PORTABLE FORCED AIR HEATERS USER S MANUAL MODEL : DFA-50 DFA-75T DFA-125C DFA-170CV DFA-210CV

Transcription

1 PORTABLE FORCED AIR HEATERS USER S MANUAL C DESIGN CE R TIFIE D US MODEL : DFA50 DFA75T DFA5C DFA70CV DFA0CV LISTED Before the first use of this heater, please read this USER S MANUAL very carefully. This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble the heater, maintain the heater, store the heater, and most importantly, how to operate the heater in a safe and efficient manner. Please keep this manual for future reference. World Marketing of America, Inc. 5 William Penn Hwy Mill Creek, PA (9AM PM EST) MON. FRI. ONLY

2 DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING. WARNINGS:. RISK OF INDOOR AIR POLLUTION! Use this heater only in well ventilated areas. Provide at least a threesquare foot (,800 sq. cm.) opening of fresh outside air for each 00,000 BTU/hr. of heater rating. People with breathing problems should consult a physician before using the heater. Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or those at high altitudes. Never use this heater in living or sleeping areas.. RISK OF BURNS/FIRE/EXPLOSION! NEVER use any fuel other than K kerosene, # disel/fuel oil in this heater. NEVER use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater. (RISK OF FIRE OR EXPLOSION) NEVER use this heater where flammable vapors may be present. NEVER refill the heaters fuel tank while heater is operating or is still hot. CAUTION :Hot while in operation. Do not touch. Keep children, clothing and combustibles away from heater. Minimum Clearances: Outlet: 8 feet (50cm) / Sides, top and rear: feet (5cm) NEVER block air inlet (rear) or air outlet (front) of heater. NEVER use duct work in front or behind of heater. NEVER move, handle, service a hot, operating or plugged in heater. NEVER transport heater with fuel in it s tank. When used with an optional thermostat or if equipped with a thermostat heater may start at any time. ALWAYS locate heater on a stable and level surface. ALWAYS keep children and animals away from heater. Bulk fuel storage should be a minimum of 5 ft. from heaters, torches, portable generators or other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction. 3. RISK OF ELECTRIC SHOCK! Use only the electrical power (voltage and frequency) specified on the model plate of the heater. Use only a threeprong, grounded outlet and extension cord. ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind. ALWAYS unplug the heater when not in use. PROPOSITION 5 WARNING: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire dept. permit (M.E.L.C. 8, Section 0A.) CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B39. NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval # 503 and 5037.

3 CONTENTS OF USER S MANUAL ITEM PAGE # PRECAUTIONS SAFETY GUIDE. INTRODUCTION. FEATURES 3. UNPACKING AND ASSEMBLY. KEROSENE (K OR NO. FUEL OIL) 5. OVERVIEW OF HEATER DESIGN 7. FUELING YOUR HEATER 8 7. OPERATION 8 8. LONG TERM STORAGE OF YOUR HEATER 9 9. MAINTENANCE 0 0. REPLACING FUSE. TROUBLE SHOOTING GUIDE 5. WIRING DIAGRAM 3. SPECIFICATIONS 7. EXPLODED PARTS DRAWING 8 5. PARTS LIST. INTRODUCTION Please read this USER S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many builtin features.. FEATURES Front Guard Hot Air Outlet Lower Shell Upper Shell Handle Fuel Tank Side Cover Lamp Thermostot Knob (75T Model Only) Power/Reset Switch Power Cord (Piggy Back,75T Model Only) Fan Guard Fuel Gauge Fuel Cap Figure. DFA50 / DFA75T MODELS

