Fuel Manager Diesel Fuel Filtration. FM1, FM10, FM100 and FM1000 Complete Systems, Elements, Parts and Pricing
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- Calvin Davidson
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1 uel Manager Diesel uel iltration M, M0, M00 and M000 Complete Systems, s, Parts and Pricing uel Manager diesel fuel filter/water separator systems are used globally in a wide variety of diesel engine powered applications. As a modular system, optional uel Manager features can be selected to address specific operating requirements. This versatility allows the user to have the optimum fuel system filtration combined with exceptional economy. The uel Manager series includes: M, M0, M00 and M000. ach of these uel Manager types serve specific engine power ratings for engines from 7.3 to 447 kw (0 to 600 BHP). All uel Manager elements are fuel/water separators with provisions for draining coalesced water. Systems are for use with diesel fuel and bio-blended diesel fuel, and are not for use with gasoline or other volatile fuels. ach member of the fuel manager series is described herein with details regarding complete filtration systems, modular components, service parts and general installation and operational information. A glossary of terms is provided to assist in clarifying some of the nomenclature used in this publication. or additional filtration information reference uel Manager Brochure 99889, uel Manager Cross Reference Guide and the uel Manager uel ilters/water Separators Brochure IMPORTANT! The elements and header assemblies listed herein are considered to be for Service use and are not compatible with uel Manager components used by our OM customers. CLARCOR ngine Mobile Group ast Highway 30, Kearney, N 68847; B
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3 Glossary of Terms Air Vent Plug: ach M system has a vent plug incorporated into the header assembly that is turned /2 3/4 turn to activate the air egress process and lightly tightened once complete. nhanced Retention System (RS): A unique shape and indexing arrangement that provides superior element retention while augmenting Stanadyne s patented Key Track system. nhanced Retention System RS Identification Key Track System Unique Shape ilter Location or Use: The ideal diesel fuel supply system should contain a pre-filter (primary) and a separate final (secondary) filtration system, as shown in the igure below. Pre-filters are typically rated as 50, 30, 0 microns where final filters are either 5 or 2 microns. Some situations may require the use of only one filter. In these cases an optional, serviceable pre-filter screen is available. ilter Location or Use low Direction: uel flow through the header and element assembly are classified into two types: Normal and Reverse. A Normal flow header assembly has one inlet and one outlet port on each side, where internally the fuel flows thru the center tube then through the media. A Reverse flow header assembly has both inlet ports in the front and both outlet ports in the rear (toward the mounting flange). Internally the fuel flows thru the media first then out