Table of Contents Contents Page Text and illustration Copyright MALMET (AUSTRALIA) 2008 Issue 7 31St August 2010
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2 Table of Contents Contents Page General...2 Electrical Door Lock & Door Latch...3 Pumps (Drain & Wash)...3 Drain Pump Elbow...3 Pump (Detergent)...4 Pumps Miscellaneous...4 Water Tank...4 Spider Assembly...4 Lid...4 Damper...5 Front, Back and Side Panels...5 Steam Vent Rear...5 Steam Vent Screen...5 Drain Screen...5 Rotating Arm Spray...6 Fixed Arm Spray...6 Tundish Assembly Complete (Water Fill and Tundish Hoses)...6 Hose Clamps...6 Hoses Detergent Holder...7 Detergent...7 In the interest of continued product improvement, MALMET (AUSTRALIA) reserves the right to alter specifications without notice. E. & O. E. Text and illustration Copyright MALMET (AUSTRALIA) 2008 All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by an information storage and retrieval system, without prior permission in writing from Malmet (Australia). Issue 7 Page 1 31 St August 2010
3 General 1 Grommet Rubber ½ A SP 1 2 Element 3.6kW 220V VP SP 1 3 Element 3.6kW VP SP 1 WD2E 4 Gasket 3.6kW Element SP 1 5 Liquid Level Switch SP 2 6 Check Valve TS1010 * SP 1 Not Available 7 Check Valve Pha 1 BSP Brass ** SP 1 After June Annodised Front Panel SP 1 9 Rubber T Section SP 1 10 Solenoid Valve Type SP 2 11 Flow Regulator 18lt/min SP 1 12 Flow Regulator 7lt/min SP 1 * Only to be used if machine not converted to higher temperature sanitizing cycle. ** For machines converted to Higher Temperature and machines manufactured since end of June 2003 Electrical 13 Harness Main Complete WDT SP 1 14 Flex 3 Core Grey 2.5mm SP 2.5m 15 Micro Switch/Disc to suit W/D Door Lock SP 1 16 Push Button C7053SA (On/Off) SP 1 17 Push Button ZB4-BA3 (Cycle Start) & Block SP 1 18 Circuit Breaker 4CB SP 2 19 Circuit Breaker Bracket Complete 8-K SP 1 20 Coil Meter ST SP 1 21 Pilot Lamp 15w Clear SP 1 22 Reed Switch with Wires 8-K SP 1 23 Contactor (SMC20PU) (For 14 Amp, 3 phase unit only) SP 1 WDT3 24 Clipsal Adaptable Enclosure (For 14 Amp, 3 phase unit only) SP 1 WDT3 25 OTP New Temperature to Suit WDT2/WD2E SP 1 26 Fuse 25A SP 1 WD2E 27 Fuse Holder ZC SP 1 WD2E 28 Probe Temperature Sensor SP 1 WD2E 29 Capacitor 4mf SP 1 WD2E 30 Reed Switch Magnetic SP 1 WD2E 31 Conversion WD2 to WD2E * 8-K SP 1 WD2E 32 Conversion WD2A to WD2E 8-K SP 1 WD2E * WD2 & WD2A boards are no longer available; Conversion to new boards is required. WD Board Sizes WD2-WD2A 256mm x 142mm WD2E/WDT2 Boards 302mm x 146mm Issue 7 Page 2 31 St August 2010
4 Electrical (cont d) 33 PCB kit WD2E (includes items 34-40) SP 1 34 Circuit Board WD2E SP 1 35 Display / Bit switch board SP 1 36 Temperature Probe (950mm long) with Nut & Olive SP 1 37 Harness 1 Display to Control Board SP 1 38 Harness 2 Display to Bit Switch SP 1 39 Harness 4 Control Level Probe SP 1 40 Harness 3 Micro, Meter, Start SP 1 Door Lock & Door Lock Latch 41 Door Lock Complete SP 1 42 Solenoid Door Lock SP 2 43 Micro Switch V3L SP 1 44 Door Interlock Plate Complete 8-K SP 1 45 Door Latch Complete 8-K SP 1 Drain Pump 46 Drain Pump Assembly 8-K SP 1 47 Motor (Drain Pump) SP 1 48 Pump Body Outlet Housing SP 1 49 Pump Impellor Involute SP 1 50 Pump Body Inlet Housing Cover SP 1 51 MTS ZP 5/32 x 2-½ R/head SP 4 Drain Pump Elbow 52 Hose 1"x1" BSP Elbow 90 Hosetail SP 1 Wash Pump 53 Pump Wash Complete 8-K SP 1 54 Pump Grundfos CH4-40L SP 1 55 Hosetail SS 43mm x 1¼ BSP P3 ** SP 1 56 Hosetail SS 1¼ x 1 BSP P3 ** SP 3 57 Grundfos Pump Seal Kit SP 1 ** From Davey Conversion, Hoses No. 6 and 7 on page 6 plus Hosetail 43mm (55) and Hosetail 1 (56) required. Issue 7 Page 3 31 St August 2010
