Warewashers. (original instructions) Starting from Serial No.:

Transcription

1 Warewashers FTN/FTP SERIES (PROTRONIC) INSTALLATION AND OPERATION INSTRUCTIONS (original instructions) Starting from Serial No.: REV

2 GB IMPORTANT NOTES USE IN ACCORDANCE WITH REGULATIONS: The machine is an item of technical work equipment that is solely intended for use in a work environment. The machine is intended exclusively for cleaning dishes, plates, cups, glasses, cutlery, trays and baking sheets etc. Do not use for electrically heated cooking and heat conservation appliances. SAFETY: If a starch attack system is built in, the supplier must ensure compliance with all relevant safety rules and regulations, thus reliably preventing the concentrated detergent coming into contact with the skin or eyes! Ensure that the operator wears tight-fitting clothing to prevent trapping hazard by the conveyor. Never hose down the outside of the machine with a hose or high-pressure cleaner. The Attention symbol is shown beside instructions that are essential for safe operation of the machine. Please read these passages thoroughly. LIABILITY: Installations and repairs which are not carried out by authorized technicians, the use of parts other than original spare parts or any technical modification to the machine not authorized by the manufacturer will render the warranty set out in the standard conditions of sale invalid. IMPORTANT: This Instruction manual is written for machines with an operating direction from left to right. For machines with an operating direction from right to left, the same information applies but with opposite handling directions. Depending on the options and features of the machine, the indications on the display may vary. The display shown in this manual corresponds to a three-tank machine with prewash. MACHINE NOISE LEVEL: The machine noise level is 73 db (A) BA GB

3 CONTENTS Page GB 1. ASSEMBLY Transport to Installation Location Remove Packing Alignment at Installation Location Adjusting Machine Height Assembly of Modules Electrical Cables Fitting the Conveyor Belt CONNECTION Electrical Connection Water Connection Steam or Hot Water Connection Exhaust Connection Dispensers DESCRIPTION OF THE CONTROL FIRST RUN Preparation Filling of Rinse Booster Heater and Tank(s) Fresh Water Quantity Checking Autotimer (Option) Automatic Starting Temperature Adjustment Detergent and Rinse Aid Adjustment Timer Fill Adjustment Adjustment of Exhaust System Pressure Switch Calibration (FTP Only) OPERATION Start-up Switching on the Conveyor/Speed Selection Eco-Mode (FTP Only) Draining the Prewash Tank Switch-off the Machine Options CUSTOMER MENU General Remarks Recall of Operating Data Autostart...27 BA GB

4 GB CONTENTS Page 6.4. Faults Information Options PREPARATION WASHING Start Machine Load Conveyor CLEANING POSITION OF CURTAINS HEAT PUMP FHP... (OPTION) FROST PREVENTION TROUBLESHOOTING MAINTENANCE Dishwashers with Heat Pump BA GB

5 1. ASSEMBLY GB 1.1. TRANSPORT TO INSTALLATION LOCATION If possible in its packing and on skid. Push on rollers. Avoid damage to floor, doors. Avoid damage to the machine. Remove front covers. If a fork lift is used, put a wooden frame under the machine REMOVE PACKING Cut steel bands. Remove outside carton. Remove wooden skid. Remove inside packing material and accessories from the machine. Inspect machine for possible transport damage ALIGNMENT AT INSTALLATION LOCATION According to the installation plan. Observe wall clearance according to the installation plan. Consider position of tabling, conveyors, etc ADJUSTING MACHINE HEIGHT 20 By turning the feet, set the height of the loading platform to 920 mm or to the delivery height of the conveyor components. Level out any unevenness in the floor. Distribute machine weight equally onto all feet ASSEMBLY OF MODULES If the machine is delivered in separate modules, put largest module in place first and align it SEALING TAPE No must be glued to one of the two connecting surfaces all the way around. If there is old sealing on the surface (from the test run), it must be removed first. The ends of the sealing tape must overlap at the corners. BA GB