4 Front Handle Hot Air Outlet Upper Shell Shell Lower Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob Room Temp. Display Power/Reset Switch 0 Flat Free Wheel Rear Handle Fan Guard Power Cord (Piggy Back) Fuel Drain Bolt Figure. DFA5C MODEL Electric Outlet (DFA0CV Model Only) Front Handle Hot Air Outlet Upper Shell Shell Lower Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob Room Temp. Display Power/Reset Switch 0 Flat Free Wheel Rear Handle Cord Wrap BTU Control Switch Pressure Gauge Fan Guard Power Cord(Piggy Back) (DFA70C Model Only) Fuel Drain Bolt Figure 3. DFA70CV / DFA0CV MODELS 3

5 3. UNPACKING AND ASSEMBLY. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. and 5) NOTE : Save the shipping carton and packing materials for future storage. DFA50/75T DFA5C DFA70CV DFA0CV Wheel Support Frame No Threaded Axle No Front Handle No Rear Handle No Handle No No Cord Wrap No No Hardware kit : HWKFA00 No No No Hardware kit : HWKFA07 No No No Hardware kit : HWKFA08 No No Figure. DFA50 /75T MODELS Handle Hardware Kit HWKFA000 Figure 5. DFA5C / 70CV / 0CV MODELS ScrewsL&S ScrewsL&S s Nuts Nuts Cap Nuts S Cap Nuts L Bushings Bushings Cap Nuts L Wheels (0 Flat Free) Cord Wraps Hardware Kit : HWKFA07 Hardware Kit : HWKFA08 Front Handle Wheel Support Frame Rear Handle Threaded Axle

6 . ASSEMBLY For DFA50/70T Models only Tools Required Medium Phillips Screwdriver. Assembling Handle. Lift front guard for arrow direction and make sure that guard s wedged portion fits into the slit hole on the upper housing.. Align the holes in the upper housing with two mounting holes on the handle as shown in Figure. 3. Secure handel with Screws with provided. Handle Screw Front Guard Wedged Portion Slit Hole Figure. Assembling Handle For DFA5C/70CV/0CV Models only Tools Required Medium Phillips Screwdriver. 3/ inch socket or adjustable wrench Assembling Handle & Wheel and Cord Wrap. Slide threaded axle through the rear sectioon of the wheel support frame.. Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle. Attach one cap nut on to each side of the threaded axle and tighten well. 3. Place heater on wheel support frame. Align the holes on fuel tank flange with holes on wheel support frame.. Position the Handles on top of fuel tank flange. Insert screws through handles, fuel tank flange and wheel support frames as shown in Figure 7 and attach nut finger tight after each screw is inserted. 5. Align the hole on the handles with the mounging hole on the Cord Wrap. Insert Screws through Cord Wrap, handles and attach nut finger tight after each screw is inserted. (DFA70CV/0CV Models only). After all screws are inserted, tighten nuts firmly. 5

7 Screw L Front Handle Hot Air Outlet Screw S Cord Wrap Fuel Tank Flange Air Inlet Rear Handle Cap Nut S Wheel Support Frame Nut Threaded Axle Wheel Wheel Bushing Cap Nut L Figure 7. Assembling Handle, Wheel and Cord wrap CAUTION : DO NOT OPERATE heater without support frame assembled to tank. NOTE : Heater should be inspected before each use, and at least annually by a qualitied service person.. KEROSENE (K) For optimal performance of this heater, it is strongly suggested that K kerosene be used. K kerosene has been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, # diesel/fuel oil may also be used if K kerosene is not available. Be advised that these fuels do not burn as clean as K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space. KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE. NEVER STORE KEROSENE IN A RED CONTAINER. Red containers are associated with gasoline. NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area. NEVER use any fuel other than K kerosene (# diesel and # oil are acceptable substitutes) NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames. NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time. OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER.

