Operators Manual. Cleveland. Direct Steam Mixer Kettles. Installation, Operation & Service FOR UNITS BUILT AFTER JULY 2010 MODELS: (T) MKDL-60-T (-CC)

Transcription

1 Operators Manual Installation, Operation & Service Direct Steam Mixer Kettles FOR UNITS BUILT AFTER JULY 2010 MODELS: (T) MKDL-40-T (-CC) (T) MKDL-60-T (-CC) (T) MKDL-80-T (-CC)) (T) MKDL-100-T (-CC) (T) MKDL-125-T (-CC) (T) MKDL-150-T (-CC) Cleveland 1333 East 179th St., Cleveland, Ohio, U.S.A Ph: Fx: For a complete Service Manual refer to SE95018 Rev. 6 February 2011

2 For your safety DANGER Keep clear of pressure relief discharge. Keep hands away from moving parts and pinch points. IMPORTANT Inspect unit daily for proper operation. Do not fill kettle above recommended level marked on outside of kettle. CAUTION Surfaces may be extremely hot! Use protective equipment. Wear protective equipment when discharging hot product. Do not lean on or place objects on kettle lip. Stand clear of product discharge path when discharging hot product. SERVICING Shut off power at main fuse disconnect prior to servicing. 0 Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings. Do not attempt to operate this appliance during a power failure. GAS APPLIANCES Keep appliance and area free and clear of combustibles. Unit exhaust contains carbon monoxide. Operate only under a properly functioning hood with adequate makeup air.

3 INSTALLATION GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes. INSPECTION Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim. 1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture. 2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment. 3. Arrange for the carrier's representative to examine the damage. 4. Fill out all carrier claims forms and have the examining carrier sign and date each form. RECOMMENDED FLOOR DRAIN LOCATION WALL 18" CLEARANCE REQUIRED FOR SERVICE A B 6" 12" DRAW-OFF VALVE Recommended Floor Drain Location 12" C A B C (T) MKDL-40-T(-CC) 22 1/8" 51" 31" (T) MKDL-60-T(-CC) 22 1/8" 53" 31" (T) MKDL-80-T(-CC) 22 1/8" 58" 31" (T) MKDL-100-T(-CC) 21 3/4" 61" 31" (T) MKDL-125-T(-CC) 21 3/4" 65" 31" (T) MKDL-150-T(-CC) 21 3/4" 68" 31" CLEARANCE REQUIREMENTS This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit. FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

4 Shim as required to make level with center console (front and back) Jack 4"x4" or larger (front and back) Skid Flanged feet Forklift tongs MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepare unit for lifting as shown in diagram. 3. Lift gently with a forklift or jacks and remove skid. Recommended Installation Procedure 4. Lower gently to ground and remove forklift and blocking. 5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions. LEVELING Note: Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same. B A C C C C C B A C 3. Level consoles individually from front to back (dotted lines C). Adjustments are made by turning flanges on front feet only. 4. Re-check that the back is level (dotted line B) and then the front (dotted line D). Adjust if necessary. 5. Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps 1 through 4. D D Guide Pins NOTE: See Operating Instructions before operating unit. Recommended Leveling Procedure 1. With straight-edge, line the backs of the consoles up with each other (dotted line A). 2. Level and straight-edge backs of consoles (dotted line B). Adjustments are made by turning flanges on back feet only. 6. Make electrical connections (see electrical service connections) and test mixer bridge as follows: A/ Raise mixer bridge. B/ Swing bridge out over center console. C/ Swing bridge to the left as far as possible.

