CLIMAGUARD Air-to-Air Outdoor Heat Exchangers INSTRUCTION MANUAL. Rev. I 2017 Pentair Equipment Protection P/N
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1 CLIMAGUARD Air-to-Air Outdoor Heat Exchangers TX23, TX33, TX38, TX52 Models INSTRUCTION MANUAL Rev. I 2017 Pentair Equipment Protection P/N
2 TABLE OF CONTENTS Warranty and Return Policy...2 RECEIVING THE HEAT EXCHANGER...3 TESTING THE HEAT EXCHANGER...3 INSTALLATION INSTRUCTIONS...4 PRINCIPLES OF OPERATION...4 MAINTENANCE...4 Air Movers... 4 Ambient Air In/Out Screens... 4 TX23 Series... 5 TX23 Mounting Cutout Dimensions... 5 TX23 DC Model Drawing... 6 TX23 AC Model Drawing... 6 TX33 Series... 7 TX33 Mounting Cutout Dimensions... 7 TX33 DC Model Drawing... 8 TX33 AC Model Drawing... 8 TX38 Series... 9 TX38 Mounting Cutout Dimensions... 9 TX38 DC Model Drawing TX38 AC Model Drawing TX52 Series TX52 Mounting Cutout Dimensions TX52 DC Model Drawing TX52 AC Model Drawing TX23 Components List TX33 Components List TX38 Components List TX52 Components List TX DC Wire Diagram (see label on unit for actual options) TX23 AC Wire Diagram (see label on unit for actual options) TX33, TX38, TX52 AC Wire Diagram (see label on unit for actual options) TROUBLE SHOOTING AC Units...16 Basic Trouble Shooting Check List TROUBLE SHOOTING DC Units...17 Basic Trouble Shooting Check List NOTE: Some of the information in this manual may not apply if a special unit was ordered. If additional drawings for a special unit are necessary, they have been inserted. Contact Pentair Equipment Protection if further information is required. WARRANTY AND RETURN POLICY Visit for Product warranty and return policy Pentair Equipment Protection
3 RECEIVING THE HEAT EXCHANGER Inspect the Heat Exchanger. Check for concealed damage that may have occurred during shipment. Look for dents, scratches, loose assemblies, etc. Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier -- NOT to Pentair Equipment Protection -- within 15 days of delivery. Save the carton and packing material and request an inspection. Then file a claim with the delivering carrier. Pentair Equipment Protection cannot accept responsibility for freight damages; however, we will assist you in any way possible. TESTING THE HEAT EXCHANGER TEST FOR FUNCTIONALITY BEFORE MOUNTING THE HEAT EXCHANGER TO THE ENCLOSURE. Refer to nameplate for proper electrical current requirements, and then connect power cord or wire the unit to a properly grounded power supply using copper conductors only. Power supply wiring should be restrained after field installation to ensure no contact with internal fan. Minimum circuit ampacity should be at least 125% of the amperage shown on the nameplate for the appropriate model. No other equipment should be connected to this circuit to prevent overloading. Operate the heat exchanger for several minutes. No excessive noise or vibration should be evident during this run period. Ambient air mover may not be energized at temperatures low enough to not require cooling. On DC powered units, air movers may not always be running at full speed Pentair Equipment Protection
4 INSTALLATION INSTRUCTIONS 1. Inspect heat exchanger. Verify functionality before mounting the heat exchanger, see TESTING THE HEAT EXCHANGER on page Determine if the unit is to be surface or recess mounted. Using the appropriate cutout dimensions shown in this manual, prepare the enclosure opening for either surface or recess mounting. 3. Using the gasket kit provided, install gaskets to heat exchanger. 4. Mount heat exchanger on enclosure using mounting screws provided. Torque screws to 25 in-lbs (2.82 Nm). 