8 5. OVERVIEW OF HEATERS DESIGN Fuel System : This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist. Sure Fire Ignition : The electronic ignitor sends voltage to a specially designed spark plug. The spark plug ignites the fuel and air mixture described above. The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber. Here the air is heated and then forced out the front of the heater. The Safety System : A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service. MODELS Internal ShutOff Temp. Reset Temperature Plus/Minus 0 Degrees Plus/Minus 0 Degrees DFA50 / DFA75T 7 F/80 C F/50 C DFA5C/DFA70CV 30 F/0 C 9 F/90 C DFA0CV 9 F/90 C 0 F/0 C Once the temperature falls below the reset temperature you will be able to start your heater. B. Electrical System Protection : This heaters electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage. If your heater fails to operate check this fuse first and replace as needed. FUSE TYPE: All Models 5 volt / 8 amps C. FlameOut Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation. It will cause the heater to shutoff should the burner flame extinguish. 7

9 . FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER : The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside. WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT. 7. OPERATION A.) VENTILATION RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS. Provide a fresh air opening of at least three square feet (,800 sq. cm) for each 00,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used. Example : A DFA0CV heater requires one of the following: a twocar garage door raised six inches (5. cm) a singlecar garage door raised nine inches (.8 cm) two, thirtyinch (7.0 cm) windows raised fifteen inches (38. cm) B.) OPERATION TO START HEATER. Fill fuel tank with kerosene or No. fuel oil.. Attach fuel cap. 3. Plug power cord of heater into threeprong, grounded extension cord. Extension cord must be at least six feet long. Extension Cord Wire Size Requirements to 0 feet (.8 to 3 meters) long, use 8 AWG conductor. to 00 feet (3. to 30.5 meters) long, use AWG conductor. 0 to 00 feet (30.8 to meters) long, use AWG conductor.. Turn THERMOSTAT CONTROL Knob to desired setting (Setting range : 0 F ~ 0 F) (DFA75T/DFA5C/DFA70CV/DFA0CV Models Only) 5. Push BTU control Switch to desired level High or LOW (DFA70CV/DFA0CV Models only, See Figure 8).. Push Power Switch to ON position, Power lndicator Lamp will light and heater will start. NOTE : Room Temperature display explanations are as follows: (DFA5C/DFA70CV/0CV Models only) When the room temperature is less 0, the LED display will show Lo When room temp is between 0 and 99, the number shown on the display is the current room temperature. When room temperature is greater than 99, the LED display will show Hi If heater does not start, the thermostat setting may be too low, turn thermostat Control Knob to higher position to start heater. If heater still does not start, turn power switch to OFF and then to ON position. If heater still does not start, see Troubleshootiong Guide on page5. NOTE : User can Select to operate the heater on two different BTU levels(high or Low). The BTU level can be selected before turning the unit on, or while it is in operation by pushing the BTU control switch. Lamp Lamp Room Temp. Display BTU Control Switch BTU Control Switch Push to HIGH Thermostat Control Knob (75T Model Only) LED Power Switch DFA50/DFA75T Models Thermostat Control Knob LED Power Switch DFA5C/70CV/0CV Models Figure 8. Controls for All Models 8 Fan Guard Push to LOW

10 NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCB board. If your heater fails to start, check this fuse first and replace as necessary. You should also check your power source to insure that proper voltage and frequency are being supplied to the heater. TO STOP HEATER. Turn switch to OFF and unplug power cord. TO RESTART HEATER.Wait 0 seconds after stopping heater.. Repeat steps under to start heater. EXTRA ELECTRIC OUTLET & PIGGYBACK POWER CORD WARNING : SHOCK HAZARD! Always cover electric outlet when not in use. Don t plug and use a appliance more than 0V/0Hz 5A current in this outlet Cover Outlet Cover Outlet DFA0CV Model Only DFA75T/DFA5C/DFA70CV Models Only Figure 9. Electric Outlet 8. LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN. Drain fuel tank through fuel cap opening. (For DFA50/DFA75T Models Only). Remove fuel drain bolt from rear bottom side of fuel tank using 3/ socket or adjustable wrench and drain. (For DFA5C/DFA70CV/DFA0CV Models Only. See Figure 0) 3. Using a small amount of kerosene, swirl and rinse the inside of the tank. NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out making sure that you remove it all. IMPORTANT : Do not store kerosene over summer months for use during next heating season. Using old fuel could damage heater.. Reinstall fuel cap. Properly dispose of old and dirty fuel. (For DFA50/DFA75T Models Only) 5. Reinstall Fuel Drain Bolt to Fuel tank and tighten firmly using 3/ socket or adjustable wrench. (For DFA5C/DFA70CV/DFA0CV Models Only. See Figure 0) IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak. Seal Figure 0. Drain Bolt. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes. 7. Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater. 9 Fuel Drain Bolt