5 D/ Lower bridge. E/ Bridge pins should enter pin hole on kettle perfectly, If not return to step 1 and repeat leveling steps. F/ Raise bridge and swing to far right (for twin mixers only). G/ Repeat steps D and E (for twin mixers only). 7. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole. 8. Connect piping as described in the "PIPING CONNECTION" section. ELECTRICAL SERVICE CONNECTIONS Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No (USA) or the Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer. The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage. Refer to the specification sheet for electrical specifications. 1. Ensure main power is turned off before connecting wires. 2. Remove the screws at the rear of the center console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover. 3. Feed permanent copper wiring 18" through the cut-out in the bottom of the console. Connect wiring in junction box in the bottom of the console. 4. Turn main power back on. 5. Check for correct rotation of electric motor (access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines. 6. Replace the console cover and secure it with screws. COMPRESSED AIR CONNECTION Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly. If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required. The air supplied to the mixer should be clean and dry. No oil should be added to the supply air. We recommend the compressed air system be equipped with a drier, filter, and automatic water dump on the air compressor receiver tank. If the distance between the tank and the unit is less than 100 feet then a minimum line size of 3/4" is required. A distance of 100 to 300 feet requires a minimum 1" line. PIPING CONNECTIONS 1. All plumbing to and from the kettle should be thoroughly cleaned and inspected for dirt and debris before the final connections to the kettle are made. 2. Connect all piping according to identification tags on unit. 3. Piping between boiler and kettle should be sloped and a drip condensate trap installed at lowest point. 4. Insulating steam piping is recommended for safety and higher efficiency. 5. To determine the correct steam supply pipe size: A/ Find the total steam requirement using the first chart. B/ Use the steam requirement total in the second chart to find the correct pipe size.

6 PIPING SCHEMATIC STEAM IN DUMP VALVE TO DRAIN CONDENSATE OUT COOLING WATER IN COOLING WATER OUT HOT WATER COLD WATER GLOBE VALVES PRESSURE REDUCING VAVLE PVR UNIONS STRAINERS STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265 F 40 psi Steam 287 F 80 psi Steam 302 F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr " " " " " " Steam requirements are maximum per hour. If more than one unit is on the same line then add the steam usage for each one to reach a total. STEAM PIPE SIZING Required pipe length in feet/meters Steam Required 200 Ft. 400 Ft. 600 Ft. Lbs./Kg. per hour 60 Meters 125 Meters 185 Meters 100/45 Kg. 3/4" 1" 1 1/4" 200/91 Kg. 1" 1 1/4" 1 1/2" 300/136 Kg. 1" 1 1/4" 1 1/2" 400/182 Kg. 1" 1 1/2" 1 3/4" 500/227 Kg. 1 1/4" 1 1/2" 1 3/4" 700/318 Kg. 1 1/2" 1 3/4" 2" 900/409 Kg. 1 1/2" 1 3/4" 2" NOTES: Pipe size in inches. Less than 50 PSI (3.4 BAR) pressure, increase pipe size by 1/4". 80 to 100 PSI (5.5 to 6.8 BAR), Decrease pipe size by 1/4".

7 QUALITY ASSURANCE CHECKLIST Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions. The following will be performed before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly. Remove all paper. 4. Level Check unit has been leveled and squared correctly. The following will be performed with the unit connected to utilities: 5. Raise Bridge If bridge does not raise then check motor rotation. Bridge should not raise until speed control is turned to minimum and then adjusted back up. 6. Swing Bridge Bridge when fully raised should swing without hitting any object, i.e. control housing, kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly. 7. Tilt Kettle Kettle tilts smoothly both down and back up. If power tilt, check that micro switches are adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear. 8. Lower Bridge Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then set speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly 9. Speed Control - Main agitator arm not rotating when set at minimum but will start to move slowly on Main one. Speed control makes positive contact with micro switch. 10. Speed Control - Set main speed control to five. Adjust secondary control from Secondary minimum to maximum. Look for considerable speed variance. 11. Water Faucets Turn on hot water faucet. Turn off and check for leaks in piping and drips from faucet spout. Repeat above with cold water faucet. 12. Product Discharge Add water to kettle. Check for leaks from valve. Open and close valve a few times Valve and check for leaks again.