thru the center tube. ilter systems with optional electric lift/supply pumps must use a reverse flow type of system to ensure fuel is filtered prior to entering the pump. Top Load: A type of M00 systems where the element is serviced thru the top of the header assembly instead of from underneath, as shown in the illustration below. low Direction M00 Top Load Service Thru Top of Header Lock Ring uel Water Header Media: Most of the media used in our replacement elements is wet laid material, unless specified as High fficiency (H) in the Micron Rating column. - -
4 M ngine power rating: 0 to 55 HP (7.5 to 4 kw) Max. fuel flow rate: 25 US gallons/hour (95 liters/hour) Max. operating pressure: 20 P.S.I. (38 kpa) Integral 8mm barbed fittings for flex hose use Corrosion resistant polymer header assembly Configurations for Pre-ilter and inal ilter usage Patented Twist on element retention design Ideal for smaller On-Off Road, Agricultural and Industrial applications. All systems and replacement elements are Reverse low configuration. M Complete ilter/separator Systems System Part No. Use Micron Rating Components M Service Replacement s Part No. Pkg. Length Dim. A 2 Dim B 2 Qty inal ilter 5 Air Vent Plug (9.4) 5.9 (49.6) 5.3 (33.6) 4467 inal ilter 5 Water Collection Bowl, Air Vent plug (9.4) 7.6 (93.0) 7.0 (78.2) 4245 Pre-ilter 30 Air Vent Plug (9.4) 5.9 (49.6) 5.3 (33.6) Part No. Use Micron Rating Length Pkg. Qty inal ilter (7.) inal ilter (9.4) inal ilter (09.2) Pre-ilter (7.) Pre-ilter (9.4) Pre-ilter (09.2) 2 M Components B Header Assembly C (See Table Above) H J G A D Water Collection Bowl Seal Kit G I M Service Parts Component Reference Description Part No. Pkg. Qty. A Complete Water Collection Bowl Kit B Plastic Air Vent Plug C O-Ring - Air Vent Plug D Water Collection Bowl Seal Kit (Contains 6 each of seals,, H, J ) O-Ring - ilter element to water collection bowl header Sealing Washer - Three Lobed seal for all plastic drain valves G O-Ring - Plastic drain valve Only available Separately H O-Ring - Water collection bowl to water collection bowl header I Plastic Drain Valve Kit J O-Ring - Collection bowl draw bolt Reference Glossary of Terms on page. 2 Reference M Dimensions on page
5 M0 M0 Complete ilter/separator Systems System Part No. Use Micron Rating low Direction ngine power rating: 0 to 200 HP (7.5 to 50 kw) Max. fuel flow rate: 50 US gallons/hour (90 liters/hour) Max. operating pressure: 30 P.S.I. (200 kpa) Integral 8mm barbed fittings for flex hose use Corrosion resistant polymer header assembly or use as a inal ilter Patented Twist on element retention design conomical and environmentally friendly Components Part No. Pkg. Length Dim. A 2 Dim B 2 Qty inal ilter 5 Normal Air Vent Plug (7.) 6.6 (67.6) 4.7 (9.4) inal ilter 5 Normal Air vent plug (09.2) 8. (205.7) 6.2 (57.5) inal ilter 5 Normal Water Collection Bowl, Air vent plug (7.) 