6 GB 1. ASSEMBLY ADDING NEXT MODULES Level the height (see section 1.4.) Connect modules using screws M6 x 12 hex. head, washers, lockwashers and nuts (supplied). Cut off protruding sealing tape with knife. Connect drain pipes. If further conveyor elements are attached to the machine, it must be ensured that no danger zones arise at the connection points. C E D A B TANK CONNECTIONS Connect all washtanks with the overflow pipes. Set gasket (A) on the overflow pipe (B). Put the overflow (B) from the inside of the tank through the prepunched hole and tighten it with the nut (C). Push coupling (E) over the pipe (D). Attach the pipe to the overflow (B) and connect with the overflow pipe of the opposite wash tank TRANSPORT FEET (IF FITTED) Must be removed and returned to HOBART ELECTRICAL CABLES Must be unrolled and drawn through the front cable channel. Connect wires to the terminals of the electrical components. Follow the wiring diagram and the labels on wires and terminals BA GB

7 1. ASSEMBLY GB 1.7. FITTING THE CONVEYOR BELT Remove the chain between conveyor shaft and transport motor (end of the machine). Place rolled conveyor belt on the exit end of the machine and draw it through the machine in the direction of the loading section. DIRECTION OF WORK Connect the two conveyor ends using the conveyor rod. Connect rollers at both ends and lock on with circlips. The conveyor belt shown here does not necessarily correspond in all details to the conveyor belt delivered to you, as different conveyor belts may be used depending on the specific application. Tension the conveyor at the loading section equally on both sides and lock the tension screws (A) with nuts (B). Replace chain between conveyor shaft and transport motor. B A BA GB

8 GB 2. CONNECTION 2.1. ELECTRICAL CONNECTION Must be carried out by an authorized technician according to the national and local codes. For Australia: in accordance with AS/NZS CHECKING Open the control box and take out wiring diagram from the inside of the door. The electrical supply must correspond to the data on the nameplate and the wiring diagram. Line fuses and cable cross section must comply with the requirements. Supply disconnecting device (main switch with emergency stop function) adjacent to the machine (if not built in) CONNECTING Draw mains cable (H07-RN-F) through cable gland at the bottom of the control box rear panel. Connect wires to main terminals or to main switch (if built in). Tighten all terminal screws in the control box (they may work loose during transport). Tighten all cable glands. Note: EN stipulates that the appliance must be connected to an equipotential conductor. The connecting screw ( ) is located at the rear of control box beside the cable inlet BA GB

9 2. CONNECTION GB 2.2. WATER CONNECTION Must be carried out by an authorized technician according to the national and local codes. The machine must be operated with potable water. For water with an extremely high mineral content, an external dematerialization unit is strongly recommended GENERAL INFORMATION Connect water supply and drain pipes according to installation plan. Line strainer and air gap are fitted to the machine as standard FRESH WATER SUPPLY FOR RINSING DN 20 (3/4") Should be soft (up to 4 Clarke, resp. 0.5 mmol/l). Must be cold if condenser is fitted. Line flow pressure bar at ~ 500 l/hr. Provide shut-off valve on site FRESH WATER SUPPLY FOR TANK FILLING DN 20 (3/4") Should be soft (up to 4 Clarke, resp. 0.5 mmol/l) and warm (50-60 C). Line flow pressure bar. Provide shut-off valve on site DRAIN CONNECTION To be connected to site drain: Common drain DN 50 (HT pipe). Equip the floor drain of the scullery with an odor trap (siphon). BA GB

10 GB 2. CONNECTION 2.3. STEAM OR HOT WATER CONNECTION Must be installed by an authorized technician and in accordance with local regulations. Note: On site, make sure that the pressures and temperatures for the heating medium given in the installation plan cannot be exceeded GENERAL INFORMATION Connect supply and return pipes according to installation plan. All connections are equipped with necessary fittings and valves as standard INSULATION All pipes should be insulated. Insulating material should be water, heat and shock proofed ADJUSTMENT OF MANUAL SHUT-OFF VALVE with flow reducer for steam and hot water supply The built-in manual shut-off valve is equipped with an adjustment device to limit the heating supply medium. A special tool is necessary for adjusting the valve-seat. The correct adjustment is very important, particularly for higher pressures, and therefore must be carried out by a HOBART-trained service technician before first run or when changes are made to the plant on-site. The optimum adjustment is achieved when the nominal temperature of the booster can just be held during continuous operation while the valve is opened to maximum. If the valve is opened too far, pressure shocks may occur when the solenoid valve closes. This could cause damage to the installation. If the valve is closed too far, the required heating-power cannot be achieved BA GB