8 OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter. GALLONS LITERS When the (continue/reset) switch is turned to "reset" the displayed quantity on the meter should be erased and the count begins at zero. For the following test fill the kettle 3/4 full of water. Have the mixer rotating with the speed control setting at three to five. 14. Heating Manual (Active/Bypass) switch in "Bypass" position. (Heat/Off/Cool) switch in "Heat" position. Open manual steam valve, steam enters kettle and condensate escapes from steam trap. For units equipped with water cooling - 1./ Automatic drain opens and discharges water from jacket, 2./ Automatic drain closes when steam starts exiting, 3./ Condensate drain opens and discharges hot water. Close manual steam valve and you should hear steam entering kettle slow to a stop. 15. Cooling Manual Turn (Heat/Off/Cool) switch to "Off". Open manual steam valve. Turn (Heat/Off/Cool) switch to "Cool". Cooling water enters kettle from large console and exits from side console. 16. Heating Automatic (Heat/Off/Cool) switch in "Off" position. Open manual steam valve. Follow operating instructions on label to set the temperature to 180 F/ 90 C. Turn (Active/Bypass) switch to "Active", you should hear steam entering kettle and condensate should escape steam trap. For units equipped with water cooling - 1./ Automatic drain opens and discharges water from jacket, 2./ Automatic drain closes when steam starts exiting, 3./ Condensate drain opens and discharges hot water. 17. Chart Recorder a) Seal chart recorder on the inside all around to the panel with silicone. b) Seal pipe penetration where cables enters panel from console with silicone all around.

9 OPERATING INSTRUCTIONS Cleveland DIGITAL WATER METER EMERGENCY STOP ITEM # DESCRIPTION FUNCTION 1 MAIN POWER SWITCH Power switch for unit. 2. MIX/LIFT SWITCH Sets hydraulics to mix or lift mode. 3. UP/DOWN SWITCH When unit is in lift mode, mixer bridge can be raised or lowered with this switch. 4. MIXER SPEED CONTROL Controls speed of agitators and mixer bridge lift. 5. EMERGENCY STOP BUTTON Stops hydraulic system (agitators and mixer bridge lift). 6. HEAT/COOL SWITCH Switches left hand kettle from heating to cooling. 7. HEAT/COOL SWITCH Switches right hand kettle from heating to cooling. 8. ACTIVE/BYPASS SWITCH Switch to activate or bypass (manual operation) the controller. 9. TEMPERATURE CONTROLLER Digital temperature control and indicator. 10. WATER METER POWER SWITCH Power switch for water meter. 11. WATER METER START SWITCH Starts water flow to kettle. 12. WATER METER INTERRUPT SWITCH Interrupts flow without resetting water meter. 13. WATER METER CONTROL Display and settings for water meter. 14. TIME/TEMPERATURE CHART RECORDER Documents cooking information. 15. MIXER BRIDGE Encloses agitator motors. 16. MAIN AGITATOR ARM Provides most of the product movement. 17. SECONDARY AGITATOR ARM Provides reverse agitation and product lift in kettle. 18. SECONDARY SPEED CONTROL KNOB Controls speed of secondary agitator arm. 19. FAUCET SPOUT Delivers water to the kettle. 20. HOT WATER VALVE Turns on hot water. 21. COLD WATER VALVE Turns on cold water. 22. STEAM CONTROL VALVE Manually controls the amount of steam entering the kettle. 23. POWER TILT CONTROL SWITCH Used for tilting the kettle up or down. Replaced by hand tilt wheel on manual tilt units. 24 BUTTERFLY VALVE Discharge valve for product in the kettle. 25. DRAIN COCK Used to manually drain condensate from kettle. 26. AIR REGULATOR SWITCH Used to open and close the air valve (optional/not shown).