5. Refer to unit nameplate for electrical requirements. Connect the power cord to a properly grounded power supply. Use of an extension cord is not recommended. Electrical circuit should be fused with slow blow or HACR circuit breaker. PRINCIPLES OF OPERATION Operating the heat exchanger below the minimum ambient temperature or above the maximum ambient temperatures indicated on the nameplate voids all warranties. It is recommended that the warranty section of this manual be read in order to familiarize yourself with parameters of restricted operation. MAINTENANCE AIR MOVERS Air mover motors require no maintenance. All bearings are lubricated during manufacturing for the life of the motor. If the ambient air mover should fail, it is not necessary to remove the heat exchanger from the cabinet or enclosure to replace it. The ambient air mover is mounted on a bulkhead and is easily accessible by removing the front cover. Caution! Operation of the heat exchanger in areas containing airborne caustics or chemicals can rapidly deteriorate aluminum cores and air movers. Contact Pentair Equipment Protection for special recommendations. AMBIENT AIR IN/OUT SCREENS In dirty environments, the bug screens on the front cover may need to be cleaned periodically to maintain adequate cooling performance. The front cover should be removed from the heat exchanger and set aside for cleaning with water, air or scrubbed clean with a brush Pentair Equipment Protection
5 Model Voltage Hz TX23 SERIES 25 Watts/ C (14 Watts/ F) Full Load Amps Phase Maximum Temperature ( C/ F) Minimum Temperature ( C/ F) Shipping Weight (lb./kg) TX XXX 24VDC /149-40/-40 30/13.6 TX XXX 48VDC /149-40/-40 30/13.6 TX XXX 115VAC 50/60 TBD 1 65/149-40/-40 30/13.6 TX XXX 230VAC 50/60 TBD 1 65/149-40/-40 30/13.6 XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers. TX23 MOUNTING CUTOUT DIMENSIONS External Mounting Internal Mounting CUTOUT INSTRUCTIONS (As viewed from outside of enclosure) NOTE: Dashed lines represent heat exchanger Pentair Equipment Protection
6 TX23 DC MODEL DRAWING TX23 AC MODEL DRAWING Pentair Equipment Protection
7 Model Voltage Hz TX33 SERIES 50 Watts/ C (28 Watts/ F) Full Load Amps Phase Maximum Temperature ( C/ F) Minimum Temperature ( C/ F) Shipping Weight (lb./kg) TX XXX 24VDC /149-40/-40 45/20.4 TX XXX 48VDC /149-40/-40 45/20.4 TX XXX 115VAC 50/60 TBD 1 65/149-40/-40 45/20.4 TX XXX 230VAC 50/60 TBD 1 65/149-40/-40 45/20.4 XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers. TX33 MOUNTING CUTOUT DIMENSIONS External Mounting Internal Mounting CUTOUT INSTRUCTIONS (As viewed from outside of enclosure) NOTE: Dashed lines represent heat exchanger Pentair Equipment Protection
8 TX33 DC MODEL DRAWING TX33 AC MODEL DRAWING Pentair Equipment Protection
9 Model Voltage Hz TX38 SERIES 100 Watts/ C (56 Watts/ F) Full Load Amps Phase Maximum Temperature ( C/ F) Minimum Temperature ( C/ F) Shipping Weight (lb./kg) TX XXX 24VDC /149-40/-40 66/30 TX XXX 48VDC /149-40/-40 66/30 TX XXX 115VAC 50/60 TBD 1 65/149-40/-40 66/30 TX XXX 230VAC 50/60 TBD 1 65/149-40/-40 66/30 XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers. TX38 MOUNTING CUTOUT DIMENSIONS External Mounting Internal Mounting CUTOUT INSTRUCTIONS (As viewed from outside of enclosure) NOTE: Dashed lines represent heat exchanger Pentair Equipment Protection
10 TX38 DC MODEL DRAWING TX38 AC MODEL DRAWING Pentair Equipment Protection
11 Model Voltage Hz TX52 SERIES 150 Watts/ C (83 Watts/ F) Full Load Amps Phase Maximum Temperature ( C/ F) Minimum Temperature ( C/ F) Shipping Weight (lb./kg) TX XXX 24VDC /149-40/ /45.3 TX XXX 48VDC /149-40/ /45.3 TX XXX 115VAC 50/60 4.3/ /149-40/ /45.3 TX XXX 230VAC 50/60 2.2/ /149-40/ /45.3 XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers. TX52 MOUNTING CUTOUT DIMENSIONS External Mounting Internal Mounting CUTOUT INSTRUCTIONS (As viewed from outside of enclosure) NOTE: Dashed lines represent heat exchanger Pentair Equipment Protection
12 TX52 DC MODEL DRAWING TX52 AC MODEL DRAWING Pentair Equipment Protection
