Integrated Packaging Systems, Inc.

Size: px

Start display at page:

Download "Integrated Packaging Systems, Inc."

Diane Ross
6 years ago
Views:

1 Integrated Packaging Systems, Inc. Tablet Filling Liquid Filling Design for your success Bottle Handling

2 Integrated Packaging Systems, Inc. IPS is a leader in design and manufacturing of packaging machinery for the pharmaceutical industry. We are committed to providing quality products and solutions drawing from over 30 years experience in the pharmaceutical industry. IPS was the first company to offer tablet fillers focusing on clean design and servo technology. Accurate and user friendly, the Procount has been a huge success in the industry. Our liquid fillers featuring peristaltic pumps are also inspired by clean designs and easy changeovers. Versatility and simplicity is our focus at IPS. Providing Solutions!

ProCount Tablet Counter/Filler Designed for use with seventy-two (72) slats. This counter can be used either with all active slats or with one to two blanks separating the count patterns.

The counter will operate with either a pneumatic bottle indexing system, or a feed screw, depending upon size of the counter and/or speed requirements.

control of slat positioning to insure consistently accurate counts Windows based color touch screen for operator interface Independently driven variable speed brush assembly controlled through the

3 ProCount Tablet Counter/Filler Designed for use with seventy-two (72) slats. This counter can be used either with all active slats or with one to two blanks separating the count patterns. Use of blanks is determined by type of product, or counts desired. The counter will operate with either a pneumatic bottle indexing system, or a feed screw, depending upon size of the counter and/or speed requirements. Procount Features (All Models): Revolutionary design reduces cleaning and changeover time to a minimum Product hopper is an integral part of the counter System is driven by a servo motor for precise control of slat positioning to insure consistently accurate counts Windows based color touch screen for operator interface Independently driven variable speed brush assembly controlled through the touch screen Single drive shaft system designed for easy removal Center support guide to insure slat stability during filling operation Slats are carried on stainless steel & Nylon chains Vibrators designed for quiet turbulent action in the slat filling area Power lift to simplify height adjustment for different size containers Adjustable pneumatic gating system standard on Models 72-15, and Laser sensors to count the containers (Optional) Back up electronic sensor to shut machine down in case of bottle back up Clean GMP design means there are no places for rogue tablets to hide! All material are FDA approved. Change over can be accomplished in 30 minutes or less. Less down time!

EchoCount Tablet Counter/Filler The EchoCount Slat Counter/Filler is a

design with quick change overs, but with a budget friendly price.

system. Featuring Allen-Bradley controls.

4 EchoCount Tablet Counter/Filler The EchoCount Slat Counter/Filler is a streamlined version of our flagship Procount, offering the same clean design with quick change overs, but with a budget friendly price. The Echo is a 42 machine with a front drive screw feed bottle handling system. Featuring Allen-Bradley controls. The Echo Slat Counter can be made Optel ready should you desire a vision inspection System. Capable of up to 180 bottles per minute and can be disassembled in less than 30 minutes for fast changeovers. The Echo is a serious production machine.

Compare the features of the IPS ProCount Pro-Count 42-72 Echo-count 42-72 GMP Head design for 72 Slats GMP Head design for 72 Slats Servo Drive for Precise control of Slat Position Servo Drive for

5 Compare the features of the IPS ProCount Pro-Count Echo-count GMP Head design for 72 Slats GMP Head design for 72 Slats Servo Drive for Precise control of Slat Position Servo Drive for Precise control of Slat Position Highly customizable PC controls Stainless Steel Bottle Feed Screw Drive Optional Dual Lane Optional Accusure electronic verification Programmable Vibrators Unlimited User Accounts and Security Unlimited Event Logging Allen-Bradley Panel View HMI Nickel Plated Aluminum Bottle Feed Screw Drive Single Lane Only N/A (Customer may add Optel Vision System) Manual Vibrator Adjustment NO user Accounts, 3 fixed Security Levels Last 10 Alarms No matter your choice, IPS offers the most productive Tablet Filler machines available. The Echo-Count is a value superstar while our Pro-Count offers our customers the ultimate machine features available on any slat filler.