11 2. CONNECTION GB 2.4. EXHAUST CONNECTION The responsible ventilation engineer must be consulted with regard to connection. Please pay attention to notes on the service drawing EXHAUST PIPEWORK 10 cm Leave a distance (approx. 10 cm) between machine exhaust and site channel or connect special exhaust stack (option). Use additional ventilation fan, as the built-in ventilator has no compression. The volume of air to be evacuated from site has to be larger than the volume of air of the machine (see installation plan). To prevent corrosion damage, provide exhaust channel in stainless steel or synthetic material. In case of extremely low temperatures: Provide insulation and antifreeze shutter. CASE 1: With vent hood (available as an option from HOBART). Connected to site exhaust channel (see diagram). For suction values, see installation plan. 250 B C CASE 2: With vent hood (available as an option from HOBART). 250 A 200 Connected via horizontal piping to the outside (see diagram). With built-in additional fan (A). Provide a frost guard (B) (if required). Provide a self closing louvre (C) at the outlet (if required). The duct work should be made from CrNi or plastic material to prevent corrosion problems. A voltage-free contact is provided in the machine control box to control the external fan. BA GB

12 GB 2. CONNECTION 250 E A D B 200 CASE 3: With vent hood (available as an option from HOBART). Connected via vertical piping to the outside (see diagram). With built in additional fan (A). Provide a frost guard (B) (if required). Provide a roof seal (D) at the duct work. Provide a cover (E) at the duct work outlet. The duct work should be made from CrNi or plastic material to prevent corrosion problems. A voltage-free contact is provided in the machine control box to control the external fan EXHAUST INTO THE ROOM min. 30 cm Only possible in connection with Heat Pump System and sufficient room ventilation. Avoid condensate damage by mixing exhausts from vent outlet of the machine, directly with room air (air distributor) DISPENSERS For detergent and rinse aid Normally, dispensers and controls are delivered and installed by the detergent and rinse aid suppliers. Install dispensers, controls and containers in such a way that they are easily accessible, easily visible, easy to service and do not disturb machine operation. Connection (A) for rinse aid is provided on the rinse water pipe above the rinse booster heater (R 1/8" inside). Terminals (230 V~) are provided in the control box (see wiring diagram). A Note: Note: Note: Please see separate installation instructions. It is recommended that dispensers and their controls are not fitted directly to the machine! (Thermal insulation could be damaged.) Use only commercial detergent and rinse aid (suitable for professional and industrial operations). Please pay attention to the manufacturer's safety instructions BA GB

13 3. DESCRIPTION OF THE CONTROL GB The HOBART Protronic III display is a display with touchscreen function. Certain functions can be viewed or activated by touching the display. Basic functions, such as Machine ON/OFF, Transport ON/OFF and the opening of the drain valves, are operated via the four function buttons. The diagrams (temperature, symbols) are shown as examples and can differ according to model. 48 C 65 C 78 C 64 C 62 C Briefly pressing this area calls up symbol legend Display with touch screen Eco Choice box options (see section 5.6. and section 5.3.) Function buttons FUNCTION BUTTONS Menu button If machine is switched ON: Pushing the button opens the customer menu. If machine is switched OFF: Pushing the button displays the serial number of the dishwasher. Pushing the button again closes this dialog. START button This button has several functions: MACHINE ON/OFF Briefly pushed: Switches on the machine. Fill, exhaust and heating will start automatically Pushed for 3 s: Switches off the machine. CONVEYOR ON / SPEED SELECTION Switches on the conveyor, wash, rinse and dryer. By pushing the button repeatedly, conveyor speed may be changed. Conveyor OFF button Switches off the conveyor, wash, rinse and dryer. Drain button Pushed for 2.5 s: The tanks of prewash and pumped rinse will be drained. Pushed for 5.0 s: Machine will be drained completely. BA GB