10 A A B B B MAIN POWER SWITCH MIX/LIFT SWITCH UP/DOWN SWITCH MIXER SPEED CONTROL SWITCH Operating Suggestions Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer. 1. To achieve optimum performance on tilting kettles; Before applying steam to a cold kettle, open the DRAIN COCK to drain condensate from the kettles jacket. Close drain cock when unit is fully drained. 2. Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun. 3. An important part of kettle cleaning is to prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the "Care and Cleaning" instructions for detailed kettle washing procedures. 4. If a mixer bridge is equipped with a temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches in the product for accurate readings. Safety 1. Close PRODUCT DISCHARGE VALVE before filling the kettle. 2. When raising or lowering MIXER BRIDGE, insure FAUCET SPOUT is not in the way of MAIN AGITATOR ARM or damage to spout will result. 3. As a safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix. 4. Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin. General Operation 1. Turn MAIN POWER SWITCH on. 2. Turn STEAM CONTROL VALVE to control heat kettle. Lifting & Lowering Bridge WARNING: Insure FAUCET SPOUT is out of way before raising or lowering bridge. 1. Turn MIX/LIFT SWITCH to lift icon "A". 2. Turn MIXER SPEED CONTROL to "0" and back up to "5". 3. Turn and hold UP/DOWN SWITCH to up arrow to raise or down arrow to lower. Mixing 1. Turn MIX/LIFT SWITCH to mix icon "B". 2. Turn MIXER SPEED CONTROL SWITCH to "0" and slowly adjust to desired speed. 3. Adjust SECONDARY SPEED CONTROL KNOB to desired speed. Tilting Kettle 1. Raise MIXER BRIDGE and swing to side. 2. For manual tilt: Turn HANDWHEEL. 3. For power tilt: Turn POWER TILT CONTROL SWITCH. WARNING: Do not tilt kettle when mixer agitators are in kettle bowl. Product Discharge Valve 1. For butterfly valve: Push handle in and pull upwards to open. 2.. For air valve: Turn AIR REGULATOR SWITCH to open or close. Adding Water Manually 1. Locate FAUCET SPOUT over desired kettle. 2. Turn on HOT or COLD WATER VALVES.

11 CLEANING INSTRUCTIONS CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). WARNINGS CAUTION SURFACES MAY BE EXTREMELY HOT! Do not use detergents or cleansers that are chloride based or contain quaternary salt. CLEANING INSTRUCTIONS 1. Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in the unit. 4. Remove food soil using a nylon brush. 5. Loosen food which is stuck by allowing it to soak at a low temperature setting. 6. Drain unit. 7. Rinse interior thoroughly. 8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows: Chloride Cleaners Do not use a metal bristle brush or scraper. a) Disassemble the draw-off valve first by turning the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body. b) In a sink, wash and rinse the inside of the valve body using a nylon brush. Wire Brush & Steel wool should never be used for cleaning the stainless steel. c) Use a nylon brush to clean tangent draw-off tube. d) Rinse with fresh water. e) Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only. Steel Pads 9. If the unit is equipped with a Butterfly Valve, clean as follows: Unit should never be cleaned with a high pressure spray hose. a) Place valve in open position. b) Wash using a warm water and mild detergent solution. c) Remove food deposits using a nylon brush. High Pressure Spray Hose d) Rinse with fresh water. Do not leave water sitting in unit when not in use. e) Leave valve open when unit is not in use. Stagnant Water

12 10. If the unit is equipped with a Air Valve, clean daily as follows: KETTLE KETTLE OUTLET CLAMP O-RING VALVE TEE 11. Clean the scraper blades as follows: a) Remove retaining ring and slide scraper blades off agitator arm. b) Place parts in a pan of warm water to soak. c) Clean in a sink, using a warm water and mild detergent solution. d) Rinse with fresh water. e) Allow to dry thoroughly on a flat, clean surface. 10. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry. NOTES O-RING CLAMP O-RING For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water. Leave the cover off when the kettle is not in use. CLOSED POSTITION OPEN POSITION AIR HOSE AIR CYLINDER AIR HOSE a) Open product valve. b) Disconnect air hoses. c) Remove air cylinder. d) Remove valve tee. e) Remove all O-rings. f) Clean air cylinder, do not submerge in water. Wipe clean and sanitize. g) Clean and sanitize tee and O-rings. h) Grease and reinstall O-rings. i) Reinstall tee to kettle outlet. j) Reinstall air cylinder to bottom of tee. k) Reconnect air hoses. l) Close valve and check for alignment.

