B 150p to B 500p. Independent domestic hot water tanks. Installation instructions. Instructions for use. Technical instructions.
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1 B 150p to B 500p Independent domestic hot water tanks English 25/04/06 Installation instructions Instructions for use Technical instructions
2 Contents Introduction Compliance Important recommendations Description Main dimensions Technical characteristics Package list Installation Levelling Connecting the tank to the domestic water circuit (secondary circuit) Maintenance and periodic checks Magnesium anode Valve or safety unit Descaling Cladding Commissionning Maintenance form Spare parts Symbols used Caution danger Risk of injury and damage to equipment. Attention must be paid to the warnings on safety of persons and equipment. Specific information Information must be kept in mind to maintain comfort. Reference Refer to another manual or other pages in this instruction manual. 2 B 150p...B 500p 25/04/ M
3 Introduction DHW calorifiers B 150p...B 500p can be connected to central heating boilers used for heating domestic hot water. B 150p...B 500p domestic hot water calorifiers are ivory and anthracite grey in colour and B 150p B...B 300p B domestic hot water calorifiers are white and anthracite grey. For a proper operating of the boiler, follow carefully the instructions. 1 Compliance Compliance of design and manufacture This product complies with the requirements of European Directive 97 / 23 / EC, Article 3, Paragraph 3, on pressure equipment. Electrical compliance / Marking This product complies to the requirements to the European Directives and following standards: 73/23/EEC Low Voltage Directive Reference Standard : EN /336/EEC Electromagnetic Compatibility Directive Reference Standards : EN / EN / EN Important recommendations Positioning the appliance: - in a frost-free room - on a base to facilitate cleaning the room - as close as possible to draw-off points in order to minimise energy losses through the pipes Insulating the pipes. Heating water and domestic water must not come into contact with each other. Domestic water must not circulate via the exchanger. Service the appliance regularly to ensure that it operates correctly. Any operation on the installation must be performed by a qualified technician respecting professional regulations and in accordance with this document. Keep this document close to the place where the tank is installed. No modifications must be made to the domestic hot water tank if the guarantee is to remain valid. Description The high quality steel tank is lined with food standard quality vitrified enamel, which protects it from corrosion and preserves all the qualities of the domestic water. The tank is protected against corrosion by a magnesium anode which should be checked every 2 years and replaced if need be. The tanks with the greatest capacity (B 300p - B 400p - B 500p) are fitted with 2 protection anodes. The thermal exchanger welded into the tank is made of smooth piping, the inside of which, which is in contact with the domestic water, is enamelled. The calorifier is efficiently insulated with CFC-free polyurethane foam, which reduces thermal loss to a minimum. DHW calorifiers are fitted in the factory with a thermometer. The insulating material can be easily detached from the tank. A polyethylene film prevents the foam sticking to the tank. This measure facilitates the recycling of materials. The outside casing is made of painted steel sheeting. 25/04/ M B 150p...B 500p 3
4 1 Main dimensions B 150p to B 300p B 400p B 500p 1 Domestic hot water outlet 2 Exchanger inlet 3 Sensor tube 4 Circulation 5 Domestic cold water inlet 6 Echanger outlet 7 Drain opening R Thread B 150p B 200p B 300p B 150p B B 200p B B 300p B B 400p B 500p A B C D Approximate dimensions. 4 B 150p...B 500p 25/04/ M