8.5 (27.7) 6.6 (69.5) M0 Service Replacement s Part No. Use Micron Rating low Direction Length Pkg. Qty Pre-ilter 30 Normal 3.6 (9.4) inal ilter 5 Normal 2.8 (7.) inal ilter 5 Normal 4.3 (09.2) inal ilter 5 Reverse 5. (29.5) inal ilter 5 Reverse 6.0 (52.4) inal ilter 2 Reverse 6.0 (52.4) 2 Reference Glossary of Terms on page. 2 Reference M0 Dimensions on page. M0 Components C K Header Assembly B H (See Table Above) J G A D Water Collection Bowl Seal Kit G I M0 Service Parts Component Reference Description Part No. Pkg. Qty. A Complete Water Collection Bowl Kit B Plastic Air Vent Plug C O-Ring - Air Vent Plug D Water Collection Bowl Seal Kit (Contains 6 each of seals,, H, J ) O-Ring - ilter element to water collection bowl header Sealing Washer - Three Lobed seal for all plastic drain valves G O-Ring - Plastic drain valve Only available Separately H O-Ring - Water collection bowl to water collection bowl header I Plastic Drain Valve Kit J O-Ring - Collection bowl draw bolt K Header Assembly, Kit 3837 Reference Glossary of Terms on page. 2 Reference M Dimensions on page
6 M 00 ngine power rating: 50 to 350 HP (37 to 26 kw) Max. fuel flow rate: 80 US gallons/hour (300 liters/hour) Max. operating pressure: 60 P.S.I. (43 kpa) Top Load: Max. ngine power 325 HP ( kw), max. fuel flow 75 g/h (283 l/h) Water separation efficiency: Up to 95% of whole water separation Heavy duty aluminum header assemblies with a variety of threads sizes and port configurations available Optional modular features (Heaters, Primer Pumps, WI Sensors, etc.) s available in different sizes and micron ratings MARIN systems and components have enhanced corrosion resistant coatings and conform to U.S.C.G. regulations NOT: nhanced Retention System (RS) elements are not compatible with other elements or headers. M00 Complete ilter/water Separator Systems System Use Micron low Port Size Components Dim. A 2 Dim B 2 Pkg Pre- 50 N 3/8-8 NPT Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) Pre- 50 N 3/8-8 NPT Collection Bowl, Air Vent Plug (9.4) 8. (205.7) 6.2 (57.5) 3487 Pre- 50 N M2 x.5 Collection Bowl, Air Vent Plug (9.4) 8. (205.7) 6.2 (57.5) 3488 Pre- 50 N M4 x.5 Collection Bowl, Air Vent Plug (9.4) 8. (205.7) 6.2 (57.5) 3386 Pre- 30 N /4-8 NPT Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) Pre- 30 R /4-8 NPT Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) Pre- 30 N /4-8 NPT Collection Bowl, Air Vent Plug (9.4) 0.6 (269.0) 8.7 (22.6) Pre- 30 N /4-8 NPT Coll. Bowl, Air Vent Plug, RS (09.2).3 (286.5) 9.4 (239.0) Pre- 30 N 3/8-8 NPT Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) 3364 Pre- 30 N 3/8-8 NPT Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) 3489 Pre- 30 N M2 x.5 Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) 434 Pre- 30 R M2 x.5 Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) Pre- 30 N M4 x.5 Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) Pre- 30 R M4 x.5 Air Vent Plug - RS (09.2) 9.3 (236.5) 7.4 (89.4) Pre- 30 N M4 x.5 Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) 4343 Pre- 30 R M4 x.5 Collection Bowl, Air Vent Plug (09.2).3 (286.5) 9.4 (239.0) Pre- 0 R /4-8 NPT Collection Bowl, Air Vent (09.2).3 (286.5) 9.4 (239.0) inal 5 N In:3/8 (90 ) Top Load, 00 Watt Heater, (9.4) 2.3 (32.4) 7.9 (200.6) 3048 inal 5 N In: 3/8 (0 ) Top Load, 00 Watt Heater, (9.4) 2.3 (32.4) 7.9 (200.6) inal 5 N /4-8 NPT Collection Bowl, Air Vent Plug (7.) 