC R3 end shield REPAIR INSTALLATION Installing the motor / belt OPERATION FUNCTIONS...

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1 REPAIR INSTTRUCTTI I ION 1 SAFETY NTC R3 end shield Safety instructions Qualifications of service technicians Identification of danger levels Safety thermoregulator for counter-air Tapered pin REPAIR Identification of damage to property Worktop General safety instructions Removing the front panel Purpose of the document Removing the cooling-air panel symbols Removing fan impeller for process air Safety-relevant symbols Removing the motor INSTALLATION Installing the motor / belt Setting up / Connection OPERATION Control panel operation Programme selector (2) Removing the left side panel Removing the right side panel Removing the door lock Repairing tapered pin Installing the pin Removing NTC COMPONENTS Remove control panel Heater FUNCTIONS Conductivity measurement Drum bearings end shield Drum bearings rear panel Safety thermoregulator Overheat protection NTC R2 heater Removing heater Diagnostic-repair tools FAULT DIAGNOSTICS Fault displays Fluff filter led flashing Controller Time jumps Odour doc Seite 1 von 44

2 7.6 Drive Tangling Heat TECHNICAL SPECIFICATIONS doc Seite 2 von 44

3 1 SAFETY 1.1 Safety instructions Comply with the following instructions: Attention Danger! Repairs may be carried out by a qualified electrician only! The user may be put at risk and injured by improper repairs! To prevent electric shocks, always comply with the following instructions: If the appliance is faulty, the housing and frame may be live! Electric shock may occur if live components are touched inside the appliance! Before commencing repairs, disconnect the appliance from the power supply! If tests have to be performed while the appliance is live, always use a residual-current-operated circuit-breaker! The protective conductor resistance must never exceed the values specified in the standard! The protective conductor is crucial for personal safety and appliance function. When repairs are complete, perform a test in accordance with VDE 0701 or the corresponding national regulations! When repairs are complete, perform a function and leak test. Conduct the safety test in accordance with VDE 0701 via the connector as follows: The differential current must be measured on the appliance! See circuit diagrams test programme The following pictograms are used in the repair instructions: Electrostatic sensitive devices! Please observe handling regulations! Sharp edges: Wear protective gloves doc Seite 3 von 44

4 1.2 Qualifications of service technicians 1.4 Identification of damage to property The described activities may be carried out only by electrical engineers and electrical engineers for specific activities if they have been trained by BSH or an authorised establishment. An electrical engineer is one who, on account of his specialist training, knowledge and experience as well as his knowledge of the relevant regulations, can asses the work assigned to him and identify potential hazards. An electrical enginner for specific activities is a person who is instructed and, if required, trained by an electrical engineer on the work assigned to him and the potential hazards of improper behaviour and who was instructed on the required protective devices and protective measures. Observe country-specific regulations. Identification NOTE Meaning Warning of potential damage to property 1.3 Identification of danger levels Identification DANGER WARNING CAUTION Meaning Imminent danger which may result in death or serious injury if it is not avoided. Potentially imminent danger which may result in death or serious injury if it is not avoided. Potentially imminent danger which may result in minor injury or damage to property if it is not avoided doc Seite 4 von 44

5 1.5 General safety instructions Read repair manual and follow the instructions included in it. Proceed systematically and follow the instructions for troubleshooting and repairs. When repairs are complete, check the effectiveness of the protecttive measures in accordance with VDE 0701 or the corresponding country-specific regulations and perform a function test. If the test is not passed, clearly identify the appliance as not safe and inform the operator in writing. The test for the effectiveness of the protective measures must be documented in a suitable manner. It is recommended to write down the measured values. Use only conductors which comply with the currently valid health and safety regulations at work. DANGER Exposed live parts Danger to life caused by electric shock! Disconnect the appliance from the power supply. Do not touch housing, frame or components. Use residual-current-operated circuit-breaker if tests have to be conducted while the appliance is live. Ensure that the resistance of the protective conductor does not exceed the standardised values. WARNING Exposed conductive parts may be live if a fault has occurred. Danger to life caused by electric shock! Disconnect the appliance from the power supply. Do not touch housing, frame or components. Use residual-current-operated circuit-breaker if tests have to be conducted while the appliance is live. Ensure that the resistance of the protetive conductor does not exceed the standardised values. CAUTION Risk of being cut on sharp edges. Wear protective gloves. Wear personal protective equipment. CAUTION Charged capacitors Risk of injury from electric shock and startle response. Discharge capacitors before working on the appliance doc Seite 5 von 44