5 2 Technical characteristics 3 Package list B 150p B 150p B B 200p B 200p B B 300p B 300p B Primary circuit (heating water) Maximum operating temperature C Maximum operating pressure bar Maximum operating pressure in accordance with W/TPW (1) bar Coil water capacity l Coil exchange surface m Secondary circuit (domestic water) Maximum operating pressure bar Maximum operating pressure in accordance with W/TPW (1) bar Water capacity l Performance Primary temperature at 90 C Power exchanged (2) kw Continuous flow (2) l/h Primary temperature at 80 C Power exchanged (2) kw Continuous flow (2) l/h Flow in 10 minutes (3) l/10 mm Primary temperature at 70 C Power exchanged (2) kw Continuous flow (2) l/h Maintenance consumption ( T = 45 K) kwh/24h Cr coefficient (4) Wh/d/ C/l Weigh kg (1) Swiss Directives (2) Domestic cold water inlet: 10 C - Domestic hot water outlet: 45 C - Primary flow rate: 3 m 3 /h (3) Domestic cold water inlet: 10 C - Domestic hot water outlet: 40 C - Domestic hot water storage: 60 C - Primary flow rate: 3 m 3 /h (4) Thermal regulations (France) Description B 150p B 150p B B 200p B 200p B B 300p B 300p B Tank Ivory EC1 EC2 EC3 EC4 EC5 White EC 41 EC 42 EC Options: Titane anode AM7 AM7 AM 7 AM 7 AM 7 Load pump control thermostat BL6 BL6 BL 6 BL 6 BL 6 Electrical resistances 2.2 kw V EC 6 EC kw - 3x400 V~ EC 7 EC kw V - - EC 8 EC 8 EC kw - 3x400 V~ - - EC 9 EC 9 EC kw - 3x400 V~ - - EC 10 EC 10 EC 10 6 kw - 3x400 V~ - - EC 11 EC 11 EC 11 B 400p B 400p B 500p B 500p 25/04/ M B 150p...B 500p 5
6 Installation B tanks, designed to be connected to a boiler, are a perfect match with the aesthetics of DE DIETRICH boilers. For the hydraulic connection of 150 l to 300 l tanks and the boiler (right or left), we offer optional hydraulic connection kits. For connection using these kits, refer to the instructions delivered with them. 1 Levelling Leveling is done using the adjustable feet located on the base of the calorifier : - 3 adjustable feet in the case of B 150p...B 300p calorifiers B 150p - B 400p calorifier - 4 adjustable feet in the case of B 400p - B 500p calorifiers To make the adjustment, take the load off the foot to be adjusted using a lever. 19 (1)Range of adjustment: approx. 30 mm 6 B 150p...B 500p 25/04/ M
7 B 500p calorifier Fit the height converters: A B C Correct the level using a box spanner If bottom drainage is not being used, block the opening with a seal and a plug If bottom drainage is being used, connect a drainage valve 25/04/ M B 150p...B 500p 7
8 2 Connecting the tank to the domestic water circuit (secondary circuit) When making the connections, it is imperative that the standards and corresponding local directives are respected. These domestic hot water tanks can operate at a maximum operating pressure of 10 bars. As a general rule, the tanks operate at 7 bars. 2.1 Specific precautions Before making the connection, rinse the domestic water inlet pipes to prevent the introduction of metal or other particles into the DHW tank. 2.2 Provision for Switzerland Make the connections according to the instructions of the Société Suisse de l'industrie du Gaz et des Eaux. Comply with local instructions from water distribution plants. 2.3 Safety valve In compliance with the safety rules, fit a sealed safety valve to the tank's domestic cold water inlet. Calibration of the safety valve : 10 bar. For France, we recommend hydraulic safety units fitted with a membrane with the NF marking. - Integrate the safety valve in the cold water circuit. - Install the safety valve close to the calorifier in a place which is easy to access. Dimensions The safety unit and its connection to the DHW tank must be of at least the same diameter as the cold water supply pipe in the tank's domestic circuit. No isolating devices should be located between the safety valve or unit and the tank. The safety unit outlet pipe must have a uniform and sufficient gradient and its diameter must be at least equal to that of the outlet opening in the safety unit (to prevent the flow of water being hindered if the pressure is too high). 