13 STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Supplied courtesy of Nafem. For more information visit their web site at Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust. Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types. With percent chromium, an invisible passive film covers the steel s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts. Enemies of Stainless Steel There are three basic things which can break down stainless steel s passivity layer and allow corrosion to occur. 1. Mechanical abrasion 2. Deposits and water 3. Chlorides Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples. Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed. Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners. So what does all this mean? Don t Despair! Here are a few steps that can help prevent stainless steel rust. 1. Use the proper tools. When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel s passive layer. Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks. 2. Clean with the polish lines. Some stainless steel comes with visible polishing lines or grain. When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad. 3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners. While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting. 4. Treat your water. Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist. 5. Keep your food equipment clean. Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect. 6. Rinse, rinse, rinse. If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel s passivity film. 7. Never use hydrochloric acid (muriatic acid) on stainless steel. 8. Regularly restore/passivate stainless steel. Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap, ammonia, Apply with cloth or sponge detergent, Medallion Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film Ecoshine Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes blood, burnt-on-foods It Oven Aid Grease & oil Any good Apply with sponge or cloth commercial detergent Restoration/Passivation Benefit, Super Sheen Review 1. Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides. 2. Stainless steel rust starts with pits and cracks. 3. Use the proper tools. Do not use steel pads, wire brushes or scrapers to clean stainless steel. 4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners. 5. Soften your water. Use filters and softeners whenever possible. 6. Wipe off cleaning agent(s) and standing water as soon as possible. Prolonged contact causes eventual problems. To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier. Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

14 SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Center for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. HYDRAULIC COMPONENTS (page 1 of 3) Scraper Blades: KETTLE SIZE - GAL. QUANTITY Baffle Arms: KETTLE SIZE - GAL. 40 KE KE KE KE KE KE Cooling Fan: A 13B Fan Fan Cover Fan Guard KE54860 KE KE Buzzer: KE used after April NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required

15 HYDRAULIC COMPONENTS (page 2 of 3) ITEM NO. PART NO. DESCRIPTION QTY. 1. KE51607 Flow Control Valve KE Solenoid Valve, 2 Way, 120 Volt SE50224 Coil Only 120 Volt KE51608 Check Valve KE Solenoid Valve, 3 Way, 120 Volt - used prior to August, KE Solenoid Valve, 3 Way, 120 Volt - used after August, SE50224 Coil Only 120 Volt KE51848 Jack SE50241 Rod Gland Seal Kit SE50242 Piston Seal Kit KE Jack Upper Pin KE51846 Hydraulic Motor, Scraper Arm, 40 gal KE51938 Hydraulic Motor, Scraper Arm, gal. KE53004 Hydraulic Motor, Scraper Arm, gal. 8. FA95006 Woodruff Key KE51845 Hydraulic Motor, Secondary Agitator, gal. - used prior to August KE Hydraulic Motor, Secondary Agitator, gal. - used after August 2009 KE53005 Hydraulic Motor, Secondary Agitator, gal. 10. KE51715 Main Coupling, Scraper Arm KE51716 Secondary Coupling, Agitator Arm KE52114 Coupling Washer, Primary S.S A. FA11286 Socket Head Screw, 1/4 X B. FA11346 Socket Head Screw, 5/16 X KE52115 Coupling Washer, Secondary S. S CT50097 R.T.D. Probe Single KE53962 Blade Stop Ring KE51834 Scraper Blades as required 19. KE Electric Motor, 3 hp., /460V KE Electric Motor, 3 hp., 220/380/440V KE Electric Motor, 3 hp., 575V KE51889 Filter, Tank Breather KE52222 Gear, 3/4" I.D. Pump, - used prior to KE Gear, 3/4" I.D. Pump, - used after KE52223 Gear, 7/8" I.D. Motor KE52224 Nylon Coupling KE52190 Speed Control Knob KE52364 Plunger for Speed Control Knob KE52171 Gasket, Oil Tank KE51844 Hydraulic Pump FI05060 Swivel adapter SE50280 Hydraulic Hose, Per Foot FI05061 Swivel Elbow. 90 Degrees SE50094 Oil Filler KE51874 Pressure Relief Valve, Hydraulic KE52382 Pressure Gauge KE00860 Speed Control Cable Assembly CABLE CONNECTION PARTS KE52050 Cable Connector FA11054 Screw, FA21004 Nut, FA32002 Washer KE51622 Bridge Tilt Pin