9.7 (248.4) 7.9 (20.0) inal 5 N /4-8 NPT Collection Bowl, Air Vent Plug (9.4) 0.6 (269.0) 8.7 (22.6) inal 5 N /4-8 NPT Hand Primer, Air Vent Plug (7.) 7.8 (98.4) 5.9 (50.9) inal 5 N 3/8-8 NPT Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) 3482 inal 5 N M2 x.5 Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) inal 5 N M4 x.5 Air Vent Plug (09.2) 9.3 (236.5) 7.4 (89.4) inal 5 N M4 x.5 Collection Bowl, Air Vent Plug (9.4) 0.6 (269.0) 8.7 (22.6) inal 2 N /4-8 NPT Air Vent Plug (7.) 7.8 (98.4) 5.9 (50.9) inal 2 R M4 x.5 Collection Bowl, Air Vent Plug (52.4) 2.2 (309.8).2 (284.5) inal 2 N /4-8 NPT Collection Bowl, Air Vent Plug (7.) 9.8 (249.9) 8.0 (202.6) inal 2 N /4-8 NPT Coll. Bowl, Air Vent Plug, RS (09.2).3 (286.5) 9.4 (239.0) M00 MARIN ilter/water Separator Systems Pre- 50 N 3/8-8 NPT Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) Pre- 30 R /4-8 NPT Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) Pre- 30 N 3/8-8 NPT Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) 4342 Pre- 30 R M2 x.5 Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) 4344 Pre- 30 R M4 x.5 Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) inal 5 N 3/8-8 NPT Marine Drain Valve, Vent plug (09.2) 9.3 (236.5) 7.4 (89.4) - 4 -
7 M 00 With lectric Lift Pump (see page 8 & 9 for available lift pump kits) inal filter assemblies for aftermarket use where an electric lift pump and higher fuel flow rates are desired. or ngine Sizes from 50 to 350 Horsepower (37 to 26 kw) Typically, Includes a Water Collection Bowl with plastic drain valve. Heavy-Duty aluminum headers with anti-corrosion coating. Reverse low for extended pump life. Lift Pump Requirements: Power: 2 Volt, 4 Amp Circuit: used, Switched (Key On = constant power). Includes; five feet (.5m) of 8 gauge wire harness (2 wire) with mating terminal connector. Two Types of Lift Pump Assemblies Available: (Brush or Brushless) Maximum System low up to 80 gallons per hour. Assemblies contain a Non-Adjustable Internal Pressure Regulator NOT direct replacements for OM uel Manager systems. M00 ilter/water Separator Systems with lectric Lift Pumps System Part No. Use Micron Rating low Port Size Components inal 5 R /4-8 NPT inal 5 R M4 x.5 M6 x inal 5 R /4-8 NPT inal 5 R /4-8 NPT inal 2 R 3/8-8 NPT inal 2 R /2-20 UN Lift Pump (Brush), 40 gph flow, 8 psi pressure regulator Collection Bowl, Vent Plug Lift Pump (Brush), 40 gph flow, 7 psi pressure regulator Collection Bow, Vent Plug Lift Pump (Brushless), 80 gph flow, 0 psi pressure regulator, Collection Bowl, Vent Plug Lift Pump (Brushless), 80 gph flow, 7 psi pressure regulator, Collection Bowl, Vent Plug Lift Pump (Brushless), 80 gph flow, 7 psi pressure regulator, Vent Plug Lift Pump (Brushless), 80 gph flow, 0 psi pressure regulator, Vent Plug Part No. Pkg. Length Dim. A 2 Dim B 2 Qty (09.2).3 (286.5) 9.4 (239.0) (52.4) 2.9 (328.7). (28.2) (09.2).3 (286.5) 9.4 (239.0) (09.2).3 (286.5) 9.4 (239.0) (52.4) 2.9 (328.7). (28.2) (52.4) 2.9 (328.7). (28.2) Reference Glossary of Terms on page (N = Normal, R= Reverse, H = High fficiency media). 