2.4 Isolation valves Hydraulically isolate the primary and secondary circuits using stop valves to facilitate maintenance operations on the calorifier. The valves make it possible to carry out maintenance on the tank and its components without draining the entire installation. These valves are also used to isolate the calorifier when conducting a pressurised check on the leak tightness of the installation if the test pressure for the calorifier is greater than the admissible operating pressure. The outlet pipe in the valve or safety unit must not be blocked. France The level of the safety unit must be lower than that of the cold water inlet to enable draining. Otherwise, fit a drainage pipe to the lowest point of the tank. Germany Define the dimensions of the safety valve in accordance with the DIN 1988 standard : Capacity litres Dimension of the valve Min. dimension of the inlet connection Heating output kw max < 200 R or Rp 1/ R or Rp 3/4 150 Fit the safety valve above the calorifier to obviate having to drain the tank during servicing Install the drainage valve at the lowest point on the calorifier. If the mains pipes are made of copper, fit a sleeve made of steel, cast iron or any other insulating material between the tank's hot water outlet and the pipes to prevent corrosion to the connection 2.5 Connecting the domestic cold water Make the connection to the cold water supply in accordance with the following diagram. Install a water drain in the boiler room and a "funnel-siphon" for the safety unit. The components used for the connection to the cold water supply must comply with the prevailing standards and regulations in the country concerned. Fit a non-return valve to the domestic cold water circuit. 8 B 150p...B 500p 25/04/ M
9 2.6 Pressure reducer If the supply pressure exceeds 80% of the valve or safety unit setting (e.g. 5.5 bars for a safety unit set at 7 bars), a pressure reducer must be installed upstream of the DHW tank. Install the pressure reducer downstream of the water meter in such a way as to ensure the same pressure in all of the pipes in the installation. 2.7 Bleed circuit During the heating process, water can flow through the bleed circuit to guarantee the safety of the installation. Do not block! 2.8 Domestic hot water circulation loop To guarantee the availability of hot water as soon as the taps are turned on, a circulation loop between the draw-off points and the recirculation pipes in the DHW tank can be installed. A non-return valve must be included in this loop. 2.9 Measures to take to prevent hot water blow back Fit a non-return valve to the domestic cold water circuit. If using a closed calorifier, the non-return valve must be easily accessible. 25/04/ M B 150p...B 500p 9
10 B calorifier with a GTU boiler When the calorifier is fitted with an electrical kit for reheating water for domestic uses, fit a 3 bar safety valve to the primary circuit. Place this valve between the exchanger and the calorifier's isolation valves. Calorifier fitted with an electrical kit for reheating water for domestic uses 1. Heating outlet 2. Heating return 3. 3-bar safety valve 4. Pressure gauge 7. Automatic bleed valve 9. Isolation valve 16. Expansion chamber 17. Drain cock 18. Filling the heating circuit 24. DHW tank heat exchanger primary inlet 25. DHW tank heat exchanger primary outlet 26. Dhw pump 27. Non-return valve 28. Domestic cold water inlet 29. Pressure reducer - If the supply pressure exceeds 80% of the valve or safety unit setting (e.g. 5.5 bars for a safety unit set at 7 bars), a pressure reducer must be installed upstream of the DHW tank 32. D.H.W. loop back pump 53. Type EA protection unit (stop valve + nonreturn valve) 54. End of the discharge pipe free and visible 2 to 4 cm above the flow funnel 55. Domestic hot water diaphragm safety valve sealed and calibrated at 7bar 56. Circulation 57. Domestic hot water outlet 81. Electric heating resistance 10 B 150p...B 500p 25/04/ M