11 9. MAINTENANCE WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT! USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions. A.) FUEL TANK FLUSH EVERY 00 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE, PAGE 9) B.) AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED. Remove screws along each side of heater using medium Phillips screwdriver. Lift upper shell off. Remove fan guard. Wash or replace air intake filter. Reinstall fan guard and upper shell. C.) AIR OUTPUT FILTER, LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR. Remove upper shell and fan guard (See Air Intake Filter). Turn Air pressure gauge counterclock wise and remove. Remove end filter cover screws using medium Phillips screwdriver. Remove end filter cover. Replace air output and lint filter. Reinstall end filter cover and air pressure gauge. Reinstall fan guard and upper shell. D.) FAN BLADES CLEAN EVERY SEASON OR AS NEEDED. Remove upper shell (See Air Intake Filter). Use M Allen wrench to loosen set screw which holds fan blade to motor shaft. Slip fan blade off motor shaft. Clean fan blade using a soft cloth moistened with kerosene or solvent. Dry fan blade thoroughly. Reinstall fan blade on motor shaft. Place fan blade hub flush with end of motor shaft. Place set screw on flat of shaft. Tighten set screw firmly (050 inchpounds/.55. Nm). Reinstall upper shell. 0 Lint Filter Figure. Air Intake Filter Access Pressure Gauge Flush Screw Figure. Air Output Filter Access Fan Screw Upper Shell Air Output Filter End filter cover Set screw Air Intake Filter Motor Shaft Blade Motor Air Intake Filter Figure 3. Fan Assembly Fan Guard

12 E.) NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE ). (For DFA50/75T/5C/70CV Models Only) Remove upper shell (See page 0). Remove fan blade (See page 0). Remove fuel and air line hoses from burner head. Remove ignition wire from spark plug. Remove three screws using medium Phillips screwdriver and remove burner head from combustion chamber. Remove spark plug from burner head using medium Phillips screwdriver. Carefully remove nozzle from burner head using 5/8 socket wrench. Blow compressed air through face of nozzle. (this will remove any dirty in nozzle) Reinstall nozzle into burner head and tighten firmly. (80~0 inchpounds) Reinstall spark plug in burner head. Attach burner head to combustion chamber. Attach ignition wire to spark plug. Attach fuel and air line hoses to burner head. Reinstall fan blade and upper shell. (For DFA0CV Model Only) Remove upper shell (See page 0). Remove fan (See page 0). Remove fuel and air line hoses from adaptornozzle. Remove ignition wire from spark plug. Remove four screws using medium Phillips screwdriver and remove burnerbracket from combustion chamber. Remove spark plug from burner head using medium Phillips screwdriver. Carefully remove nozzle from adaptornozzle using 5/8 socket wrench. Blow compressed air through face of nozzle. (this will remove any dirt in nozzle) Reinstall nozzle into adaptornozzle and tighten firmly. (80~0 inchpounds) Reinstall spark plug in sparkbracket. Attach burnerbracket to combustion chamber. Attach ignition wire to spark plug. Attach fuel and air line hoses to adaptornozzle. Reinstall fan blade and upper shell. Nozzle Face Nozzle Fuel Line Fitting Air Line Fitting Fuel Line Air Line Fuel Line Hose Air Line Hose Combustion Chamber Screw Ignition Wire Burner Head Spark Plug Burner Head Figure. Nozzle Replacement Combusion chamber Burner Bracket Spark Plug Ignition Wire Screw Bracket Burner Nozzle Face Nozzle Spark Plug Bracket Spark Figure 5. Nozzle Replacement