14 GB 3. DESCRIPTION OF THE CONTROL DISPLAY START / Operating Status Temperature Indication Symbol "blue" = activated Conveyor ON: Speed selection: Machine OFF: Push briefly. Push repeatedly. Keep pressed for 3 seconds. The color of the START symbol changes depending on the operating status: GREEN flashing GREEN BLUE BLUE flashing RED GREEN/RED alternately BLUE/RED alternately Prewash tank Wash tank 1 Wash tank 2 Wash tank 3 Pumped rinse Final rinse Demi rinse Dryer Heating on = Machine will be filled and/or heated = Machine is ready for operation (Stand-by) = Wash ON = Machine will be drained (drain cycle started) = Fault = Doors open / Table end switch activated = Temperatures below set value / Wash ON Current temperature Current temperature Current temperature, if installed Current temperature, if installed Current temperature, FTP models only Current temperature Current temperature, if installed Current temperature Symbols Float switch Conveyor speed 1 / 2 / 3 Filling ON Fill level of tank / break tank Drain valve of prewash tank open / pumped rinse tank open All drain valves open Hygiene control activated AutoStart activated Doors open Connection failure Control - Display Service interval reached Fault/Alarm Pushing the symbol = Fault listing (customer menu) First run: Automatic check of most important functions in operation. FTP models only. Choice box Options blue = activated (see section 5.6.) Clean Assist Fault indication dosing pump Pots & Pans program ECO Eco-Mode BA GB

15 4. FIRST RUN GB Must be carried out by an authorized Service technician to adjust and check machine functions! 4.1. PREPARATION Switch off main switch. Make sure, detergent and rinse aid containers are filled. Open water supply. Open control box and switch on all circuit breakers and motor protection switches. Exception: if an electrical rinse booster heater or a separate fill booster (option) is installed, make sure that respective sealed protection switch is switched off (see wiring diagram). Close inspection doors. Switch on main switch FILLING OF RINSE BOOSTER HEATER AND TANK(S) RINSE BOOSTER: Press the contactor for the pressure pump of fresh water storage tank until water sprays out of the rinse nozzles. Check if all rinse jets spray correctly. If not: Remove rinse arms and clean nozzles. SEPARATE FILL BOOSTER (OPTION): Push the Menu button and choose Service menu (see section ). Choose Configuration and deactivate the Fill booster. Switch on machine (push START button). As soon as water flows from the water inlet into the wash tank, switch off machine (push START button for 3 seconds). Reactivate the Fill booster. Switch off main switch. ELECTRICALLY HEATED MACHINE: Remove the red sticker from the protection switch of rinse booster heater/separate fill booster (A) and switch on protection switch (B). STEAM-/HIGH PRESSURE HOT WATER HEATED MACHINE: Open shut-off valves. Close control box. BA GB

16 GB 4. FIRST RUN Switch on main switch and push the Machine START button. After reaching the correct water level, filling switches off automatically and the tank heating(s) switch(es) on. When set temperatures are reached (the START symbol on the display illuminates GREEN), the machine is ready for operation FRESH WATER QUANTITY The fresh water quantity is adjusted at the factory and may not be changed. If a new adjustment is needed, please call the after-sales service CHECKING Direction of rotation of motors (see direction sign): Drive motor Pumps Dryer (if fitted) Extraction If a motor runs against the indicated direction, interchange 2 of 3 phases at the terminal. Check and eliminate potential leakages. Drain pipes Heating pipes, water pipes Machine housing, tank floor, extractor plant Put all panels back into place AUTOTIMER (OPTION) Preset at the factory. Wash, rinse and dryer (if fitted) will only run if there is washware in the machine. These functions switch off automatically if no further washware follows. Exhaust air fan, dryer fan, and drive run on in a time-controlled manner. The delay times can be adjusted by authorized service technicians AUTOMATIC STARTING Time and Switch-on time will be pre-adjusted by the Service technician during installation. To change the Switch-on time: See menu AutoStart (see section 6.3.) BA GB

17 4. FIRST RUN GB 4.7. TEMPERATURE ADJUSTMENT Temperatures are pre-adjusted at the factory. If adjustment is needed, please call the after-sales service DETERGENT AND RINSE AID ADJUSTMENT Should be done by the detergent and rinse aid supplier TIMER FILL ADJUSTMENT The timer is pre-adjusted at the factory. If adjustment is needed, please call the after-sales service ADJUSTMENT OF EXHAUST SYSTEM This work must be carried out by an authorized service technician! For details of the exhaust air quantity required on site, consult the installation plan. If adjustment is needed, please call the after-sales service PRESSURE SWITCH CALIBRATION (FTP ONLY) See service documentation, alternatively, enclosed service info. BA GB