6 Versaflow Liquid Filler Two Peristaltic Pumps with expansion capability up to 8 filling heads A color touch screen operator interface for filling and container handling parameters, recipes and diagnostic indicators to identify the cause of any problems. Multi-axis motion controller. Filling speed can be adjusted during the fill cycle to eliminate any potential problems with foamy products Programmable diving nozzles: Dive, Neck and Clear positions for each product and bottle size can be stored in a recipe for later recall. Bottle handling featuring pneumatic gating system, easily adjustable to accommodate a multiple range of container sizes and shapes. Automatic nozzle bar breakaway. If any obstruction is encountered during descend, the nozzle rack will return to the up position and no filling will take place. Electronic container counters to insure the correct number of bottles have entered and exited the filling area Stainless steel and coated aluminum: corrosion resistant and sanitary.

The IPS Peristaltic pumps are the cleanest and easiest pumps in use today for pharmaceutical applications.

Silicon tubing is the only material in contact with your product.

5% Flow rate of 150 to 11000 ml per minute Dual offset rollers to alleviate pulsation Sealed roller bearings Silicone tubing

0 mm internal diameters Features of the peristaltic pump Model 5000 include: Filling volume of.

7 The IPS Peristaltic pumps are the cleanest and easiest pumps in use today for pharmaceutical applications. No potential for cross contamination or foreign material contamination. Silicon tubing is the only material in contact with your product. Features of the peristaltic pump Model include: Filling volume of 10 ml to 5 liters (time dependent) Accuracy of +/- 0.5% Flow rate of 150 to ml per minute Dual offset rollers to alleviate pulsation Sealed roller bearings Silicone tubing available with 3.0, 5.0, 6.5, 8.0 and 10.0 mm internal diameters Features of the peristaltic pump Model 5000 include: Filling volume of.5 ml to 1 liter (time dependent) Accuracy of +/- 0.5% Flow rate of 5 to 1000 ml per minute Dual offset rollers to alleviate pulsation Sealed roller bearings Silicone tubing available with.8, 1.6, 3.2, 5.0, 6.0 and 8.0 mm internal diameters Optional Lobe Pumps available: For viscous material (100,000 centipoise) All 316L Stainless Steel Certified Clean in Place

Versair Liquid Filler The Versair is designed for smaller fill operations where 2-4 pumps will suffice Features Include: Peristaltic pumps for easy set up and changeover Available with 2-4 pumps 8

8 Versair Liquid Filler The Versair is designed for smaller fill operations where 2-4 pumps will suffice Features Include: Peristaltic pumps for easy set up and changeover Available with 2-4 pumps 8 color touch screen HMI (Optional 15 screen pictured on front) Stainless Steel and electroless nickel aluminum construction Gating system utilizing pneumatic cylinders Electronic sensors to count incoming containers Back up sensor Pneumatically controlled nozzle lift

SF 5001 Single Head Liquid Filler IPS Filling System Model SF- 5001 with peristaltic pump is primarily for small batch filling and laboratory usage Features of the above

5% using a servo drive Flow rate of 8 to 5000 ml per minute Dual offset rollers to alleviate pulsation Sealed roller bearings Foot switch available as an option Voltage

9 SF 5001 Single Head Liquid Filler IPS Filling System Model SF with peristaltic pump is primarily for small batch filling and laboratory usage Features of the above include: Touch screen controller Filling volume of.5 ml to liters (time dependent) Accuracy of +/- 0.5% using a servo drive Flow rate of 8 to 5000 ml per minute Dual offset rollers to alleviate pulsation Sealed roller bearings Foot switch available as an option Voltage Requirements: 110 Volts, Single Phase, 60 Hz Air Requirements: psi if pinch valve option is chosen Options: Footswitch Nozzle Stand Pneumatic Pinch Valve Silicone tubing available with 0.8, 1.6, 3.2, 4.8, 6.0 and 8.0 mm internal diameters

Mono Rail Sanitary Conveyor: Bottle Handling Systems IPS Sanitary Conveyors feature a mono rail design.

This allows for ease of access cleaning from both sides of the conveyor without having to reach between and through conventional twin rail

Our unique Rail System allows for easy placement of sensors, rails and solenoids without the need for drilling extra holes.