13 F.) SPARK PLUG CLEAN AND REGAP EVERY 00 HOURS OPERATION OR REPLACE AS NEEDED. (For DFA50/75T/5C/70CV Models Only) Remove upper shell (See page 0). Remove fan (See page 0). Remove ignition wire from spark plug. Remove spark plug from burner head using medium phillips screwdriver. Clean and regap spark plug electrodes to 3.5mm gap. Reinstall spark plug in burner head. Attach ignition wire to spark plug. Reinstall fan and upper shell. (For DFA0CV Model Only) Remove upper shell (See page 0). Remove fan (See page 0). Remove ignition wire from spark plug. Remove spark plug from sparkbracket using medium phillips screwdriver. Clean and regap spark plug electrodes to 3.5mm gap. (0.38 ) Reinstall spark plug in sparkbracket. Attach ignition wire to spark plug. Reinstall fan and upper shell. G.) PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED. Remove upper shell (See page 0). Remove fan (See page 0). Remove photocell from it s mounting. Clean photocell lens with cotton swab. TO REPLACE: Remove side cover screws using medium phillips screwdriver. Disconnect switch wires from power switch and remove side cover. Disconnect wires from circuit board and remove photocell. Install new photocell and connect wires to circuit board. Replace switch wires to power switch and side cover. Replace fan and upper shell. Incorrect GAP Side Cover Power Switch Screw Photocell Wire Bracket Spark Plug Ignition wire Burner Head Spark Plug Figure. Spark Plug Regap Bracket Burner Bracket Spark Ignition Wire Spark Plug Figure 7. Spark Plug Regap Correct Switch Wires Photocell Lens Figure 8. Photocell Replacement

14 H.) FUEL FILTER CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEED. Remove side cover screws using medium phillips screwdriver. Disconnect switch wires from power switch and remove side cover. Pull fuel line off fuel filter neck. Turn fuel filter 90 to counter clockwise and pull to remove. (DFA50/75T Models only) Turn fuel filter 90 to clockwise and pull to remove (DFA5C/70CV/0CV Models only). Wash fuel filter with clean fuel and replace in tank. Attach fuel line to fuel filter neck. Replace switch wires to power switch. Reinstall side cover. Screw Side Cover Fuel Filter Fuel line Switch Wires Power Switch I.) PUMP PRESSURE ADJUSTMENT NOTE: If the pump pressure needs to be adjusted, make sure the heater is running on the HIGH BTU setting. Push the BTU CONTROL Switch to HIGH. (See Operation, page 8, DFA70CV/0CV Models only) Remove Pressure Gauge Plug from End Filter Cover. Install accessory Pressure Gauge. (DFA50/75T/5C Models only) Start heater (See Operation, page 8) Allow motor to reach full speed Adjust pressure (Using a flat blade screwdriver) Turn relief valve to clockwise to increase pressure. Turn relief valve to counter clockwise to decreasepressure. Stop heater (See Operation, page 8) Pump Pressure MODEL High BTU level Low BTU level DFA psi N/A DFA75T 3.8 psi N/A DFA5C 5.5 psi N/A DFA70CV.5 psi.5 psi DFA0CV 8.5 psi.5 psi NOTE : USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of alternate or third party components will void any warranty and may cause unsafe operating condition. Figure 9. Fuel Filter Replacement Flat blade Screw driver End Filter Cover. Pressure Gauge Plug Pressure Gauge DFA50/75T/5C Models Only Pressure Gauge BTU Control Switch DFA70CV/0CV Models Only Relief Valve Relief Valve Figure 0. Adjusting Pump Pressure 3

