Reciprocating Compressors AIRBOX / AIRBOX CENTER
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- Alexandra Blair
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1 Reciprocating Compressors / Flow rate.25 to.9 m³/min, Pressure bar
2 What do users expect from a reciprocating compressor? he answer: hey expect maximum efficiency and reliability. his sounds simple, but these advantages are influenced by many different factors. Energy costs, for example, taken over the lifetime of a compressor, add up to a multiple of investment costs. Efficient energy consumption therefore plays a vital role in the production of compressed air. / Flexible and efficient Made in Germany Using only premium grade materials, KAESER manufactures all of its compressor blocks. All components are manufactured, inspected and assembled with meticulous care and precision to ensure outstanding performance and unrivalled energy effi ciency. he air system must also deliver the compressed air in the correct volume, at the required quality, and provide exceptional reliability. his is essential to ensure maximum availability of compressed air powered production systems. Last but not least, a truly efficient compressor is simple to maintain. his is achieved by using high quality components and through logical system design which allows excellent accessibility to all maintenance points. KAESER reciprocating compressors fulfil all of these needs and provide the basis for highly effi cient compressed air production. Function diagram he innovative and he new and CENER ranges from KAESER are the fi rst reciprocating compressors to feature the advanced SIGMA CONROL basic compressor controller. he and all-in-one CENER which features an integrated compressed air receiver, refrigeration dryer and optional fi lters are delivered ready for immediate operation and include a switch cabinet. Energy-effi cient compressed air production with IE2 motors. 1% duty cycles Clever air fl ow design ensures optimal block and motor cooling, which allows 1 % duty cycles and dependable operation in ambient temperatures up to 3 C. SIGMA CONROL basic Using effi cient Quadro and Dual control, the electronic "SIGMA CONROL basic" control system guarantees best possible effi ciency and reliability. Moreover, and models can be easily integrated into modern compressed air management systems. ( 4 with optional microfilter combination attached) Comfortably quiet 8 he innovative cooling system provides impressive cooling performance and ensures optimum sound-proofi ng. In fact, and systems are so quiet that you hardly notice they re there. Intake fi lter Compressor block Maintenance-free direct drive Energy saving IE2 drive motor Fan Internally-coated air receiver Electronic ECO-DRAIN condensate drain Compressed air refrigeration dryer Filtration (optional) KAESER ingenuity for maximum flexibility Whether simply a compressor, or a complete compressed air supply system with integrated compressed air treatment, the modular design of the and provides the flexibility to ensure that your exact compressed air needs are met. For example, the can be equipped with a second compressed air aftercooler and the, when equipped with optional filters (microfilter combination), is able to deliver compressed air of any quality class. All models are EMC certified for domestic electrical supplies, which simplifi es installation and reduces provisioning costs. Furthermore, should compressed air demand increase in the future, for example, the SIGMA CONROL basic can be connected to a compressed air management system to enable control of multiple units.
3 / he compressor he epitomises the concept of 'ready-to-go' compressed air. Each model features a turnkey compressor with advanced SIGMA CONROL basic controller and star-delta starter integrated within a single enclosure. Furthermore, the soundproofed enclosure enables these versatile units to be installed directly within the working environment without the need for additional sound protection measures. he perfect choice Maintenance friendly he less maintenance required, the more cost-effective the system. his is where the and really shine: they are oil-free and feature a maintenance- and loss-free 1:1 direct drive system. he air and intake filter are easily accessible once the generously-sized enclosure panels are removed. he compact solution Featuring an integrated compressed air dryer and receiver, the is an all-in-one compressed air supply system. After compression, the air passes into an internally coated air receiver where it gives up much of its condensate and then enters the integrated refrigeration dryer which dries the compressed air to a pressure dew point of +5 C. Ensuring even greater reliability, a separate enclosure shields the dryer from compressor exhaust heat. Moreover, the dryer shutdown feature - activated via the compressor controller - is linked to compressor operation and signifi - cantly reduces energy consumption when the compressor is at rest. Impressive soundproofing With 4 mm thick soundproofing, multideflected cooling air flow, acoustically separate compressor block, applicationspecifi c intake air ducting and highly effective air intake sound damping, the and continue the Kaeser tradition of super-quiet performance. With KAESER FILER ailored control With an air intake fi lter, oil-free compression and an integrated refrigeration dryer, the is ready to deliver exceptional quality compressed air as soon as it is delivered. For applications requiring maximum compressed air quality, all models can be equipped with optional mounted filters. his enables effi cient compressed air delivery at precisely the required quality. Standard version 55 Best possible efficiency and reliability are guaranteed by the electronic "SIGMA CONROL basic" control system. his advanced controller also optionally allows connection to compressed air management systems such as KAESER's SIGMA AIR MANAGER. Cool runners With independent cooling fans for both the drive motor and compressor block and precisely tailored cooling air ducting, Kaeser's unique cooling system allows - unusually for reciprocating compressors - 1% duty cycles and dependable operation in ambient temperatures up to approximately 3 C. he switch cabinet also features its own ventilation and is connected to the overall cooling air fl ow to prevent overheating. Premium efficiency motor Premium quality IE2 motors ensure outstanding performance and efficiency; they reduce reduce energy losses, on average, by 4% compared to conventional motors. hey also operate with significantly lower temperatures compared to conventional motors, consequently providing enhanced reliability and service life.
