Atlas Copco Refrigerant Compressed Air Dryers

Transcription

1 Atlas Copco Refrigerant Compressed Air Dryers FD l/s / cfm

2 Total capability, total responsibility Right at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance. Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind First in Choice. That is why Atlas Copco s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business. We are committed to your superior productivity through interaction and innovation.

3 FD, the industry benchmark for refrigerant dryers Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product. Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco s FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product. Integrated filters* DRY AIR AT ANY TIME Saver Cycle Control & VSD* Suitable for extreme conditions Flow Switch* Low pressure drop Elektronikon * Smart alarm* * Optional according to model. Low power consumption SPACE-SAVING, EASY INSTALLATION ADVANCED CONTROL & MONITORING SOLUTIONS Remote monitoring* SUPREME ENERGY EFFICIENCY Reduce energy costs, at any capacity! FD: The Smart Choice!

4 Constant dry air Removing moisture from compressed air in the harshest conditions, Atlas Copco s FD refrigerant dryers eliminate system failures, production downtime and costly repair and service works. HIGH EFFICIENCY HEAT EXCHANGER The FD assures dry air, even at high ambient temperatures. POWERFUL & RELIABLE low velocity water separator on all models EFFICIENT WATER SEPARATION via the no-loss condensate drain. UNIQUE & EFFECTIVE HEAT EXCHANGER TECHNOLOGY for maximum heat transfer efficiency. of the dryer and eliminating condensation on outlet piping AIR INLET AIR-TO-REFRIGERANT COUNTER FLOW HEAT EXCHANGER AIR-TO-AIR COUNTER FLOW HEAT EXCHANGER AIR OUTLET REFRIGERANT INLET LOW VELOCITY WATER SEPARATOR NO-LOSS CONDENSATE DRAIN REFRIGERANT OUTLET 3 Atlas Copco s advanced FD dryers guarantee high efficiency thanks to their air-to-air counter flow heat exchanger. Cross flow Temperature gradient Counter flow

5 Thanks to their pioneering technology, FD dryers ensure the lowest pressure drop and lowest energy consumption for the highest possible efficiency saving you time and money throughout the production process. PROVEN PEACE OF MIND Building on Atlas Copco s know-how and years of experience with regard to compressed air solutions, the FD refrigerant dryer range is tested using the most stringent methods in the industry. design reviews. As a result of to the synergy with the compressor production facility, Atlas Copco is able to test the entire dryer To further reduce any type of contamination within your process and protect your equipment, Atlas Copco presents a complete range of compressed air filters when needed. A total quality air solution for every application. BUILT FOR ENDURANCE

6 Supreme energy and cost savings Keeping a firm grip on costs is one of your main concerns. Atlas Copco s refrigerant dryers ensure important energy savings all day, every day, year in, year out. Taking technology to a whole new level, the FD dryers achieve maximum cost savings, allowing you to conduct a truly efficient energy reduction strategy. Saver Cycle Control & VSD (option) Low pressure drop Energy-efficient heat exchanger No-loss condensate drain Maximum energy savings, at any capacity! EXTRA SAVINGS AT PARTIAL LOAD THROUGH VSD OR SAVER CYCLE CONTROL! Low pressure drop reducing energy consumption of the air compressor. Flow Switch New heat exchanger technology for supreme energy savings. no-loss condensate drain. Saver Cycle Control based on dryer load and relative humidity VSD

7 Traditional dryer Atlas Copco FD LOW PRESSURE DROP for optional integrated filters. to increased energy savings! The FD s low pressure drop ( p) reduces the load on the compressor and allows you to save considerable amounts of energy. SAVER CYCLE CONTROL energy savings. Reduced power consumption in case of partial load. below 50% even when cycling. Atlas Copco s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS WITH VARIABLE SPEED DRIVE dryers exactly match the energy input to the need defined by the water load to the dryer. When the water load decreases, so will the speed of the compressor will be wasted, which results typically in savings of more than 50% when compared to conventional dryers. kw 10 Power Consumption Conventional dryer FD 750 VSD Flow 750 l/s 1589 cfm 2700 m 3 /h

8 Exceptional convenience ambient temperatures, Atlas Copco s FD refrigerant dryers offer you the exact air treatment you are looking for. With their small footprint, integrated state-of-the-art design and complete monitoring capabilities, the FD dryers provide exceptional benefits and answer even the most stringent requirements. SAVE SPACE AND INSTALLATION COSTS Delivered ready for use, FD refrigerant dryers facilitate installation and minimize production downtime. As their compact, integrated design eliminates the need for extras, installation costs are reduced to an absolute minimum. Save floor space and installation expenses through the FD s completely integrated design and small footprint! ADVANCED CONTROL & MONITORING Connect package, Atlas Copco provides you with the tools to increase efficiency and obtain the highest return on investment. For additional information on Atlas Copco s monitoring packages, please consult the specific solution literature.