15 0. REPLACING FUSE NOTICE : This heater is fuse protected. If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE STORE. Please follow the simple instruction below to inspect and change the fuse. PROCEDURE FOR REPLACING FUSE WARNING : SHOCK HAZARD To prevent personal injury, unplug the power cord before replacing fuse.. Unplug heater.. Remove side cover screws using medium phillips screw driver. 3. Disconnect switch wires from power switch.. Remove fuse from fuse holder.(see Figure.) 5. Replace fuse with enclosed fuse. WARNING : FIRE HAZARD To avoid fire, Do not substitute with a higher or lower current rating.. Replace switch wires to power switch. 7. Replace side cover. NOTE : Specified fuse rating : AC 5/8A Fuse Fuse Holder DFA75T/5C/70CV/0CV Models Screw Side Cover Power Switch Switch Wire Fuse Fuse Holder Figure. Replacing Fuse DFA50 Model

16 . TROUBLE SHOOTING GUIDE TROUBLE Heater ignites but MAIN PCB assembly shuts heater off after a short period of time. (Indicator Lamp is flickering and room temp. display indicates " E ") Heater will not ignite but motor runs for a short period of time.(indicator Lamp is flickering and room temp.display indicates " E ") Fan does not turn when heater is plugged in and power switch was in the " ON " Position. (Indicator Lamp is on or flickering) (Indicator Lamp is flickering and room temp. display indicates "E") (Indicator Lamp is flickering and room temp. display indicates "E3") Heater will not turnon (Indicator Lamp is off) POSSIBLE CAUSE. Wrong pump pressure. Dirty Air Output,Air Intake or Lint Filter. 3. Dirty Fuel Filter.. Dirt in Nozzle. 5. Dirty Photocell Lens.. Photocell Assembly not Properly installed.(not seeing the flame) 7. Bad electrical connection between photocell and MAIN PCB assembly. 8. Defective Photocell.. No fuel in tank.. Wrong pump pressure. 3. Carbon deposits on spark plug and/or improper gap.. Dirty fuel filter. 5. Dirt in Nozzle.. Water in fuel tank. 7. Bad electrical connection between ignitor and MAIN PCB assembly. 8. Ignition wire is not attached to spark plug.. Thermostat setting is too low.. Bad electrical connection between motor and MAIN PCB assembly.. Room Temp. sensor disconnected.. Sensor Failure.. Thermostat switch failure.. Temperature limit safety device is overheated.. No electrical power 3. Blown fuse.. Bad electrical connection between temperature limit safety device and PCB board. 5 CORRECTIVE ACTION. See Pump Pressure Adjustment, Page 3.. See Air Output, Air intake and Lint Filters, page See Fuel Filter, Page 3.. See Nozzle, Page. 5. Clean Photocell Lens, Page.. Make sure photocell boot is properly seated in bracket, Page. 7. Check electrical components See wiring diagram, Page. 8. Replace Photocell, Page.. Fill tank with kerosene.. See Pump Pressure Adjustment, Page See Spark Plug, Page.. See Fuel Filter, Page See Nozzle, Page.. Flush fuel tank with clean kerosene, Page Check electrical components See wiring diagram, Page. 8. Attach ignition wire to spark plug. See Spark Plug, Page.. Turn thermostat control knob to a higher setting.. Check electrical connections, See Wiring Diagram, Page.. Reconnect sensor. See Wiring diagram, Page.. Replace sensor. See Wiring diagram, Page.. Replace switch. See Wiring diagram, Page.. Turn power switch to "OFF" and allow to cool (about 0 min.). Check to insure heater cord and extension cord are plugged in. Check power supply. 3. Replace safety fuse in PCB board.. Check electrical connections See Wiring Diagram, Page.

