... Desiccant Cartridges Conventional and Oil Separator Cartridges (OSC) ... products derived from proven Knorr-Bremse Technology. Product Information
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1 Commercial Vehicle Systems Product Information Desiccant Cartridges Conventional and Oil Separator Cartridges (OSC) products derived from proven Technology
2 Product Information Desiccant Cartridges - Essential for Safety All air braking and suspension systems require clean, dry air to function correctly, efficiently and safely. desiccant cartridges, derived from proven Technology, deliver exactly what is needed good quality, clean, dry air! Model Types There are two main types of desiccant cartridge: The conventional cartridge is the most commonly used cartridge today and has well proven effectiveness in preventing moisture and particles from compressed air, from entering the air systems. The, a 2 in 1 cartridge, is a development from the conventional cartridge. Its unique design carries all the benefits of the conventional cartridge but also filters and removes practically all oil impurities before the air reaches the desiccant. By doing so it protects not only the air systems from oil contamination but also the desiccant itself assuring an optimal drying performance and long lasting functionality. OSC Standard height: 165 mm Standard height: 165 mm Recommended service interval under normal use: Reduced height: 135 mm 2 Years 1 Year 1 Year
3 Filter Cartridges Conventional Desiccant Cartridge Dries and cleans compressed air. Applicable to all types of air dryers with a standard spin-on cartridge connection. Available in two height and three thread variations, including special thread for high pressure applications. Available for very low temperature applications to -45 C. Uses a highly effective, well proven desiccant. Supplied complete with sealing rings. 2 in 1 filtering system in one cartridge Oil particle removal Moisture removal Pre-elimination of oil particles and possible aerosols, before they reach the desiccant, ensures an optimal air drying process during the service life of the cartridge. Elimination of oil contamination in the air systems ensures a reduced vehicle downtime, provided the cartridge is installed in a new or maintained compressed air system - think OSC for the next maintenance service! Available in the standard height and with a range of thread connections to suit the majority of existing air dryers and vehicle applications. Supplied complete with sealing rings. Optimised function for conventional and modern mechatronic and air brake systems
4 Product Information First eliminates oil particles - then cleans and drys the air OSC Clean, dry air Oil contamination increases the cost of maintenance of the vehicle (braking system, suspension system and transmission management). 1st phase filtering oil particles and aggressive aerosols 2nd phase filtering - moisture Diagram showing filtering function of the OSC Oil Contamination Apart from humidity, the other most common form of contamination comes from oil particles and aerosols. These occur during normal compressor operation but, over time, can cause the following: Clogging problems The OSC from is the result of a major design update and, with its 2 in 1 filter system, not only tackles these contamination problems to the compressed air system, but has been designed so that the filtering sequence also protects the desiccant from contamination. Reduced drying efficiency of the desiccant leading to: Corrosion Freezing problems Damage to the lubricants and seals of products within the system
5 Filter Cartridges Technological Development Oil separation occurs before air drying, the benefits of which are: No oil contamination of the desiccant, allowing optimal drying performance and maximised service life of the cartridge. Adsorption of oil, oil derivatives and aggressive aerosols with a multilayered fine pore filter (coalescence filter). A % filter performance and no possibility for the oil to access the braking and suspension systems. Advantages The application of the OSC on new or well maintained air systems reduces the risk of vehicle breakdowns due to damaged components of the compressed air systems and keeps expensive vehicle downtimes to a minimum. Integrated non-return valve optimizes the use of air streams during the loading and regeneration phases of the OSC: Loading Phase Regeneration Phase Non-return valve remains closed during the loading phase and assures the air stream is only passing through the coalescing filter. After cut-off pressure the non-return valve opens, cleaning the cartridge of condensates and contamination. The regeneration air stream cleans the coalescing filter of particles while the non-return valve is closed. Section view of the OSC showing air flow in the loading (high pressure) and regeneration (low pressure) phases Non-return Valve
6 Product Information Cross-reference List To help clarify which aftermarket replacement desiccant cartridge you should use, the following table shows all conventional cartridges and Oil Separator Cartridges (OSC) offered by to the IAM. Part No. II17793 II19770 Renault Trucks II31482 Iveco II34979 MAN / Renault Trucks II39878F Iveco II40100F K Daimler A K MAN K Renault Trucks K MAN K EvoBus K K EvoBus K Daimler A K Renault Trucks K DAF K K MAN K EvoBus K Daimler A K DAF K Daimler K MAN K Renault Trucks K Volvo LH K Renault Trucks & Volvo K Renault Trucks K Volvo LH K Renault Trucks & Volvo K Renault Trucks K Volvo LH K DAF M41x1.5 K Aftermarket variant K Aftermarket variant K DAF II39737F DAF II41300F K OE Cartridge Aftermarket Cartridge OEM OEM Part No. Technical Specifications Oil Separator Conventional Cartridge (OSC) Cartridge Aftermarket variant Aftermarket variant (Scania Type) M39x1.5 M39x1.5 M39x1.5 Left-hand thread M41x1.5 Reduced height (135mm) G 1 1/4 Height with hexagon nut (178mm) K K K K II40100F II41300F K Cartridge Type L M41 short G 1 1/4 with hexagon nut II38789F M42x1.5 Maximum operating pressure 20 bar II38789F004 High Pressure K M39x1.5 Very low temperature operation to -45 C K Very low temperature operation Note: The above listed cross-references to the vehicle manufacturer s number is only to help with the identification of the relevant IAM part number.