2 Reference M00 Dimensions on page 2. M00 Service Replacement s Part No. Use Micron Rating low Direction Length Retention Pkg. Qty Pre-ilter 50 Normal 3.6 (9.4) Original Pre-ilter 50 Normal 4.3 (09.2) Original Pre-ilter 50 Normal 6.0 (52.4) Original Pre-ilter 50 Reverse 3.6 (9.4) Original Pre-ilter 50 Reverse 4.3 (09.2) Original Pre-ilter 50 Reverse 6.0 (52.4) Original Pre-ilter 50 Reverse 4.3 (09.2) RS Pre-ilter 30 Normal 3.6 (9.4) Original Pre-ilter 30 Normal 4.3 (09.2) Original Pre-ilter 30 Normal 5. (29.5) Original Pre-ilter 30 Normal 6.0 (52.4) Original Pre-ilter 30 Normal 3.6 (9.4) RS Pre-ilter 30 Normal 4.3 (09.2) RS Pre-ilter 30 Normal 4.3 (09.2) RS Pre-ilter 30 Reverse 3.6 (9.4) Original 2-5 -
8 M00 Service Replacement s (continued) Part No. Use Micron Rating low Direction Length Retention Pkg. Qty Pre-ilter 30 Reverse 4.3 (09.2) Original Pre-ilter 30 Reverse 5. (29.5) Original Pre-ilter 30 Reverse 6.0 (52.4) Original Pre-ilter 30 Reverse 4.3 (09.2) RS Pre-ilter 30 Reverse 5. (29.5) RS Pre-ilter 30 Reverse 6.0 (52.4) RS Pre-ilter 0 (H) Reverse 6.0 (52.4) RS Pre-ilter 0 (H) Reverse 4.3 (09.2) RS Pre-ilter 0 Reverse 4.3 (09.2) Original Pre-ilter 0 Reverse 6.0 (52.4) Original Pre-ilter 0 Reverse 6.0 (52.4) RS Pre-ilter 0 Reverse 4.3 (09.2) Original inal ilter 5 Normal 3.8 (96.0) Top Load inal ilter 5 Normal 2.8 (7.) Original inal ilter 5 Normal 3.6 (9.4) Original inal ilter 5 Normal 4.3 (09.2) Original inal ilter 5 Normal 5. (29.5) Original inal ilter 5 Normal 6.0 (52.4) Original inal ilter 5 Normal 2.8 (7.) RS inal ilter 5 Normal 4.3 (09.2) RS inal ilter 5 Normal 6.0 (52.4) RS inal ilter 5 Normal 3.6 (9.4) Original inal ilter 5 Reverse 2.8 (7.) Original inal ilter 5 Reverse 3.6 (9.4) Original inal ilter 5 Reverse 4.3 (09.2) Original inal ilter 5 Reverse 5. (29.5) Original inal ilter 5 Reverse 6.0 (52.4) Original inal ilter 5 Reverse 4.3 (09.2) RS inal ilter 5 Reverse 6.0 (52.4) RS inal ilter 2 Normal 2.8 (7.) Original inal ilter 2 Normal 4.3 (09.2) Original inal ilter 2 Normal 6.0 (52.4) Original inal ilter 2 Normal 4.3 (09.2) RS inal ilter 2 Normal 6.0 (52.4) RS inal ilter 2 Normal 4.3 (09.2) RS inal ilter 2 (H) Normal 6.0 (52.4) RS inal ilter 2 (H) Normal 4.3 (09.2) RS inal ilter 2 (H) Normal 4.3 (09.2) RS inal ilter 2 Reverse 6.0 (52.4) Original inal ilter 2 Reverse 6.0 (52.4) Original 2 M00 MARIN Replacement s Part No. Use Micron Rating low Direction Length Retention Pkg. Qty Pre-ilter 50 Normal 4.3 (09.2) Original Pre-ilter 50 Normal 6.0 (52.4) Original Pre-ilter 30 Normal 4.3 (09.2) Original Pre-ilter 30 Normal 6.0 (52.4) Original Pre-ilter 30 Reverse 4.3 (09.2) Original Pre-ilter 0 Reverse 4.3 (09.2) RS Pre-ilter 0 Reverse 6.0 (52.4) RS inal ilter 5 Normal 4.3 (09.2) Original inal ilter 5 Normal 6.0 (52.4) Original inal ilter 5 Reverse 4.3 (09.2) RS inal ilter 2 Normal 4.3 (09.2) RS inal ilter 2 Normal 6.0 (52.4) RS 2 Reference Glossary of Terms on page (N = Normal, R= Reverse, H = High fficiency media). 2 Reference M00 Dimensions on page