10 Mono Rail Sanitary Conveyor: Bottle Handling Systems IPS Sanitary Conveyors feature a mono rail design. The conveyor chain rides on a raised bed supported by a single row of spacers. This allows for ease of access cleaning from both sides of the conveyor without having to reach between and through conventional twin rail systems. The motor is completely covered, open only at the bottom eliminating cracks and crevasses for pills to hide. Our unique Rail System allows for easy placement of sensors, rails and solenoids without the need for drilling extra holes. Available in 4 ½ and 7 ½ widths. Bottle Screw Feed: Easily integrated to your filling machine Designed for simplicity and ease of use Servo motor for precise positioning of the bottles Flexible installation, fits most conveyor designs Electroless-Nickel Plated Aluminum Light weight and clean

Stainless Steel Accumulation Tables: Bottle Handling Systems 42 Round or 3 X 6 Linear table

DC Motor ¾ HP with variable speed drive S/S tubular construction w/stainless conveyor bed

handling automation for power distribution to bottle backup and jam detection.

11 Stainless Steel Accumulation Tables: Bottle Handling Systems 42 Round or 3 X 6 Linear table designs for accumulation or Surge. DC Motor ¾ HP with variable speed drive S/S tubular construction w/stainless conveyor bed Leveling pads to adjust height of conveyor Conveyor Automation: IPS offers bottle and line handling automation for power distribution to bottle backup and jam detection. We can offer just the right amount of automated controls to meet your needs. PLC Line Speed Control Bottle Down Detection Bottles backed up / Jammed Bottle Stops Reject Bottles Robot integration

4 ½ X 1 ½ wide bucket cleats won t trap tablets against elevator sides.

12 IPS Tablet Feeder 6.0 cubic feet capacity bin Round stainless steel bin is easily removable (no tools). Bin loading height is 40. Clear cover is easily removable 6 inch wide cleated Elevator Belt. Flexible polyurethane, FDA approved material. 4 ½ X 1 ½ wide bucket cleats won t trap tablets against elevator sides. UHMW side guides removable for cleaning (no tools) Lower vacuum dust collection port No tools required for disassembly. 304 Stainless steel base frame & hidden drive assembly. Open base design for easy inspection. Lift-Off Lexan elevator & bin covers. Photoelectric control for automatic operation to turn elevator feeder off/on depending on product level in filler. 120 VAC, 15 amp electrical requirements.

Most machines are adaptations of equipment offered for a variety of industries.

13 Coming soon from Integrated Packaging Systems! The IPS Slat Washing System The first slat washer designed exclusively for washing slats. Most machines are adaptations of equipment offered for a variety of industries. We designed our machine from the beginning to do one thing, wash slats efficiently and completely! Stainless Steel Construction All sanitary and FDA materials Low energy consumption Low water consumption Touch Screen Controls Ease of use and maintenance Small foot print

Select normal mode for fresh water for all cycles.

14 The IPS Slat Washing System There are 2 water hold tanks: one for detergent and one for rinse. In Eco-mode the final rinse can be used for the first wash cycle of the next batch. Select normal mode for fresh water for all cycles. All pumps, motors and filters are contained within the system. Anticipated Specs: Power: 220VAC 3PH, 20A Water Consumption: 30 Gal. in Eco-Mode 45 Gal. Normal Mode Floor Area Required: 72 x 48 Load Height: 38

The one size fits all solution is inefficient and unreliable resulting in low counts and lost production.

15 Why IPS Slats are the best in the Business! IPS provides the highest quality slats for the most discriminating pharmaceutical manufacturers. With over 30 years experience, we have developed solutions for some of the most challenging products. It is not enough to leave well enough alone. The one size fits all solution is inefficient and unreliable resulting in low counts and lost production. We employ the latest in Computer Aided Engineering and manufacturing, Our material is exclusively selected for consistency and stability. IPS designs slats for all major brands and sizes of slat counter/filler machines. At IPS...technology and experience come together to push slat design toward greater efficiency and throughput. If your tablet filling operation is lacking, give us a call and let us put our experience to work for you.

16 Integrated Packaging Systems, Inc. Why not give us a call and find out what we can do for you! Integrated Packaging Systems, Inc. 3 Luger Road, Denville NJ info@ipsnj.com

Integrated Packaging Systems, Inc.

Integrated Packaging Systems, Inc. Tablet Filling Liquid Filling Design for your success Bottle Handling ProCount Tablet Counter/Filler The ProCount Slat Counter/Filler is our flagship tablet counter.