11 Commissionning 1. If need be, flush the domestic circuit and fill the tank through the cold water inlet tube. 2. Carefully degas the DHW tank and the distribution network in order to eliminate noises and hammering caused by trapped air moving in the pipes during draw-off. To do so: - Completely fill the DHW tank via the cold water inlet pipe, leaving the hot water valve open. Only reclose this valve when the flow is regular and there are no noises or hammering in the pipes. - Then successively degas all the hot water pipes by opening the corresponding valves. These operations also make it possible to rinse and clean the hot water pipes located at the DHW tank outlet. 3. Degas the primary (heating) circuit at the highest point with a suitable bleed valve designed for that purpose (not supplied with the hot water tank). 4. Check the safety devices (particularly the valve or safety unit), referring to the instructions provided with these components. During the heating process, a certain amount of water may flow through the valve or safety unit; this is caused by water expansion. This phenomenon is completely normal and must in no event be hindered. Maintenance and periodic checks 1 Magnesium anode The magnesium anodes must be checked at least every 2, years. After the first check, determine the frequency of future checks on the basis of anode wear. The anodes can be checked by two methods: Inspection the anode must be replaced if its diameter is less than 15 mm (original diameter = 33 mm). 2 Valve or safety unit The valve or safety unit must be operated at least once a month in order to ensure that it is operating correctly and to be forewarned of any overpressure which would damage the DHW tank. Function test - disconnect the earth wire from the anode. - measure the strength of the current between the tank and the anode. if the current is less than 0.1 ma, the anode must be replaced. If the anodes must be replaced, proceed as described below. Failure to comply with this maintenance rule may cause deterioration of the DHW tank and the cancellation of the guarantee. 3 Descaling In hard water regions, it is advisable to ask the fitter to descale the DHW tank exchanger once a year in order to maintain its level of performance. 4 Cladding The cladding of the DHW tank can be cleaned with soapy water. 25/04/ M B 150p...B 500p 11
12 Procedures to follow for descaling, or checking or replacing the magnesium anodes 1. Cut off the cold water supply and drain the DHW tank. To drain though the safety unit, turn the unit to drain and turn on a hot water tap (or a bleed valve) to allow air to enter. 2. Remove the front panel. 3. Pull out the DHW sensor. 4. Remove the inspection trap (13 mm spanner). 5. Check the anode and replace it if necessary. 6. Remove limescale deposits in the form of sludge or strips in the bottom of the tank. On the other hand, do not touch limescale adhering to the walls of the tank as it provides effective protection against corrosion and improves the insulation of the DHW tank. 7. Descale the exchanger in order to maintain its performance levels. 8. Fit the unit together. Replace the seal and position it in the inspection opening, taking care to fit the lug pointing to the outside of the DHW calorifer. The flange mounting bolts must not be excessively tight: - B 150p, B 200p: 6 Nm +1/-0 - B 300p, B 400p, B 500p: 15 Nm Use a dynamometric spanner. Approximately 6 Nm is obtained by manipulating the box spanner with the small lever and 15 Nm by manipulating it with the large lever. 9. After reassembly, check the watertightness of the lateral flange. 10. Switch on. B 150p - B 200p B 300p - B 400p - B 500p 12 B 150p...B 500p 25/04/ M
13 Maintenance form No. Date Checks made Comments By Signature /04/ M B 150p...B 500p 13
14 Spare parts B 150p...B 500p To order a spare part, quote the reference number next to the part required. 25/04/06 - GB M B 150p - B 200p B 300p - B 400p - B 500p Titane anode (optional) DE DIETRICH THERMIQUE S.A.S. - Spare parts centre 4, rue d Oberbronn - F REICHSHOFFEN - Tél. : (+33) Fax : (+33) cpr dedietrichthermique.com
15 2.2 / 3.3 kw electrical resistances for B 150p - B 200p (optional) HAUT / OBEN / 3.5 / 4.5 / 6.0 kw electrical resistances for B 300p...B 500p (optional) HAUT / OBEN N032C 25/04/ M B 150p...B 500p 15