16 HYDRAULIC COMPONENTS (page 3 of 3) ITEM NO. PART NO. DESCRIPTION QTY. 35. FA95022 Retaining Ring KE51623 Clevis Bracket SE50353 Clevis Pin c/w Clips KE51624 Knuckle Joint KE50295 Mounting Bracket, Mercury Switch - used prior to August KE Mounting Bracket, Limit Switch - used after to August KE50294 Mercury Switch - used prior to August SK Limit Switch - used after August FA Woodruff Key T40527 Housing, probe, 40 gal T40528 Housing, probe, 60 gal T40529 Housing, probe, 80 gal T40530 Housing, probe, 100 gal T40531 Housing, probe, 125 gal T40532 Housing, probe, 150 gal T Housing, probe, 200 gal T Housing, probe, 250 gal KE51921 Pin, Scraper Arm KE51925 Pin, Secondary Agitator FA19506 Set Screw, Secondary Agitator FA19507 Set Screw, Scraper Arm KE00935 Secondary Agitator, 40 gal. (includes #44) KE00936 Secondary Agitator, 60 gal. (includes #44) KE00937 Secondary Agitator, 80 gal. (includes #44) KE00938 Secondary Agitator, 100 gal. (includes #44) KE00939 Secondary Agitator, 125 gal. (includes #44) KE00940 Secondary Agitator, 150 gal. (includes #44) KE Secondary Agitator, 200 gal. (includes #44) KE Secondary Agitator, 250 gal. (includes #44) KE00947 Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) KE00948 Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) KE00949 Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) KE00950 Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) KE00951 Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) KE00952 Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) KE Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) KE Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) KE Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) KE Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) KE52687 Roller Bearing KE52704 Thrust Washer, Brass RT00505 Hydraulic Hose specify length 52. KE00715 Bridge Swivel Housing Assembly KE Velosity Fuse KE Label, Hand Crush Warning KE Solenoid Valve - used after August

17 MAIN CONSOLE CONTROLS For standard Mixer Kettles ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52190 Knob, Speed Control KE00860 Cable and Bracket, Speed Control (includes items 9-13) KE53193 Emergency Switch KE53377 Push Button Contact Block SK Pilot Light KE Switch Assembly, On/Off/On - Maintained (single kettle) (twin kettle) KE Switch Assembly, On/Off - Maintained KE Switch Assembly, On/Off/On - Momentary KE52180 Micro Switch FA10032 Machine Screw, #4-40 x 5/8" LG FA32002 Tooth Lock Washer # FA20000 Hex Nut, # KE95230-E Label:

18 REMOTE CONTROL ASSEMBLY For units with a Water Meter Cleveland DIGITAL WATER METER ITEM NO. PART NO. DESCRIPTION QTY. 1. KE53479 Digital Temperature Controller and Indicator KE53257 Digital Counter KE51857 Front Cover, Digital Counter KE53258 Panel Mount Socket KE52710 Thermostat KE52835 Bracket for Thermostat KE52936 Fuse KE51139 Holder, Fuse KE54402 Mounting Bracket, Fuse KE01820 Ambient Heater Assembly SK50370 Terminal Block KE54402 Mounting Bracket, Terminal Block KE Momentary Spring Return Switch Assembly KE Switch Assembly, On/Off - Maintained KE Momentary Spring Return Switch Assembly KE52272 Cover KE Relay Label: KE95229 English KE French