9 Features & options FD 5-95 FD FD FD 600 FD FD VSD CONTROL Optional SAVER CYCLE CONTROL FLOW SWITCH DIGITAL PRESSURE DEWPOINT READOUT SMART PRESSURE DEWPOINT ALARM PRESSURE DEWPOINT ALARM ELEKTRONIKON CONTROL - VOLTAGE FREE CONTACTS FOR REMOTE ALARM SIGNAL AUTOMATIC HOT GAS BYPASS VALVE ELECTRONIC HOT GAS BYPASS VALVE - - AUTOMATIC EXPANSION VALVE - COUNTER FLOW AIR-TO-AIR HEAT EXCHANGER COUNTER FLOW AIR-TO-REFRIGERANT HEAT EXCHANGER CONTROL PANEL PROTECTION TO IP CONTROL PANEL PROTECTION TO IP54 Optional Optional Optional INTEGRATED ELECTRONIC NO LOSS DRAIN ANCHOR PADS Optional Optional Optional Optional Optional Optional HIGH EFFICIENCY COALESCING FILTERS Optional Optional Optional GENERAL PURPOSE COALESCING FILTERS INTEGRATED OSD OIL/WATER CONDENSATE SEPARATOR Optional Optional Optional Optional Optional (1) Standard in the USA (2) Integrated filter (3) Spin on filter Integrated filters OSD oil-water separator Elektronikon

10 5FDIOJDBM TQFDJmDBUJPOT )[ WFSTJPOT FD MODEL NUMBER Maximum inlet conditions Air flow at outlet with a PDP of 3 C/36 F (ambient/inlet) AIR-COOLED VERSIONS FD 5 FD 10 FD 15 '% '% '% '% FD 50 '% '% '% '% FD 150 '% '% '% '% '% $ $ '% '% '% $ $ '% '% FD 510 $ $ FD 510 FD 510 '% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% WATER-COOLED VERSIONS '% '% FD 510 '% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% '4 '% 74% '% 74% '% 74% Pressure Drop Power Consumption Maximum Working Pressure l/s cfm bar psi kw hp bar(g) psi(g) Compressed air connections Dimensions Length mm inches Width mm inches Height mm inches R¾ R¾ R¾ R¾ R¾ R¾ R1 R1 R1 R1 R1 R1½ R1½ R1½ 3 ½ 3 ½ 3 ½ %*/ %*/ %*/ %*/ %*/ %*/ %*/ (1) Saver S C l Cycle. (2) 20 bar(g) / 290 psi(g) variant available. Reference conditions (if not mentioned otherwise) 50 Hz: t "NCJFOU UFNQFSBUVSF $ ' t *OMFU DPNQSFTTFE BJS UFNQFSBUVSF $ ' t *OMFU QSFTTVSF QTJH CBS F Maximum conditions* t "NCJFOU UFNQFSBUVSF $ ' t *OMFU DPNQSFTTFE BJS UFNQFSBUVSF $ ' t *OMFU DPNQSFTTFE BJS UFNQFSBUVSF ' ' '% W H 'PS DPOEJUJPOT PUIFS UIBO SFGFSFODF DPOEJUJPOT QMFBTF DPOTVMU "UMBT $PQDP L - -FOHUI 8 8JEUI ) )FJHIU

11 FD MODEL NUMBER Maximum inlet conditions (ambient/inlet) Air flow at Maximum Pressure Power outlet with a Working Compressed Dimensions Drop Consumption PDP of 3 C/36 F Pressure air Length Width Height connections l/s cfm bar psi kw hp bar(g) psi(g) mm inches mm inches mm inches AIR-COOLED VERSIONS FD ¾ 515 FD ¾ 515 FD ¾ ¾ ¾ ¾ FD ½ FD ½ ½ ½ ½ ½ FD FD FD WATER-COOLED VERSIONS FD (1) Saver Cycle. (2) 20 bar(g) / 290 psi(g) variant available. W Reference conditions (if not mentioned otherwise) 60 Hz: Refrigerant types: L H

12 Atlas Copco has a focus on exceeding customer needs with a culture built on ongoing interaction, long-term relationships, and a commitment to understanding each customer s process and objectives. As a result, every compressed air solution we create helps a cus- To better serve our customers, we have operations where our customers do business. Our Eastern, Central, Southern and Western regions each have their own direct Atlas Copco sales and service team, plus we have a nationwide network of Atlas Copco customer centers and authorized contracted independent distributors. We have four manufacturing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art Hill, South Carolina. Satisfying customer needs with ground-breaking integrated compressed air technology, quality air accessories and 24/7 service support enhanced with remote monitoring tools positions Atlas Copco as a leading global compressor manufacturer. Our unwavering commitment is to be First in Mind First in Choice for all your compressed air requirements. We are committed to your superior productivity through interaction and innovation. Central Region Eastern Region Western Region Atlas Copco Compressors Corporate Headquarters Southern Region SPONSOR FAB 11/09 2M Danger: Compressed air should never be supplied as breathing air unless air liability related to the purchaser s/user s breathing system Atlas Copco Compressors LLC. All rights reserved. Atlas Copco is a registered trademark of Atlas Copoc AB The information contained herein is general in nature and is not intended for