5 Detergent Pump 58 Pump Coltec Detergent SP 1 59 Pump Coltec Squeeze Tube SP 1 60 Pump Coltec Barb ¼ SP 1 61 Pump Coltec Hose Clamp SP 1 62 Pump Coltec Black Roller Block SP 1 63 Valve Pump Detergent SP 1 64 Pump Diversey Tube SP 1 WD2E 65 Detergent Pump Cover 8-M SP 1 66 Detergent Inlet Assembly 8-K SP 1 Pump Miscellaneous 67 Grundfos Motor Bearing SP 1 WD2E 68 Rubber Mount M SP 4 WD2E 69 Seal Kit Davey MXHM SP 1 WD2E 70 Motor Fan External Blue SP 1 WD2E Water Tank 71 Water Tank Complete 8-K SP 1 Spider Assembly 72 Spider Assembly WD 8-K SP 1 73 Elbow ¼ BSP Extrude SP 8 74 Gasket Klingersil 1/ SP 2 75 Washer Copper 13/16 OD x 9/16 ID 8-M SP 8 76 Washer Copper 1 x 9/16 ID 8-M SP 8 77 Backnut Brass 1-¼ BSP SP 1 78 Spider Washer 1 OD x 9/16 ID SS 8-M SP 9 79 Washer Copper Asbestos 13mm (Rear Spray Only) SP 1 Lid 80 Lid Assembly Complete 8-K SP 1 81 Lid Lock Attachment 8-M SP 1 82 Lid Sealing Gasket (2.5m long) 8-M SP 1 83 Top Bracket Reed Switch 8-M SP 1 84 Lid Handles Complete 8-K SP 1 85 Hinge Lid 8-M SP 1 Issue 7 Page 4 31 St August 2010
6 Damper 86 Lid Damper Complete 8-K SP 1 87 Lid Damper Support Assembly 8-K SP 1 88 Lid Damper Shaft Extension SP 1 89 Spring Galvabond SP 1 Front Panel 90 Front Panel Complete 8-K SP 1 91 Hinge Brass SP 2 92 Knob Detergent Door SP 1 93 Door Catch Brass Bell SP 1 94 Detergent Door 8-M SP 1 Back Panel 95 Back Panel Complete 8-K SP 1 96 Side Back Panel L/H 8-M SP 1 97 Side Back Panel R/H 8-M SP 1 98 Back Panel Top 8-M SP 1 99 Rear Panel 8-M SP Bottom Back Section Plate 8-M SP 1 Side Panels 101 Side Panel R/H External 8-M SP Side Panel L/H External 8-M SP 1 Steam Vent Rear 103 Steam Vent Rear Complete 8-K SP 1 Steam Vent Screen 104 Steam Vent Screen Complete 8-M SP 1 Drain Screen 105 Drain Screen Complete 8-K SP 1 Issue 7 Page 5 31 St August 2010
7 Rotating Spray Arm 106 Rotating Spray Arm Complete 8-K SP Bush Nylon 1-¼ ID Top SP Bush Nylon 1-¼ ID Bottom SP 1 Fixed Arm Spray 109 Fixed Arm Spray Complete 8-K SP Kamlock SS 32mm SP Spray S/S 303 ¼ AFF SP Spray S/S 303 ¼ BIM SP Socket S/S ¼ BSP SP Seal Rubber 32mm K/Lock SP 1 Tundish Assembly Complete 115 Tundish Assembly Complete 8-K SP Tundish Lid Assembly 8-K SP Tundish Body Assembly 8-K SP 1 Water Fill Hoses Complete 118 Hose S/S Braided Assembly ¾ BSP 1.5m SP 2 Hot & Cold includes rubber washer 119 Washer Rubber ¾ SP 2 Tundish Hoses Complete 120 Tundish Hoses Assembly Complete 8-K SP Washer Rubber SP 1 Hose Clamps 122 Hose Clamp S/S 8-16mm SP Hose Clamp S/S 25-40mm SP Hose Clamp S/S 32-50mm SP 4 Hoses 125 Malmet No. 9 Rubber Hose SP Malmet No. 6 Rubber Hose SP 1 Prior Malmet No. 8 Rubber Hose SP 1 After Malmet No. 7 Rubber Hose SP 1 Issue 7 Page 6 31 St August 2010
8 Hoses (cont d) 129 Hose Hot Water Braided 790mm 8-M SP Hose Cold Water Braided 720mm 8-M SP Hose 25mm Drain Pump 70mm 8-M SP Hose 25mm T Piece to Waste 475mm * 8-M SP 1 Prior Feb Hose 25mm T Piece to Waste 600mm ** 8-M SP 1 After Feb Hose 25mm Fill Tank to Basin 495mm 8-M SP Hose 25mm Overflow/T Piece 495mm 8-M SP Waste Outlet Support 8-M SP Hose Fill & Drain 32mm ID x 200mm 8-M SP 1 WD2E 138 Hose Fill & Drain 32mm ID x 65mm 8-M SP 1 WD2E 139 Hose Fill & Drain 25mm ID x 100mm 8-M SP 4 WD2E 140 Hose Main Pump 38mm x 85mm 8-M SP 2 WD2E 141 Hose Tundish Drain 25mm x 400mm 8-M SP 1 WD2E 142 Hose Drain Outlet to Check Valve (80mm) 8-M SP 1 After Mar 2004 * Malmet Hose No. 6 ( ) only to be used with Check Valve TS1010 ( ) (Refer to page 2 and page 6) ** Malmet Hose No, 8 ( ) only to be used with Check Valve Pha 1 BSP ( ) (Refer to page 2 and page 6) Detergent Holder Assembly 143 Detergent Holder Assembly 8-K SP 1 Detergent 144 Detergent Malmet 5lt Containers SP 1 (Box of 4) Racks 145 Rack Cup Support WD /Kidney Bowls 8-M SP Rack Main (Large) WD / Bottom Basket 8-M SP Rack Small WD / Bowl Rack 8-M SP 1 Accessories 148 Instrument Basket 8-M SP 1 Issue 7 Page 7 31 St August 2010
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