7 Filter Cartridges Examples for Aftermarket Cartridges used on EAC, Air Dryer and APU The was launched into the OE market as an integral component of Air Dryers and Air Processing Units. It is already being used by many leading commercial vehicle manufacturers including: Renault Truck, Volvo, Daimler, DAF, MAN, Irisbus, Evobus, Hyundai, Isuzu and others. In parallel, the OSC was launched in the Independent Aftermarket and its popularity continues to increase. Product Catalogue Please find additional information concerning the complete desiccant cartridge product range on our web site: For detailed servicing instructions please refer to document Y030652
8 Commercial Vehicle Systems Head Office Systeme für Nutzfahrzeuge GmbH Moosacher Strasse Munich Germany Tel: Fax: Y (EN-Rev. 005) July 2013 Europe Africa Austria GmbH Systeme für Nutzfahrzeuge Mödling Tel: Fax: Belgium Benelux B.V.B.A. Heist-op-den-Berg Tel: Fax: Czech Republic Systémy pro uzitková vozidla, CR, s.r.o. Liberec Tel: Fax: France Systèmes pour Véhicules Utilitaires France Lisieux Cedex Tel: Fax: Germany Hasse & Wrede GmbH Berlin Tel: Fax: Germany Systeme für Nutzfahrzeuge GmbH Berlin Tel: Fax: Hungary Fékrendszerek Kft. Kecskemét Tel: Fax: Italy Sistemi per Autoveicoli Commerciali S.p.A. Arcore Tel: Fax: Netherlands Benelux B.V.B.A. Mydrecht Tel: Fax: Poland Polska SfN Sp. z o.o. Warsaw Tel: Fax: Russia RUS Nizhniy Novgorod Tel: Fax: Russia Systeme für Nutzfahrzeuge LLC Moscow Tel: Fax: South Africa S.A. Pty. Ltd. Kempton Park Tel: Fax: Spain Bost Ibérica, S.L. Irun (Guipuzcoa) Tel: Fax: Sweden System for Tunga Fordon AB Lund Tel: Fax: Switzerland Systeme für Nutzfahrzeuge GmbH Bassersdorf Tel: Fax: Turkey Ticari Araç Fren Sistemleri Tic. Ltd. Sti. Findikli - Istanbul Tel: Fax: United Kingdom Systems for Commercial Vehicles Ltd. Bristol Tel: Fax: America Brazil Sistemas para Veículos Comerciais Brasil Ltda. São Paulo Tel: Fax: USA Bendix Commercial Vehicle Systems LLC Elyria, OH Tel: Fax: Asia Australia Australia Australia Pty. Ltd. Granville NSW Tel: Fax: China Brake Equipment (Shanghai) Co. Ltd. Shanghai Tel: Fax: China Asia Pacific (Holding) Limited Commercial Vehicle Systems Division Hong Kong Tel: Fax: India Systems for Commercial Vehicles India Private Ltd. Pune Tel: Fax: Japan Commercial Vehicle Systems Japan Ltd. Saitama Tel: Fax: Korea Korea Ltd. Truck Brake Division Seoul Tel: Fax: The information contained herein is subject to alteration without notice and therefore may not be the latest release. Please check our website for the latest update or contact your local representative. The figurative mark K and the trademarks KNORR and KNORR-BREMSE are registered in the name of AG. Additional terms and conditions apply; please refer to our website knorr-bremsecvs.com for full Disclaimer. Note: If service work is carried out on a vehicle based on information provided herein, it is the responsibility of the workshop to ensure the vehicle is fully tested and in full functional order before the vehicle is returned into service. accepts no liability for problems caused as a result of appropriate tests not being carried out. Copyright AG - all rights reserved, including industrial property rights applications. AG retains any power of disposal, such as for copying and transferring. Group
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