6 NOTE Components which come into contact with electrostatic voltage will be damaged beyond repair Before carrying out any work, apply protective system to components susceptible to electrical discharge. Observe measures to protect the components susceptible to electrical discharge. NOTE Components which are replaced haphazardly will be damaged beyond repair Before replacing components, perform troubleshooting. Check systematically. Observe Technical Documentation. Do not replace components without reason doc Seite 6 von 44

7 1.6 Purpose of the document 1.7 symbols The repair instructions: guide the service technician in troubleshooting and repairing domestic appliances assist the technical storeman in deciding which spare parts are probably required for the repair inform trainers and technical personnel about design, function, troubleshooting and repairs as supporting documentation support the training of the technical personnel Apart from the repair instructions the service technician uses the following documents: Parts list Exploded drawing Circuit diagrams Symbol Symbol Meaning Special information Meaning This symbol indicates that this action step or component of a video sequence is available in the Quick-Finder The described troubleshooting and repair may be carried out a service technician only. These repair instructions are assigned to specific appliances and are valid for those appliances only doc Seite 7 von 44

8 1.8 Safety-relevant symbols Symbol Meaning General warning information Danger of electric shock Risk of being cut Risk of crushing Hot surfaces Risk of explosion Strong magnetic field Non-ionising radiation doc Seite 8 von 44

9 2 INSTALLATION 2.1 Setting up / Connection The unit must stand horizontally and firmly on the floor, use spirit level. Pic Use with an exhaust air duct With a loose installation from a window the opening of the exhaust air hose must show always downward (see fig. 2). Ensure for the fact that the outlet for the exhaust air duct lies in such a way that no counter-pressure (e.g. by wind) for the leaking out exhaust air of the dryer can develop. The counterpressure can be avoided by suitable measures (e.g. back pressure flap). The dryer can be set up in a combination with wash machine (front loader). In order to ensure a safe connection, are the original connecting sets to use (see instructions). With installation of the dryer to an exhaust air system an back pressure flap must be installed. Here through it is prevented that exhaust air by other dryer or vapour departure hoods is back-flow-avoided into your washing room. Put the hose in such a way that no breaks and cross-section contraction arise. The setting up place should be selected so, that the minimum distance kept by 10 cm distance to the wall Pic. 2 Danger of suffocation! Do not close the connection of the exhaust air duct to fireplaces, at which gas -, coal oven or room heater are connected. Let from your chimney sweep be confirmed that this danger does not exist doc Seite 9 von 44

10 3 OPERATION 3.1 Control panel operation Start / stop button (4) The programme can be started or stopped with the Start / Stop button Programme progress indicator (5) The programme progress is indicated by LEDs Display LED (6) The display indicates the remaining running time and any faults by F.. See circuit diagrams 1 Panel 3.2 Programme selector (2) Single-button operation, 9 drying programmes, 2 of which are timed programmes. Automatic programmes Cottons / Coloureds For cotton and linen washing which is to be mangled, ironed or dried cupboard-dry. Easy-care programmes For easy-care synthetic and blended fabrics and cotton washing which is to be ironed or dried cupboard-dry. Timed programme Timed programmes min. warm for delicate textiles made of acrylic fibres or for redrying and airing up to 6 kg of washing. The programme duration is restricted to max. 40 min doc Seite 10 von 44

11 3.2.4 Additonal functions (3) Low heat (3) For temperature-sensitive textiles (e.g. acrylic fibres) which are to be dried on a low heat. The temperature is reduced by 10 K. Signal (3) The signal signals e.g. the end of the programme or a fault. The signal volume can be adjusted 4X. Move programme selector another two positions Press Start/Stop button until the required volume 0 4 has been set. The setting is saved by rotating the programme selector to the Off position Adjusting the signal volume Set programme selector to the Off position Move programme selector one position to the right Press Low heat button until the function light comes on doc Seite 11 von 44