18 GB 5. OPERATION 5.1. START-UP Close the inspection doors. Open water supply. Switch on exhaust ventilation at site. Switch on main switch. THE START SCREEN IS DISPLAYED. Switch on machine. Automatic fill starts. When the minimum tank water level is reached, the heating will start automatically. For FTP machines, an automatic check of the most important functions is carried out (see section ). ON THE DISPLAY APPEARS: The START symbol flashes green. As soon as the symbol changes to a green steady light, the machine is ready to operate. ON THE DISPLAY APPEARS: BA GB

19 5. OPERATION GB START-UP FOR FTP-MODELS The machine automatically checks the most important functions. After the machine has been switched on and the wash tanks are filled, the automatic check starts. ON THE DISPLAY APPEARS: During inspection, the Check symbol is shown. Check running = green Check symbol Fault found = red Check symbol If no fault is detected and the START symbol changes to a green steady light, the machine is ready to operate. If a fault is detected, an error message appears. Follow the instructions on the display and correct the fault (see also section 6.4.) OPERATING TEMPERATURES The operating temperatures of FTP machines are significantly different from those of FTN machines. FTN FTP Prewash C C Main wash min. 60 C C Pumped rinse C C Final rinse C C BA GB

20 GB 5. OPERATION 5.2. SWITCHING ON THE CONVEYOR/ SPEED SELECTION Can be carried out via the buttons or via touch screen. Briefly push the START button or the START symbol. Transport, wash, rinse and dryer start. Machines with Autotimer: Wash, rinse, and drying will be switched on by incoming washware (see customer menu Autotimer function (see section )). Depending on model, the dishwasher is provided with one, two or three conveyor speeds. To change the conveyor speed, push START button or START symbol repeatedly. The selected speed is displayed on the screen. Via the option Transport speed locking, the selected speed can be locked (see customer menu Conveyor Speed (see section )). Machines without Autotimer: To save energy during a long interval (cost reduction), it is possible to manually switch off transportation, wash, rinse and dryer. Push the Conveyor OFF button. Machine is in Stand-By mode BA GB

21 5. OPERATION GB 5.3. ECO-MODE (FTP ONLY) For light to normally soiled washware, activating this function reduces water and energy consumption. The conveyor speed is automatically set to 1. Touch the Eco button in the choice box. Eco Activation is indicated by the blue colored button. Touch button again to deactivate the function DRAINING THE PREWASH TANK If the washware is heavily soiled, it may be necessary to drain the prewash tank only. Push Drain button (approx. 2.5 seconds). The prewash tank and pumped rinse tank (if installed) will be emptied. ON THE DISPLAY APPEARS: The START symbol flashes blue during the drain cycle. After draining, the tanks will be re-filled automatically. BA GB

22 GB 5. OPERATION 5.5. SWITCH-OFF THE MACHINE When the last piece of washware leaves the machine, it can be switched off. Push the Conveyor OFF button. Transportation, wash, rinse and drying will be switched off. Push Drain button (approx. 5 seconds). All drain valves are opened for approx. 30 minutes, the machine will be completely emptied. ON THE DISPLAY APPEARS: The START symbol flashes blue during the drain cycle. The drain valves close automatically after approx. 30 minutes and the START symbol goes out. ON THE DISPLAY APPEARS: Machine can be switched OFF Switch off machine: Push the START button or START symbol for 3 seconds. Switch off main switch. If AutoStart is activated (see customer menu AutoStart (see section 6.3.)), the inspection doors must be closed, all panels must be in place, the shut-off valve at site must be open, and the main switch must be in ON position BA GB