9 M00 Components K M P Q N 5 See page 9 for details. Z Straight Inlet Port* P/N 372 N Angled Inlet Port* R L O R V X I O S W B See page 8 for details. C 4 Y T U X U K P N Q (See Tables on Pages 5 & 6) Z U2 * Top Load Headers not available separately. Replacement is by complete assembly only. Complete Assembly with Angled Inlet: P/N Complete Assembly with Straight Inlet: P/N 3048 TOP LOAD Systems I2 I3 I H J G A G I G D Water Collection Bowl Seal Kit M00 Service Parts Component Reference A Description Part No. Pkg. Qty. Water Bowel Water Collection Bowl Kit B Plastic plug, Air Vent C O-Ring for Air Vent Plug D Water Collection Bowl Seal Kit (Contains 6 each of seals,, H, J ) O-Ring for water collection bowl header to element Sealing Washer - Three Lobed for plastic drain valves G O-Ring for Plastic Drain Valve Only available Separately H O-Ring for water collection bowl to bowl header I Plastic Drain Valve Kit J O-Ring - Collection bowl draw bolt K Retaining Nut Small Diameter (Cap, Heater, etc.) Hand Primer Pump, Normal low L Hand Primer Plate. Normal low Hand Primer Pump, Reverse low M Cap plate, Top of M00 Header Assemblies N O-Ring for Header Top (quad cross-section) O Volume Plug Used under Cap Plate
10 M00 Service Parts (continued) Component Reference Description Part No. Pkg. Qty. P Q Top Load Heater Kit - 2 volt, 00 Watt 334 Top Load Heater Kit - 2 volt, 50 Watt Top Load Heater Kit - 24 volt, 50 Watt Top Load Heating - 2 volt, 00 Watt Top Load Heating - 2 volt, 50 Watt R Pre-ilter Screen - 50 Micron R Pre-ilter Screen 50 Micron, Top Load Header Assembly, Normal low - Port Threads: / Header Assembly, Normal low - Port Threads: /4-8 NPT S Header Assembly, Normal low - Port Threads: 3/8-8 NPT Header Assembly, Normal low - Port Threads: M2 x Header Assembly, Normal low - Port Threads: M4 x Header Assembly, Normal low - Quick Disconnect itting, RS Side Load Heater Kit - 2 volt, Threads: /4-8 NPT Side Load Heater Kit - 2 volt, Threads: 3/8-8 NPT 3560 Side Load Heater Kit - 2 volt, Threads: / Side Load Heater Kit - 2 volt, Threads: M2 x Slide Load Heater Kit - 2 volt, Threads: M4x T Side Load Heater Kit (Deutsch lectrical Terminals) - 2 volt, Threads: / Side Load Heater Kit - 24 volt, Threads: /4-8 NPT 3444 Side Load Heater Kit - 24 volt, Threads: 3/8-8 NPT 3445 Side Load Heater Kit - 24 volt, Threads: / Side Load Heater Kit - 24 volt, Threads: M2 x Side Load Heater Kit - 24 volt, Threads: M6 x U lectronic Water in uel Sensor Kit - 24 volt 3365 U lectronic Water in uel Sensor Kit, Top Load - 2 volt Sensor, Water in uel - 2 volt V Sensor, Water in uel - 2 volt (does not include dashboard light hardware) 4282 Sensor, Water in uel - 24 volt 3942 W Sensor, Water in uel, Top Load - 2 volt 3083 X Mounting Screws, Water in uel Sensor Y Dust Seal under retaining nut, Large diameter Z Retaining Nut Large Diameter () Not Shown Lift Pump wiring harness 3406 I Water Sensor Drain Valve Kit, Plastic ilter Change Indicator (replaces air vent plug (B) when installed) LCTRIC LIT PUMP KITS Component Reference Description Replaces Kit Part Number (Lift Pump P/N) Pkg. Qty; 2V, 40 gph, 8 psi, Reverse low, Brush Customer P/N (various New Holland filter assemblies) (34668) 5 2V, 40 gph, 7 psi, Reverse low, Brush 2V, 40 gph, 0 psi, Reverse low, Brushless Customer P/N (various New Holland filter assemblies and the aftermarket filter assembly) Customer P/N (various SISU Diesel filter assemblies) (37890) (4028) 2V, 80 gph, 0 psi, Reverse low, Brushless Lift Pump used on aftermarket M assemblies 33945, 4775, and (4776) - 8 -