12 4 COMPONENTS 4.1 Heater The heating element consists a NTC of two heating resistors 2 safety temperature regulators and. The heating element is provided with an electrical connection to to the quick-connect coupler Techology data: Heating resistors 1: 600 / 700 W Heating resistors 2: 1800 W Tolerance: ±10 % NTC -12 bis +185 C Safety temperature regulators (to switch off temperature) ±170 C Countercurrent wiht Air (to switch off temperature) 80 C 1 NTC 2 Safety temperature regulators 3 pass 4 connector 5 Countercurrent wiht Air doc Seite 12 von 44

13 5 FUNCTIONS 5.1 Conductivity measurement The degree of dryness is determined by a conductivity measurement. The conductivity measurement of the washing is based on a voltage or resistance measurement. 1 Electrode 2 Counter-electrode doc Seite 13 von 44

14 5.2 Drum bearings end shield The drum bearings consist of two rollers (A) which are attached to the end plate. The only function of the sealing strip (felt) (B) is to provide a seal. 5.3 Drum bearings rear panel The drum is attached to the rear end plate by a ball bearing. The bearing can be removed without removing the drum. 1 Cover screws 2 Bearing screws 3 Bearing 1 Rollers 2 Sealing strip (felt) doc Seite 14 von 44

15 5.4 Safety thermoregulator Overheat protection The overheat protection cuts in if local overheating occurs, e.g. interruption of the flow of air. (Trigger temperature approx. 170 C) Tip: If the overheat protection has triggered it can only be switched back again manually by means of the red reset button. 1 Safety thermoregulator (F35) With exchange of the complete heating the safety temperature regulator is no longer resetable. Up to customer index 10 in series doc Seite 15 von 44

16 5.5 NTC R2 heater 5.6 NTC R3 end shield The NTC R2 is situated above the heater in the air flow and measures the heated process air. The permitted temperature range is between 12 and +185 C. starting from customer index 11 no more NTC in the bearing plate The NTC R3 is situated in the air duct to the air capacitor and measures the exhaust air. The temperature range is between 12 and +90 C. TC R2 (heater 2) Degrees in C Resistance values in KΩ NTC R3 (end shield A) Degrees in C Resistance values in KΩ doc Seite 16 von 44

17 5.7 Safety thermoregulator for counter-air The thermoregulator for counter-air is situated in the process air duct between the process fan impeller and the heater. The temperature of the counter-air is measured here. When the counter-air temperature is 80 C, the regulator switches off. Tip: If the overheat protection has triggered it can only be switched back again manually by means of the red reset button. Before that to put back must the setting up conditions see instruction for setting up being examined 3 Safety thermoregulator for counter-air clicking safety device 80 C doc Seite 17 von 44

18 5.8 Tapered pin The tapered pin is situated at the back of the inner drum. The pin reduces tangling of the washing. 1 Pin doc Seite 18 von 44

19 6 REPAIR 6.1 Worktop Removal Remove two screws from the rear of the worktop. Pull back the worktop and lift off doc Seite 19 von 44

20 6.2 Removing the front panel Remove worktop. Remove fascia Remove left and right side panels Remove the door. Remove the door seal. Remove cooling-air panel Remove door lock Remove all screws A. Screw B see Removing door lock A B screws screws doc Seite 20 von 44

21 6.3 Removing the cooling-air panel Open the flap on the air cooler and detach. Tilt the appliance to the rear and pull down the catches. Prevent the catches from locking again by inserting a suitable object doc Seite 21 von 44

22 6.4 Removing fan impeller for process air Remove the worktop. Remove right side panel Remove rear panel (process air hood) Secure motor shaft with a 24 socket wrench Unscrew fan impeller for process air anti-clockwise with a13 socket wrench. Process air Socket wrench, size 24 Fan impeller for process air doc Seite 22 von 44

23 6.5 Removing the motor Technical specifications Rated input when appliance empty: 250 W Current input when appliance empty: 0.8 A Motor capacitor, capacity: 7.5 µf Frequency: 50 Hz Operating voltage: 230 V Maximum switching voltage: 270 VAC Number of phases: 1 phase Removing the motor Remove electrical connections from the motor and protect against damage. Detach tension spring A from the base group. Remove the worktop. Remove right side panel Remove rear panel. Remove fan impeller for process air. Remove the cooling-air duct. A Tension spring B V-belt To remove V-belt B, press the motor upwards with a suitable tool doc Seite 23 von 44