23 5. OPERATION GB 5.6. OPTIONS POTS AND PANS PROGRAM (NOT FOR FTP) By activating this option, the wash pressure is increased and the conveyor speed is changed automatically to speed 1. Touch the Pots & Pans button in the choice box. Activation is indicated by the blue colored button. Touch button again to deactivate the function. Never use the Pots & Pans program for cleaning glasses and light washware (breakage)! CLEAN-ASSIST By activating this option, the interior of the machine will be cleaned. Empty the machine before activation: Empty the machine (see section 5.5.). Clean flat strainers and strainer baskets (see section 9.). Remove all curtains (except first curtain of entry section hood). Push the Clean-Assist button in the choice box. Activation is indicated by the blue colored button. After the Clean-Assist program has been completed, the machine can be turned off. Note: In correspondence to the machine size, a reminder to check the chemical container appears at periodic intervals. This message is acknowledged by turning off the machine. If the fill level is low (<2 cm), replace the container. BA GB

24 GB 6. CUSTOMER MENU 6.1. GENERAL REMARKS MENU LEVELS The selected menu level is indicated by a grey background. From left to right: Operating data AutoStart activation / Clock setting (password-protected) Faults and alarm messages Information Options (password-protected) Parameters, service (password-protected) otal Shift 0 [h] 0 [h] 1/2 Depending on the number of menu items (indicated in the upper right-hand corner), it is possible to scroll within the menu by pushing the Forward/ Back buttons. 0 [h] 0 [h] 0 [h] 0 [h] Call up help information (if available) for the selected menu by pushing the? button PASSWORD Three user levels are specified: 1. User: client Password: User: view Password: User: service Password: **** The password is input via the touch screen keypad (see section ). Log on Touch the input field User. User: Password: ON THE DISPLAY APPEARS: OK Cancel Enter the user name and touch the button to confirm BA GB

25 6. CUSTOMER MENU GB KUND Touch the input field Password. Enter the password. Log on Push the OK button to confirm the entries. User: Password: Kunde ******** OK Cancel TOUCH SCREEN KEYPAD When touching an input field, the touch screen keypad will appear. NUMERICAL KEYPAD ALPHANUMERICAL KEYPAD As not all keys are available on a single level, you may need to switch between different input levels. BA GB

26 GB 6. CUSTOMER MENU KEY FUNCTION Switch between lowercase and uppercase letters Letters from A to M (a to m) Letters from N to Z (n to z) Digits from 0 to 9 Special characters Use key to move cursor to the left Use key to move cursor to the right Use key to delete the character to the left of the cursor Use key to cancel the entry, keypad will be closed Use key to confirm the entry, keypad will be closed 6.2. RECALL OF OPERATING DATA When the machine is switched on or during operation, it is possible to recall operation data. Push the Menu button. ON THE DISPLAY APPEARS: Operating hours Total Shift Machine : 0 [h] 0 [h] Transport : 0 [h] 0 [h] Wash : 0 [h] 0 [h] Water consumption Fill water : 0 [L] 0 [L] Rinse water : 0 [L] 0 [L] 1/2 number of menu items next menu item 0 [L] 0 [L] 0 [L] 0 [L] Item 1: Item 2: Operating hours counter Water consumption (option) kwh counter (option) Total = hours/consumption since the last reset of the machine. Shift = hours/consumption since the last switch on. To exit the menu: Push the Menu button BA GB

27 6. CUSTOMER MENU GB 6.3. AUTOSTART Push the Menu button. Touch menu level AutoStart. Operating hours Total Shift Machine : 0 [h] 0 [h] Transport : 0 [h] 0 [h] Wash : 0 [h] 0 [h] Water consumption Fill water : 0 [L] 0 [L] Rinse water : 0 [L] 0 [L] ON THE DISPLAY APPEARS: Operating hours Total Shift Machine Log on: 0 [h] 0 [h] Transport : 0 [h] 0 [h] Wash User: : 0 [h] 0 [h] Water consumption Password: Fill water : 0 [L] 0 [L] Rinse water : OK 0 [L] Cancel 0 [L] 1/2 KUND Enter user name and password. Log on Push the OK button to confirm. User: Password: Kunde ******** OK Cancel Touch menu level AutoStart again. ON THE DISPLAY APPEARS: AutoStart 1. AutoStart 2. AutoStart Monday : 00 : : 00 Tuesday : 00 : : 00 Wednesday : 00 : : 00 Thursday : 00 : : 00 Friday : 00 : : 00 Saturday : 00 : : 00 Sunday : 00 : : 00 1/2 BA GB