17 . WIRING DIAGRAM A) WIRING DIAGRAM (DFA50 Model) B) WIRING DIAGRAM (DFA75T/5C/70CV Models) /G WIRE MODEL CAPACITOR COLOR DFA75T DFA5C DFA70CV BLACK uf/30vac RED BLACK 30uF/50VAC WHITE BLACK 30uF/50VAC BLUE C) WIRING DIAGRAM (DFA0CV Model)

18 3. SPECIFICATIONS DFA50 / DFA75T Models D W H DFA5C 38.3"(97 mm).5"(57 mm)."(5 mm) DFA70CV DFA0CV 5."(,5 mm) 3."(587 mm)."( mm) DFA5C / DFA70CV / DFA0CV Models MODEL BTU/Hr. Fuel Consumption Gal./Hr(./Hr) Fuel Tank Capacity Gal.( ) Pump Pressure PSI(kgf/ Volt/Hz Amps. Phase Size(D W H), Inch( ) Weight Lbs.( ) HIGH LOW HIGH LOW HIGH LOW DFA50 50,000 N/A 0.38(.) N/A 5.0(8.9) 3.8(0.7) N/A 0Vac/0hz (83 97 ).0(.8) DFA75T 75,000 N/A 0.57(.) N/A 5.0(8.9) 3.8(0.7) N/A 0Vac/0hz (83 97 ).0(.8) DFA5C 5,000 N/A 0.95(3.0) N/A 0.0(37.9) 5.5(0.39) N/A 0Vac/0hz ( ) 5.9(.0) DFA70CV 70,000 35,000.30(.9).0(3.79) 3.0(9.).5(0.).5(0.3) 0Vac/0hz ( ) 58.9(.7) DFA0CV 0,000 70,000.0(.0).30(.9) 3.0(9.) 8.5(0.0).5(0.) 0Vac/0hz (,5 587 ).(9.) 7

19 . EXPLODED PARTS DRAWING (DFA50 / 75T / 5C Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. 8

20 . EXPLODED PARTS DRAWING (DFA70CV Model Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. 9

21 . EXPLODED PARTS DRAWING (DFA0CV Model Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. 0

22 5. PARTS LIST (DFA50/75T/5C Models Only) KEY NO DESCRIPTION Fuel Tank Assembly Fuel DrainBolt Fuel Gauge Fuel Filter Assembly Fuel Cap Cord Bushing Power Cord Thermostat Button Support Display P.C.B Assembly Shell Lower Clip Nut BushingGrommet(S) BushingGrommet(L) AirLine Temperature Limit Assembly FlangeScrew Chamber Assembly Photocell Bracket ScrewBH Photocell Assembly Burner Head Assembly Burner Head Nozzle WasherNozzle Seal SpringNozzle Seal ORing Nipple Nipple WasherFiber Spark Plug WasherSpring BoltFlange Fuel Line Motor and Pump Assembly Motor Capacitor Motor Support PART NO. DFA50 DFA75T DFA5C C C A *SPKFA007 *SPKFA007 *SPKFA *SPKFA0 *SPKFA07 *SPKFA *SPKFA008 *SPKFA008 *SPKFA Quantity 3

23 5. PARTS LIST (DFA50/75T/5C Models Only) KEY NO DESCRIPTION NutHex Holder Capacitor Pump Body BoltBH Special Rotor Blade Insert End Pump Cover Nipple Lint Filter Bolt Flange Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge Main P.C.B Assembly ScrewTHS Ignitor Side CoverRight Power Switch Window Display Side CoverLeft Shell Upper Clip Nut Fan Guard Front Guard PART NO. DFA50 DFA75T DFA5C *SPKFA000 *SPKFA000 *SPKFA000 See SPKFA000 See SPKFA000 See SPKFA000 See SPKFA000 See SPKFA000 See SPKFA *SPKFA005 *SPKFA005 *SPKFA See SPKFA005 See SPKFA005 See SPKFA *SPKFA00 *SPKFA00 *SPKFA00 See SPKFA00 See SPKFA00 See SPKFA00 See SPKFA00 See SPKFA00 See SPKFA See SPKFA005 See SPKFA005 See SPKFA A E A A E A A E A Quantity FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone: Tech.: 8399 Fax: techsvc@yourheater.comor visit our website at