24 6.5.2 Removing the fan impeller for process air Loosen and unscrew fan impeller D with a 13 socket wrench Secure motor shaft with a 24 socket wrench Remove screws A (Torx 20) and remove motor. C Socket wrench, size 24 D Fan impeller for process air doc Seite 24 von 44

25 6.6 Installing the motor / belt When installing the motor, proceed in reverse sequence as described in "Removing the motor". Ensure that the V-belt is fitted correctly.observe the gap between the belt pulleys doc Seite 25 von 44

26 6.7 Removing the left side panel Remove worktop. Remove fascia Remove screws Unlock side panel at the rear and pull out of the front holders. screws doc Seite 26 von 44

27 6.8 Removing the right side panel Remove the worktop. Remove screws 1 Unlock side panel at the rear and pull out of the front holders. 1 screws doc Seite 27 von 44

28 6.9 Removing the door lock 2. Remove the worktop Remove the fascia Remove left and right side panels Remove door Remove the cooling-air panel Remove the front panel 1. Remove door lock cover by undoing the catch A. 2 Door lock screw 3. 1 Catches 1 Door lock doc Seite 28 von 44

29 6.10 Repairing tapered pin Removal: Remove the worktop Removing the panel Disconnect the power cord from the rear panel Remove left side panel and slacken belt Press through cable duct and remove as described above Fig. 1 Loosen right side panel at the rear only. Fig. 2 Disconnect hoses from the rear panel (1) and remove rear panel in the direction (2) Fig. 3. Remove process air duct Unscrew all retaining screws from the rear panel Remove heater with electrical connections Completely remove bearings Using a countersinking tool, unscrew 2 plastic rivets from the cover in the drum (341299). Fig doc Seite 29 von 44

30 Fig. 1 Fig. 2 1 Catches doc Seite 30 von 44

31 Fig. 3 Fig. 4 1 Hose holder 1 Plastic rivets unscrewed and original 2 Countersinking tool (341299) doc Seite 31 von 44

32 6.11 Installing the pin Fix the pin in the drum exactly over the extinguisher and tighten with 4 screws. Do not attach pin through the rivets See diagrams Incorrect attachment Correct attachment doc Seite 32 von 44

33 Removing the drum bearing Remove screws (3) heater and duct cover 1 Cover screws 2 Bearing screws Remove retaining ring Remove cover doc Seite 33 von 44

34 Remove raceway. There is a second race on the inside of the drum shaft CAUTION Remove screws (2) from the bearing doc Seite 34 von 44

35 6.12 Removing NTC remove the cooling -air panel Disconect electric connector NTC Remove the NTC A A NTC doc Seite 35 von 44

36 6.13 Remove control panel Step 2 Screws 1und 2 remove and screen dismantle Step 1 Remove worktop. Cover through solve the mounting plate (6) and solve the rest noses (7) dismantle 6 Mounting plate with screw 7 Rest noses doc Seite 36 von 44

37 6.14 Removing heater Removing worktop Removing heating plug Electrical connection lead (4) by the rear wall and heating removing NTC and safety temperature controller are separately changeable. Removing processing air hood Take electrical connection off at the temperature regulator 1 NTC heater 2 safety temperature controller 3 Cable entry 4 Heating plug 5 Safety thermoregulator for counter air doc Seite 37 von 44

38 6.15 Diagnostic-repair tools Universally valid Before each repair and/or examination of the equipment the KD test program is to be started. Probe tip Probe tip material - No.: (with resistance tests absolutely the construction units on the module take off). Ring spanner Mat.Nr.: Socket key Mat.Nr.: Adapter Mat.Nr.: Protective glove Material Nr.: minimum 9 = Maximum size 10 = doc Seite 38 von 44