19 REMOTE CONTROL ASSEMBLY For units with a Water Meter & Time/Temperature Chart Recorder ITEM NO. PART NO. DESCRIPTION QTY. 1. KE53257 Digital Counter SE50354 Pen Tip, red (pkg. of 5) SE50355 Pen Tip, green (pkg. of 5) SE hr. Chart Paper, 30 F F sheets. SE hr. Chart Paper, 0 C C sheets 4. KE01820 Ambient Heater Assembly SK50370 Terminal Block KE54402 Mounting Bracket, Terminal Block KE Switch Assembly, On/Off - Maintained KE Switch Assembly, On/Off/On - Maintained (single kettle) (twin kettle) KE Switch Assembly, On/Off - Maintained KE Momentary Spring Return Switch Assembly KE Momentary Spring Return Switch Assembly KE Chart Recorder (TCR-DTCI) /Temperature Controller KE Chart Recorder KE53131 Gasket, 24 1/4" KE53132 Gasket, 15 3/4" FA11091 Screw SK Pilot Light Label: KE95438 English KE French 4 5 6

20 ELECTRICAL COMPONENT ASSEMBLY (page 1 of 2) MAIN TERMINAL BLOCK 8 RY1 BRIDGE LIFT RY2 HEAT/ COOL RY3 DUMP RELAY RY5 COOLING WATER IN RY6 HEAT/COOL RH KETTLE RY7 DUMP RELAY RH KETTLE RY8 EXTERNAL WATER PUMP RY9 EXTERNAL WATER PUMP RH KETTLE DIAGRAM ILLUSTRATES CONTROL PANEL WITH ALL OPTIONS, INDIVIDUAL CONTROL PANELS MAY VARY THERMAL OVERLOAD RELAY

21 ELECTRICAL COMPONENT ASSEMBLY (page 2 of 2) ITEM NO. PART NO. DESCRIPTION QTY. 1. KE COMPONENT MOUNTING PLATE KE51982 THERMAL OVERLOAD RELAY KE CONTACTOR SK TERMINAL BLOCKS SK TERMINAL BLOCK END SECTION SK TERMINAL BLOCK END BARRIER KE54761 TERMINAL BLOCK MOUNTING RAIL KE51139 FUSE HOLDER KE FUSE - 3 AMPS KE FUSE HOLDER FA12500 #8-32 X 3/8 BRASS SCREW FA10133 #6-32 X 3/8 SCREW FA10135 #6-32 X 1/2 SCREW KE RELAY FA10239 #8-32 X 3/ FA10245 #8-32 X 1 SCREW FA10362 #10-32 X 3/8 SCREW FA32005 LOCK WASHER # FA32006 LOCK WASHER # KE02274 CAPACITOR BLOCK ASSEMBLY KE52710 THERMOSTAT KE52835 BRACKET FOR THERMOSTAT KE LABEL VOLT OPTION 24. KE TRANSFORMER 250VA KE52055 THERMAL OVERLOAD HEATER KE FUSE KE LABEL VOLT OPTION 24. KE TRANSFORMER KE52055 THERMAL OVERLOAD HEATER KE FUSE KE LABEL VOLT OPTION 24. KE TRANSFORMER 250VA KE52051 THERMAL OVERLOAD HEATER KE FUSE KE LABEL VOLT OPTION 24. KE TRANSFORMER 250VA KE52051 THERMAL OVERLOAD HEATER KE FUSE KE LABEL WATER COOLING OPTION 13. FA10135 SCREWS #6-32 X 1/ KE RELAY WATER COOLING WITH CONTROLLER OPTION 13. FA10135 SCREWS #6-32 X 1/ KE RELAY HEATING / COOLING CONTROL OPTION 13. FA10135 SCREWS #6-32 X 1/ KE RELAY

22 SWITCH CONFIGURATIONS GAS & DIRECT STEAM MODELS SWITCH DISASSEMBLY PROCEDURE MAIN CONSOLE CONTROL SWITCHES For standard Mixer Kettles View of switches from back of control panel. NO NO LEGEND NO (normally open) - part # KE NC (normally closed) - part # KE NO NO NO REMOTE CONSOLE CONTROL SWITCHES For units with a Water Meter View of switches from back of control panel. NO NO NC NO REMOTE CONSOLE CONTROL SWITCHES For units with a Water Meter & Time/Temperature Chart Recorder View of switches from back of control panel. NO NO NC NO NO NO NO