4 Equipment Complete unit Ready for operation, fully automatic, super silenced, vibration damped, all panels powder coated. Sound insulation Lined with washable foam, anti-vibration mounts, double vibration damped. Compressor block Dry-running, 2 cylinder, single or two stage. Electric motor German made high efficiency (IE2) electric motor to IP 54 and insulation class F for additional reserve. Drive Maintenance- and loss-free 1:1 direct drive. Cooling Air-cooled, two fans, compressed air aftercooler. Electrical components IP 54 control cabinet containing automatic star-delta starter, motor overload protection, control transformer, EMC certified for domestic electrical supply systems. SIGMA CONROL BASIC echnical specifications / Model Maximum pressure bar Flow rate at 8 bar *) m³/min Maximum duty cycle **) % Nominal motor power kw Sound pressure level ***) db (A) Quick and simple operation with clear icons and large display Fully automatic Quadro or Dual compressor control Monitoring of network pressure, block discharge temperature, drive motor and, if applicable, refrigeration compressor Remote ON/OFF Compressed air connection W x D x H (mm) Mass kg Display of dryer inlet temperature Counter for service, load and operation hours Adjustable service intervals, pressure and temperature unit selection (bar / psi / MPa / C / F) Nominal system pressure can be reduced separately Adjustable switching differential "Group alarm" floating contact Electronic pressure transducer Optional: Connection to compressed air management systems e.g. SIGMA AIR MANAGER (basic) systems Example: 55 Professional planning Compressed air supply system with individual components Compressed air station with Filter Only properly designed air systems can meet the demands for air quality, availability and efficiency that are placed on a modern compressed air supply. herefore, benefit from Refrigeration dryer Air receiver Filter ECO-DRAIN condensate drain decades of compressed air engineering experience and let KAESER design your compressed air supply system G 1 /2 12 x 73 x G 3 /4 143 x 82 x Front view Rear view Left view Right view 3-D view Model Maximum pressure bar Flow rate at 8 bar *) m³/min Maximum duty cycle **) % Nominal motor power kw Sound pressure level ***) db (A) Pressure dew point C Receiver volume l Compressed air connection W x D x H (mm) Mass kg Example: x 73 x 2 G 1 / x 82 x G 3 / Front view Rear view Left view Right view 3-D view *) Flow rate measured as per ISO 1217 **) Duty cycle: he proportion of time under load over the total duration of a work cycle ***) Sound pressure level as per ISO 2151 and basic norm ISO , operation at maximum operating pressure; tolerance: ± 3 db (A)
5 Choose the required grade of treatment according to your field of application: Application examples: Selection of treatment classes to ISO (21) Air treatment with refrigeration dryer AR AR FE / FF FFG RD Explanation Air receivers ECO-DRAIN (condensate drain) Microfi lter Activated carbon and microfi lter combination Refrigeration dryer RD Compressed air quality classes to ISO (21): Paint spraying, powder coating, weaving machines, photo labs Solids Water Oil KEA Solid particles/dust Max. particle count per m³ of a particle size with d [μm]*.1 d.5.5 d d 5. Packaging, control and instrument air No quality requirements X X X KE 1 > 2, , 6, 1 3 Not defi ned 9, 1, 4 Not defi ned Not defi ned 1, 5 Not defi ned Not defi ned 1, Particle concentration C p in mg/m³ * 6 < C p < C p 1 X C p > 1 Compressed air treatment with refrigeration dryer, integrated in the (pressure dew point + 5 C) at an ambient temperature of 2 C, 9% rel. humidity) Water Pressure dew point, in C Paint spraying, powder coating, weaving machines, photo labs Packaging, control and instrument air General works air, quality sandblasting Solids Water Oil X KEA KE 1 7 C 2 4 C 3 2 C C C C Concentration of liquid water C W in g/m³ * 7 C W < C W < C W 1 X C W > 1 Oil otal oil concentration (fluid, aerosol + gaseous) [mg/m³]* X > 5. *) At reference conditions 2 C, 1 bar(a), % humidity Painepiste Kompressorit Oy Satakunnankatu Pori Puh. (2) Myynti / Huolto info@paineilma.eu - P-337 Specifi cations are subject to change without notice..5/15
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