16 Rep Reference Description B 150p Top cover Complete top mounting Lip seal Ø 112, thickness 7 + retaining ring Anthracite grey thermometer (for calorifier without thimble tube) AFRISO thermometer (for calorifier with thimble tube) Contact spring for pocket (for calorifier with thimble tube) Adjustable foot M10x Side cover Ø 82 with anode + seal Lip seal outside Ø Complete Anode Nylon brace Seal ø 35 x 8.5 x Complete side cover B 200p Top cover Complete top mounting Lip seal Ø 112, thickness 7 + retaining ring Anthracite grey thermometer (for calorifier without thimble tube) AFRISO thermometer (for calorifier with thimble tube) Contact spring for pocket (for calorifier with thimble tube) Adjustable foot M10x Side cover Ø 82 with anode + seal Lip seal outside Ø Complete Anode Nylon brace Seal ø 35 x 8.5 x Complete side cover B 300p Top cover Complete buffer tank Lip seal Ø 112, thickness 7 + retaining ring Anthracite grey thermometer (for calorifier without thimble tube) AFRISO thermometer (for calorifier with thimble tube) Contact spring for pocket (for calorifier with thimble tube) Adjustable foot M10x Nylon brace Seal ø 25 x 8.5 x Complete side cover Side cover Ø 170 with anode + seal - after 01/ Complete lateral cover before 01/ Complete Anode Flat seal Ø after 01/ Flat seal Ø before 01/2000 B 400p Top cover Cover Ø 112 with seal + screws Lip seal Ø 112, thickness 7 + retaining ring Anthracite grey thermometer (for calorifier without thimble tube) AFRISO thermometer (for calorifier with thimble tube) Contact spring for pocket (for calorifier with thimble tube) Adjustable foot M10x35 after 01/ Adjustable foot M12x Nylon brace Seal ø 35 x 8.5 x 2 Rep Reference Description Complete side cover Complete lateral cover after 01/ Complete lateral cover before 01/ Complete anode Ø 33 length Flat seal Ø 170x117x3 after 01/ Flat seal Ø 170x117x3 before 01/2000 B 500p Top cover Cover Ø 112 with seal + screws Lip seal Ø 112, thickness 7 + retaining ring Anthracite grey thermometer (for calorifier without thimble tube) AFRISO thermometer (for calorifier with thimble tube) Contact spring for pocket (for calorifier with thimble tube) Adjustable foot M10x35 after 04/ Adjustable foot M12x50 before 04/ Nylon brace Seal ø 25 x 8.5 x Complete side cover Side cover Ø 170 with anode + seal - after 01/ Complete lateral cover - before 01/ Complete anode Ø 33 length Flat seal Ø 170x11x3-D Flat seal Ø 170x11x3-D Package, 4 height adjusters Plug G Green seal 25x21x2 Titane anode (optional) Titane anode Cable 3.5 m Transformer ELECTRICAL RESISTANCES (optional) 2.2 kw heating element - Package EC Seal ø 82 mm-h Heating element 2200 W Magnesium anode Resistance cables Complete dielectric spacer Clamping flange Earth wire Earth wire Earthing Complete side cover ø 170/ Cotherm thermostat Adaptor Thermostat cap Black settings button 3.3 kw heating element - Package EC Seal ø 82 mm-h Heating element 3300 W/230 V Magnesium anode Resistance cables Complete dielectric spacer Clamping flange Earth wire Earth wire Earthing Complete side cover ø 170/ Cotherm thermostat Adaptor Thermostat cap 16 B 150p...B 500p 25/04/ M
17 Rep Reference Description Black settings button 2.4 kw heating element - Package EC Flat seal Ø 17 mm before 01/ Flat seal Ø 170x117x3 after 01/ Heating element 2400 W/230 V Complete Anode Resistance cables Complete dielectric spacer Clamping flange Holes, diameter Clamping flange Holes, diameter Earth wire Earth wire Earthing Complete side cover ø 170/ Cotherm thermostat Adaptor Thermostat cap Black settings button 3.5 kw heating element - Package EC Flat seal Ø 170 mm before 01/ Flat seal Ø 170 mm after 01/ Heating element 3500 W/400 V Complete Anode Resistance cables Complete dielectric spacer Clamping flange Holes, diameter ; Clamping flange Holes, diameter Earth wire Earth wire Earthing Complete side cover ø 170/ Cotherm thermostat Adaptor Thermostat cap Black settings button 4.5 kw heating element - Package EC Flat seal Ø 170 mm before 01/ Flat seal Ø 170 mm after 01/ Heating element 4500 W/230 V Complete Anode Resistance cables Complete dielectric spacer Clamping flange Holes, diameter Clamping flange Holes, diameter Earth wire Earth wire Earthing Capot latéral complet Cotherm thermostat Adaptor Thermostat cap Black settings buttonblack settings button 6.0 kw heating element - Package EC Flat seal Ø 170 mm before 01/ Flat seal Ø 170 mm after 01/ Heating element 6000 W/400 V Rep Reference Description Complete Anode Resistance cables Complete dielectric spacer Clamping flange Holes, diameter Clamping flange Holes, diameter Earth wire Earth wire Earthing Complete side cover ø 170/ Cotherm thermostat Adaptor Thermostat cap Black settings button 25/04/ M B 150p...B 500p 17