13 TX23 COMPONENTS LIST Part Description Part Number 24VDC 48VDC 115VAC 230VAC Air Movers Controller, Generic (may vary w/options) E117E004 E117E004 NA NA Thermostat NA NA Service Cord / Harness TX33 COMPONENTS LIST Part Description Part Number 24VDC 48VDC 115VAC 230VAC Air Movers Controller, Generic (may vary w/options) E117E004 E117E004 NA NA Thermostat NA NA Capacitors NA NA S Service Cord / Harness N/A N/A TX38 COMPONENTS LIST Part Description Part Number 24VDC 48VDC 115VAC 230VAC Air Movers Controller, Generic (may vary w/options) E117E000 E117E000 NA NA Thermostat NA NA Capacitors NA NA Service Cord / Harness N/A N/A TX52 COMPONENTS LIST Part Description Part Number 24VDC 48VDC 115VAC 230VAC Air Movers Controller, Generic (may vary w/options) E117E002 E117E006 NA NA Thermostat NA NA Capacitors NA NA Service Cord / Harness N/A N/A 2017 Pentair Equipment Protection
14 TX DC WIRE DIAGRAM (SEE LABEL ON UNIT FOR ACTUAL OPTIONS) Pentair Equipment Protection
15 TX23 AC WIRE DIAGRAM (SEE LABEL ON UNIT FOR ACTUAL OPTIONS) TX33, TX38, TX52 AC WIRE DIAGRAM (SEE LABEL ON UNIT FOR ACTUAL OPTIONS) 2017 Pentair Equipment Protection
16 TROUBLE SHOOTING AC UNITS BASIC TROUBLE SHOOTING CHECK LIST 1. Check manufacturer s nameplate located on the unit for correct power supply. 2. Unit blows fuses or breakers. Under sized fuse/breaker or not time delayed Short in system Repair or Replace defective part 3. Turn on power to the unit. The enclosure air mover should come on. Is there airflow? YES, proceed to step 4. NO, possible problem: Open motor winding Stuck air mover motor Obstructed wheels/blades Repair or Replace defective part 4. Check thermostat setting? Adjust thermostat to the lowest setting. This should turn both air movers on. Did both air movers come on when the thermostat was turned down? YES, proceed to step 5. NO, possible problem: Defective thermostat Replace part 5. Are both air movers running? If not, the unit will not cool properly. 6. Check ambient air mover for airflow. Is there airflow? YES, proceed to step 7. NO, possible problem: Defective thermostat Open motor winding Stuck air mover motor Obstructed wheels/blades Repair or Replace defective part 7. To check for a bad thermostat, turn off power to the unit. Remove access cover and place both thermostat wires onto one terminal (replace access cover for safety). This will bypass the switch in the thermostat. Turn on power to the unit and if both air movers come on, the thermostat needs to be replaced. For additional technical information (i.e., amp draw, temperatures), contact Pentair Equipment Protection at Pentair Equipment Protection
17 TROUBLE SHOOTING DC UNITS BASIC TROUBLE SHOOTING CHECK LIST 1. Check manufacturer s nameplate located on the unit for correct power supply. 2. Unit blows fuses or breakers. Under sized fuse/breaker or not time delayed Short in system Repair or Replace defective part 3. Turn on power to the unit. 4. Press the Quick-Test button (located above the LED s on the enclosure side of the unit). The unit will cycle through a series of self-diagnostic tests to verify proper operation of components. Quick-Test Button Composite Alarm LED Hi / Lo Temperature LED Ambient Fan LED Enclosure Fan LED 5. Do all LED s clear to GREEN following the self test? RED indicates a fault. YES, unit is working properly. NO, identify which alarm is activated: Note the Composite Alarm LED will also light if any other alarm activates. Ambient air mover OR Enclosure air mover Open motor winding Stuck air mover motor Obstructed blades Repair or Replace defective part Hi / Lo Temperature If the enclosure temperature is outside the nameplate temperature range, the Hi / Lo Temperature alarm will activate. Composite Alarm Only Controller Temperature Sensor Failure Repair or Replace defective part For additional technical information (i.e., amp draw, temperatures), contact Pentair Equipment Protection at Pentair Equipment Protection
18 NOTES Pentair Equipment Protection
19 NOTES 2017 Pentair Equipment Protection
20 Pentair Equipment Protection 2100 Hoffman Way Minneapolis, MN USA PentairProtect.com 2017 Pentair Equipment Protection Rev. I P/N
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