11 LCTRIC LIT PUMP KITS (continued) Component Reference Description Replaces Kit Part Number (Lift Pump P/N) Pkg. Qty; 2V, 40 gph, 8 psi, Reverse low, Brush Customer P/N R56287 (Various John Deere ilter assemblies) (3574) 2V, 60 gph, 7 psi, Reverse low, Brush Customer P/N R (Various John Deere ilter assemblies) 4440 (35272) 2V, 60 gph, No Regulation, Normal low, Brush Customer P/N R (Various John Deere ilter assemblies) (35277) 2V, 60 gph, No Regulation, Reverse low, Brush Customer P/N R (Various John Deere ilter assemblies) (35373) 5 2V, 50 gph, 7 psi, Reverse low, Brush Used on JCB ilter Assemblies P/N: 332/D6723, 320/07065, 333/C335, 333/9834, 333/X0443, 333/G053, 320/07458, 320/ (39456) 2V, 40 gph, 0 psi, Reverse low, Brush Used on JCB ilter Assemblies P/N: 320/07206, 320/07207/ 320/ (39830) 2V, 50 gph, 0 psi, Reverse low, Brush Used on JCB ilter Assemblies P/N: 320/07294, 320/07350, 320/07456, 320/ (420) 24V, 50 gph, 7 psi, Reverse low, Brush Used on JCB ilter Assemblies P/N: 320/ (42387) 24V, 50 gph, 7 psi, Reverse low, Brush Used on JCB ilter Assemblies P/N: 320/ (44432) M00 MARIN Specific Components Component Reference Description Part No. Pkg. Qty. U2 lectronic Water in uel Sensor Kit - 2 volt (Aluminum drain valve assembly) L Marine Hand Primer Pump Kit, Normal low (nhanced corrosion resistant coating) 3084 I 2 Standard Marine Drain Valve Kit, aluminum 483 I 3 Water Sensor Drain Valve Kit, aluminum 484 Additional Information:. Side Load Heaters are 00 watt with Packard terminal connectors unless otherwise noted. 2. All lectric uel Heaters have automatic switching. Heater comes ON at ( C) and goes O at ( C). 3. Wire harness assemblies are made with 8 gauge jacketed copper wire and come complete with mating terminal connector with connecting wire leads
12 M000 ngine power rating: 250 (87 kw) to 600 HP (447 kw) Max. fuel flow rate: 80 US gallons/hour (680 liters/hour) Max. operating pressure: 00 P.S.I. (688 kpa) without collection bowl Heavy duty aluminum header assemblies available with a variety of internal threads sizes and sealing configurations. Accepts optional modular features. s available in different sizes and micron ratings. M000 ilter/separator Systems System Part No. Use Micron Rating low Port Size Components Part No. Pkg. Length Dim. A 2 Dim B 2 Qty Pre- 30 N /2-4 NPT Air Vent plug (0.6) 9.2 (233.7) 7.0 (78.6) Pre- 30 N /2-4 NPT Air Vent plug (203.2) 3.2 (335.3).0 (280.2) Pre- 30 N 7/8-4 Air Vent plug (0.6) 9.2 (233.7) 7.0 (78.6) Pre- 30 N 7/8-4 Air Vent plug (203.2) 3.2 (335.2).0 (280.2) Pre- 30 N M22 x.5 Collection Bowl, Air Vent Plug (203.2) 3.2 (335.2).0 (280.2) Pre- 50 N M22 x.5 Water in uel Sensor (24v), Hand Primer, Air Vent Plug (203.2) 3.3 (339.).3 (286.0) inal 5 N /2-4 NPT Air Vent Plug (0.6) 9.2 (233.7) 7.0 (78.6) inal 5 N /2-4 NPT Air Vent Plug (203.2) 3.2 (335.2).0 (280.2) inal 5 N 7/8-4 Air Vent Plug (0.6) 9.2 (233.7) 7.0 (78.6) inal 5 N 7/8-4 Air Vent Plug (203.2) 3.2 (335.2).0 (280.2) inal 5 N 7/ Watt (2v) Top Heater, Collection Bowl, Air Vent Plug (203.2) 5.6 (396.3) 3.4 (34.) inal 5 N M22 x.5 Collection Bowl, Air Vent Plug (203.2) 3.2 (335.2).0 (280.2) 4060 inal 5 N 7/8-4 Collection Bowl, TL Heater, WI Sensor, (203.2) 5.7 (397.8) 3.5 (342.7) M000 Service Replacement s Part No. Use Micron Rating low Direction Length Pkg. Qty Pre-ilter 50 Normal 8.0 (203.2) Pre-ilter 30 Normal 4.0 (0.6) Pre-ilter 30 Normal 8.0 (203.2) Pre-ilter 30 Reverse 4.0 (0.6) Pre-ilter 0 Reverse 8.0 (203.2) inal ilter 5 Normal 4.0 (0.6) inal ilter 5 Normal 8.0 (203.2) inal ilter 5 Reverse 3.0 (76.2) inal ilter 5 Reverse 8.0 (203.2) 6 Reference Glossary of Terms on page (N = Normal, R= Reverse). 2 Reference M000 Dimensions on page
13 M000 Components J L M N M D K B C Q O S G H P R T Water Collection Bowl Seals A D I I Not available separately M000 Service Parts Component Reference Description Part No. Pkg. Qty. A Complete Water Collection Bowl Assembly B Plastic Plug, Air Vent C O-Ring for Air Vent Plug D O-ring, Water Collection Bowl Header to Sealing Washer - Three Lobe Seal for Plastic Drain Valves O-ring, Plastic Drain Valve G O-ring, Bowl Header to Bowl (Only available in M000 Seal Kit: P/N 36768) H O-ring, Draw Bolt to Bowl I Standard Drain Valve Kit, Plastic I Water Sensor Drain Valve Kit, Plastic J Retaining Ring, Small Diameter (Top Cap/Volume Plug) K Hand Primer Module Assembly, Normal low 3690 Hand Primer Module Assembly, Reverse low L Top Cap/Volume Plug (Only available with a Complete M000 System) M O-ring under Top Cap/Volume Plug and Top Load Heater Assembly N Heater Kit, Top Load (2V, 300 Watt) O Heater Kit, Side Load (2V, 200 Watt) (Heater Thread: /2-20, includes adapter to M6x.5) 4045 P Dust Seal 3304 Q Header Assembly, Black coated (Ports Thread Size: /2-4 NPT) Header Assembly, Black coated (Ports Thread Size: 7/8-4) 3302 Header Assembly, M000a (Hose Barb with Water Sensor) R Retaining Ring, Large Diameter () 3308 S Mounting Screws, Water in uel Sensor T lectronic Water in uel Sensor Kit, 2 Volt lectronic Water in uel Sensor Kit, 24 Volt Not Shown M000 Seal Kit, includes: C,,, G, H, I, N, R, V, W V Hand Primer Pump, Outer Seal (Only available in M000 Seal Kit: P/N 36768) Not Shown W Hand Primer Pump, Inner Seal - Not Shown NOT: All lectric uel Heaters have automatic switching. Heater comes ON at ( C) and goes O at ( C). - -
14 Basic uel Manager System Dimensions NOT: Theses are typical dimensions. M 2.3 (54.) Ø.332 (Ø 8.4) Air Vent Plug 3.69 (93.7) Dimension A Removal.55 (3.9) ittings Ø.32 O.D. (Ø 8 O.D.) Dimension B Installed Collection Bowl Assembly Ø 3.63 Ø (92.) Ø 6.0 Ø (52.4) Ø 3.8 Ø (80.8) M0.22 (30.9) Air Vent 3.32 (84.2) ittings Ø.35 O.D. (Ø 8.8 O.D.) 2.25 (57.) Dimension A Removal.35 (8.8) Dimension B Installed Ø3.2 (Ø 79.2).97 (50.0) Ø 3.73 (Ø 94.7) Collection Bowl Assembly M (00.5) 2.50 (63.5) Air Vent 4.2 (04.6) 2.77 (70.4).47 (37.3) lectric Lift Pump 2.57 (65.3) Dimension A Removal.425 (0.8) Ports Dimension B Installed Dimension B Subtract.0 (25.4) or Drain Valve Ø 3.73 (Ø 94.7) Collection Bowl Assembly.97 (50.0) - 2 -
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