18 Warranty You have just purchased a DE DIETRICH appliance and we thank you for the trust you have placed in our products. Please note that your appliance will provide good service for a longer period of time if it is regularly checked and maintained. Your fitter and the DE DIETRICH customer support network are at your disposal at all times. Warranty terms Starting from the purchase date shown on the original fitter's invoice, your appliance has a contractual guarantee against any manufacturing defect. The length of the guarantee is mentioned in the price catalogue. The manufacturer is not liable for any improper use of the appliance or failure to maintain or install the unit correctly (the user shall take care to ensure that the system is installed by a qualified fitter). In particular, the manufacturer shall not be held responsible for any damage, loss or injury caused by installations which do not comply with the following: - applicable local laws and regulations - specific requirements relating to the installation, such as national and/or local regulations - the manufacturer's instructions, in particular those relating to the regular maintenance of the unit - the rules of the profession The warranty is limited to the exchange or repair of such parts as have been recognised to be faulty by our technical department and does not cover labour, travel and carriage costs. The warranty shall not apply to the replacement or repair of parts damaged by normal wear and tear, negligence, repairs by unqualified parties, faulty or insufficient monitoring and maintenance, faulty power supply or the use of unsuitable fuel. Sub-assemblies such as motors, pumps, electric valves etc. are guaranteed only if they have never been dismantled. France The preceding dispositions are not exclusive of benefits for the purchaser of the legal guarantee as stated in Civil Code articles 1641 to Belgium The preceding dispositions about the contractual guarantee are not exclusive of profit if the need arises for the purchaser in Belgium of the applicable legal dispositions on hidden defects. Switzerland The application of the warranty is subject to the terms and conditions of sale, delivery and warranty of the company marketing DE DIETRICH products. Other countries The above provisions do not restrict the benefit of the legal laws regarding hidden defects applicable in the buyer's country. 18 B 150p...B 500p 25/04/ M
19 Warranty certificate Date of purchase:... Retailer's stamp: Name and address of the purchaser: Tel.:... Information on the appliance (to be found on the rating plate): Model:... Serial number:... 25/04/ M B 150p...B 500p 19
20 FR DE DIETRICH THERMIQUE S.A.S. Direction des Ventes France 57, rue de la Gare F MERTZWILLER +33 (0) (0) AT DE DIETRICH HEIZTECHNIK Am Concorde Park 1 - B 4 / 28 A-2320 SCHWECHAT / WIEN +43 (0)1 / (0)1 / office@dedietrich.at In the interest of customers, De Dietrich Thermique SAS are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice DE BE CH DE DIETRICH HEIZTECHNIK Rheiner Strasse 151 D EMSDETTEN +49 (0)25 72 / (0)25 72 / info@dedietrich.de VAN MARCKE Weggevoerdenlaan 5 B KORTRIJK +32 (0)56/ VESCAL S.A. / Z.I de la Veyre, St-Légier 1800 VEVEY (0) (0) LU RU CN NEUBERG S.A rue Jacques Stas L LUXEMBOURG +352 (0) DE DIETRICH 8 Gilyarovskogo Str. 7 R MOSCOW dedietrich@nnt.ru DE DIETRICH Room 512, Tower A, Kelun Building 12A Guanghua Rd, Chaoyang District C BEIJING +86 (0) (0) (0) (0) contactbj@dedietrich.com.cn AD001Z DE DIETRICH THERMIQUE 57, rue de la Gare F MERTZWILLER - BP 30
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