24 5. PARTS LIST (DFA70CV Model Only) KEY NO DESCRIPTION Fuel Tank Assembly Fuel DrainBolt Fuel Gauge Fuel Filter Assembly Fuel Cap Cord Bushing Power Cord Thermostat Shell Lower Clip Nut BushingGrommet(S) BushingGrommet(L) AirLine Temperature Limit Assembly FlangeScrew Chamber Assembly Bracket Photocell ScrewBH Photocell Assembly Burner Head Assembly Burner Head Nozzle WasherNozzle Seal SpringNozzle Seal ORing Nipple Nipple WasherFiber Spark Plug WasherSpring BoltFlange Fuel Line Motor and Pump Assembly Motor Capacitor Motor Support NutHex Capacitor Holder PART NO. DFA70CV C *SPKFA *SPKFA *SPKFA Quantity 3 3

25 5. PARTS LIST (DFA70CV Model Only) KEY NO DESCRIPTION Pump Body BoltBH Special Rotor Blade Insert End Pump Cover Nipple Lint Filter Bolt Flange Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge BTU Control Switch Main P.C.B Assembly ScrewTHS Ignitor Side CoverRight Power Switch Window Display Side CoverLeft Shell Upper Fan Guard PART NO. DFA70CV *SPKFA000 See SPKFA000 See SPKFA *SPKFA See SPKFA *SPKFA00 See SPKFA00 See SPKFA See SPKFA A E A Quantity FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone: Tech.: 8399 Fax: techsvc@yourheater.comor visit our website at

26 5. PARTS LIST (DFA0CV Model Only) KEY NO DESCRIPTION Fuel Tank Assembly Fuel DrainBolt Fuel Gauge Fuel Filter Assembly Fuel Cap Cord Bushing Power Cord Thermostat Shell Lower Clip Nut BushingGrommet(S) BushingGrommet(L) AirLine Temperature Limit Assembly FlangeScrew Chamber Assembly Bracket Photocell ScrewBH Photocell Assembly Burner Head Assembly Bracket Burner Nozzle WasherNozzle Seal SpringNozzle Seal ORing Adaptor Nozzle Nipple Retaining Ring Bracket Spark WasherFiber Spark Plug WasherSpring BoltFlange Fuel Line Motor and Pump Assembly Motor Capacitor Motor Support NutHex Holder Capacitor PART NO. DFA0CV C *SPKFA *SPKFA *SPKFA Quantity 5

27 5. PARTS LIST (DFA0CV Model Only) KEY NO DESCRIPTION Pump Body BoltBH Special Rotor Blade Insert End Pump Cover Elbow Lint Filter Bolt Flange Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge BTU Control Switch Main P.C.B Assembly ScrewTHS Ignitor Side CoverRight Power Switch Window Display Side CoverLeft Electric Outlet Assembly Outlet Cover ScrewTop Table Shell Upper Fan Guard Fan Guard Bushing PART NO. DFA0CV *SPKFA0 See SPKFA0 See SPKFA *SPKFA See SPKFA *SPKFA00 See SPKFA00 See SPKFA See SPKFA A E A D Quantity 3 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone: Tech.: 8399 Fax: techsvc@yourheater.comor visit our website at

28 5. PARTS LIST (WHEELS AND HANDLE) ) DFA50/75T MODELS KEY NO. DESCRIPTION DFA50 PART NO. ) DFA5C/70CV/0CV MODELS DFA75T Quantity Handle Hardware Kit HWKFA000 HWKFA000 KEY NO DESCRIPTION Front Handle Rear Handle Wheel Support Frame Wheel Threaded Axle Cord Wrap Hardware Kit Screw L Screw S 7 Cap Nut S Nut Bushing Cap Nut L DFA5C HWKFA07 INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT PART NO. DFA70CV / 0CV HWKFA08 INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT Quantity