39 7 FAULT DIAGNOSTICS 7.1 Fault displays End LED flashes (F:08 on the display) Customer complaint Cause Remedial action Cable break or short-circuit NTC door Check cable / plug contacts. Start test programme. Replace NTC door. Drying and End LED flashes (F:09 on the display) Iron-dry and Low heat (F:06 on the display) Cupboard-dry flashes (F:04 on the display) F01 / F02 Further error displays see test program doc Cable break or short-circuit NTC heater. Fluff strainer, air cooler, air circuit blocked (Overheating) Overloaded Fluff strainer, air cooler, air circuit blocked Ambient temperature above 30 C. Short-circuit or shunt in conductivity system. Time fault Exit air discharge is clogged. Hose is broken. Hose is to long. Fluff filter by detergent or softener clogged. Check cable / plug contacts. Start test programme. Replace NTC heater. Clean air circuits. Advise customer. Check heating function and, if required, replace parts. Advise customer. (max. 6 kg) Check air passages. Ensure that the cooling air circulation is adequate. Test programme conductivity measurement Max. running time of 240 min reached. Clean exhaust air channel system. Transfer/connection in accordance with setting up guidance. Look to installation Clean the fluff filter and inform the costumers for clean the filter with warm water. Seite 39 von 44

40 7.2 Fluff filter led flashing F01 / F02 Customer complaint Cause Remedial action Exit air discharge is clogged. Hose is broken. Hose is to long. Clean exhaust air channel system. Transfer/connection in accordance with setting up guidance. Look to installation Fluff filter by detergent or softener clogged. Clean the fluff filter and inform the costumers for clean the filter with warm water doc Seite 40 von 44

41 7.3 Controller Customer complaint Cause Remedial action Fuse was activated / released Start time delay (end time pre-election ) jumps from 1 to 2 or more Fuse overloaded. Adjustment of the connection power too high 10/16 A Software calculated in dependence of the programme duration always on the next full hour (1:54=2h) Adjust 10 A variant Give advice to customers Safety temperature limiter (Klixon) at the heating releases. Error F09 is indicated (Drying and end is flashing) Error F01 (dry flashes) or F02 (handle drying) is indicated. One the safety temperature limiter to activate. Appliance switch off after 3 s Exit air discharge is clogged. Hose is broken. Hose is to long. Clean exhaust air channel system. Transfer/connection in accordance with setting up guidance. Look to installation Testprogram starting Appliance not start. Start/stop button is flashing Error in the Door look Change the door look doc Seite 41 von 44

42 7.4 Time jumps Fault details Cause Remedial action Time jumps at the end of the automatic-program Load too high, max. +100% Observe max. load. (Not time program) Very high ambient temperature > 30 C Provide adequate ventilation. Initial moisture too high Increase spin speed. Different types of washing. Residual humidity of the textiles differs. Point out different types of washing to customer (cotton, synthetic fibres). Fluff filter blocked? Clean the fluff filter and inform the costumers for clean the filter with water. 7.5 Odour Customer complaint Cause Remedial action Scorching odour Drum overloaded. Observe max. load (kg). Washing not suitable for drying. Foreign objects in the appliance. Plug-in contacts / components. Observe care symbol (see general repair instructions ). Remove foreign objects. Scorched plugs / replace components. Chemical odour Detergent / fabric softener / scented cloths. Change detergent / fabric softener / scented cloths; if possible do without fabric softener / scented cloths doc Seite 42 von 44

43 7.6 Drive Drum does not rotate Customer complaint Cause Remedial action Cable or plug-and-socket connection on the motor interrupted. Check and, if required, replace according to circuit diagrams. Motor capacitor defective. Belt tensioner defective. Check power of the motor capacitor and, if required, replace Check and, if required, replace belt tensioner. Drum rollers defective. Motor circuit-breaker has tripped. Contact fault in the door switch. Check the seat of the drum rollers and, if required, replace. Check motor for winding short-circuit and/or mechanical secure attachment and, if required, replace. Check door switch and, if required, replace Pops Asymmetry axis at drum To check the axis at the drum. Change the drum if asymmetry Imbalance at the impellers Impellers correctly formed out or by long do not Impellers or bearing plate change. stand out of round doc Seite 43 von 44

44 7.7 Tangling Customer complaint Cause Remedial action Washing is very tangled Bed linen not closed Washing has gathered in the bed linen. Drum overloaded Always close bed linen. Observe load of 1 to 7 kg. G Install pin in the drum. In production as of KI Heat Fault details High temperature on the side panels Cause Smaller gap between the drum and the side panels. Remedial action Advise customer. Temperature is within the specified tolerances. According to the EN , according to 11.8 are in the outer housing for normal operation of power tools 60K (Temperature increase from room temperature) are allowed. E.g. at a room temperature of 25 C case temperature can be max. 85 C 8 TECHNICAL SPECIFICATIONS doc Seite 44 von 44

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