23 BUTTERFLY VALVE ITEM NO. PART NO. DESCRIPTION QTY KE51603 Butterfly Valve, 2" (includes housing) KE52286 Butterfly Valve, 3" (includes housing) FA11224 Bolt, 5/16-18x1" S.S FA21024 Nut, 5/ SE50433 Seat, 2" SE Seat, 3" SE50434 Stem, 2" SE Stem, 3" SE50435 Locking Spider, 2" SE Locking Spider, 3" SE50436 Handle Assembly SE50437 Allen Bolt

24 FLUSH PISTON VALVE AIR VALVE ASSEMBLY FPVA ITEM NO. PART NO. DESCRIPTION QTY. 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET FI SANI CLAMP, KE GASKET, SANI CLAMP, KE02291 COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY INCLUDES PARTS FA BUNA-N O-RING KE55249 REPLACEABLE S.S. PLUNGER HEAD FA BUNA-N O-RING KE /8 NPT S.S. HYDRAULIC CLOSE NIPPLE KE55252 MALE S.S. QUICK DISCONNECT KE55253 AIR OPERATED CYLINDER KE55254 FEMALE S.S. QUICK DISCONNECT FA BUNA-N O-RING KE55256 BODY, DISCHARGE VALVE

25 FLUSH PISTON VALVE - AIR SYSTEM, 10" CONSOLE (page 1 of 2) N1 N2 ITEM NO. PART NO. DESCRIPTION QTY. I KE QUICK CONNECT I 2 KE SLIDE VALVE FA30512 SPACER WASHER FA32500 TOOTH LOCK WASHER 7/8 DIA, KE52697 NUT 1/2 NIPS BRASS ~~ 6 KE AIR FITTING I 7 KE TEE 1/2 NPT (FIP x FIP x FIP) I 8 FI00351 BUSHING 1/2 MIP x 1/4 FIP FI05318 HOSE BARB 90' ELBOW FA30090 WASHER 15/16 IDxl 3/4 ODxl/8 THK KE02369 FILTER-REGULATOR ASSEMBLY FI GEAR CLAMP FA21002 #6-32 HEX NUT SS

26 FLUSH PISTON VALVE - AIR SYSTEM, 10" CONSOLE (page 2 of 2) ITEM NO. PART NO. DESCRIPTION QTY. 16 KE PNEUMATIC HOSE (1/4 I.D.xl2 1/2 LG.) KE PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) FA32004 TOOTH LOCK WASHER, #6 ZINC PLATED SEE FOLLOWING PAGE: FLUSH PISTON - AIR SOLENOID VALVE (Used after to 2003) 20 KE GROMMET KE SWITCH ON/OFF/ON (MAINT/MAINT/MOM) KE LABEL, PRODUCT DISCHARGE VALVE KE55232 WIRING DIAGRAM FOR AIR VALVE (NOT SHOWN) FI00266 COUPLING, 1/2 NPT POWER TILT OPTION 30 KE02185 COMPONENT PLATE FA21007 #10-32 HEX NUT SS FA TOOTH LOCK WASHER, #10 ZINC PLATED NIPPLES for 40 gallon N1 N0440B NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS N2 N0440B10 5 NIPPLE, 1/2 NPT x 10 1/2LG. BRASS for 60 gallon N1 N0440B NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS N2 N0440B8 875 NIPPLE, 1/2 NPT x 8 7/8 LG. BRASS for 80 gallon N1 N0440B NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS N2 N0440B8 5 NIPPLE, 1/2 NPT x 8 1/2 LG. BRASS for 100 gallon N1 N0440B10 5 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS N2 N0440B6 875 NIPPLE, 1/2 NPT x 6 7/8 LG. BRASS for 125 gallon N1 N0440B NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS N2 N0440B7 625 NIPPLE, 1/2 NPT x 7 5/8 LG. BRASS for150 gallon N1 N0440B10 5 NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS N2 N0440B4 NIPPLE, 1/2 NPT x 4 LG.BRASS for 200 gallon N1 N0440B NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS N2 N0440B6 NIPPLE, 1/2 NPT x 6 LG. BRASS for 250 gallon N1 N0440B NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS N2 N0440B4 NIPPLE, 1/2 NPT x 4 LG. BRASS