28 GB 6. CUSTOMER MENU START-UP TIME SETTING AND ACTIVATION For starting the machine automatically, two start-up times can be specified for each weekday (e.g. for early/afternoon shift). Setting is done by using the input fields Hour/Minute following the weekdays. AutoStart 1. AutoStart 2. AutoS Monday : 00 : : 00 Tuesday : 00 : : 00 Wednesday : 00 : : 00 Thursday : 00 : : 00 Friday : 00 : : 00 Touch the input fields; the screen keypad will be activated. Enter the user name and touch the button to confirm. AutoStart 1. AutoStart 2. AutoStart Monday : 00 : : 00 Tuesday : 00 : : 00 Wednesday : 00 : : 00 Thursday : 00 : : 00 Friday : 00 : : 00 Saturday : 00 : : 00 Sunday : 00 : : 00 By pushing the check box next to the time input fields, the Auto- Start function for this value is activated/deactivated. Start-up time disabled Start-up time enabled Note: Activated AutoStart is indicated by the symbol on the start screen BA GB

29 6. CUSTOMER MENU GB SETTING THE CLOCK/SUMMER AND WINTERTIME 00 : : : : : : 00 Push the + button at the bottom of the display (menu AutoStart ). ON THE DISPLAY APPEARS E.G.: Summer-/ Wintertime Adjustment 22 June :11:41 2/2 Date / Time setting Begin of the summertime: Date: last Sunday Month: 3 Time (h:m): 2 : 00 Begin of the wintertime: Date: last Sunday Month: 10 Time (h:m): 3 : 00 LOG OFF Summer-/ Wintertime Adjustment 22 June :11:41 Setting the time and date manually: Push the Date/Time setting button. Date / Time setting Begin of the summertime: Begin of the wintertime: Date: last Sunday Month: 3 Time (h:m): 2 : 00 Summer-/ Wintertime Adjustment 22 June :11:41 Date: last Sunday Month: 10 Time (h:m): 3 : 00 LOG OFF Year (...)Month Day Hour Minute Second 2009 June Set time Begin of the summertime: Begin of the wintertime: Touch the value to be changed; the screen keypad will be activated. 2/2 Date: last Sunday Month: 3 Time (h:m): 2 : 00 Date: last Sunday Month: 10 Time (h:m): 3 : 00 LOG OFF 32 Enter the new value and touch the button to confirm. r-/ Wintertime Adjustment e :11:41 )Month Day Hour Minute Second June Set time of the summertime: Begin of the wintertime: 2/2 To save the new value, push the Set time button. last Sunday Date: last Summer-/ Wintertime Adjustment Sunday 3 Month: 22 June :11:41 10 :m): 2 : 00 Time (h:m): 3 : 00 Date / Time setting LOG OFF Begin of the summertime: Begin of the wintertime: Date: last Sunday Date: last Sunday Month: 3 Month: 10 Time (h:m): 2 : 00 Time (h:m): 3 : 00 LOG OFF 2/2 SETTING SUMMER AND WINTERTIME Via these parameters, the day, month, and time for the automatic switching from winter to summer time and/or summer to winter time is specified. Setting the Month input field to 0 disables the automatic switchover. To exit the menu: Push LOG OFF or the Menu button. BA GB

30 GB 6. CUSTOMER MENU 6.4. FAULTS In order to correct the fault, please contact a qualified service technician. In case of fault, the Attention symbol is displayed and the START symbol illuminates red. Touch the Attention symbol or select Faults in the customer menu to see the recorded faults. Operating hours Total Shift Machine : 0 [h] 0 [ ransport : 0 [h] 0 [ ON THE DISPLAY APPEARS E.G.: Overview of faults Faults are automatically differentiated as major or minor and are shown accordingly via a color-coded fault window, as well as traffic lights. Major fault (red) Minor fault (yellow) The error messages are displayed in different colors, depending on their status: RED YELLOW GREEN BLUE Fault occurred Fault acknowledged Fault is repaired, but not acknowledged Line selected/activated Help text for the selected fault Acknowledge the message BA GB

31 6. CUSTOMER MENU GB To correct the fault, information on the cause of the fault can be accessed by pushing the Help button. ON THE DISPLAY APPEARS E.G.: Correct fault according to help information. After correcting the fault, close the help information. Acknowledge the fault by pushing the Acknowledge button. The faults will be indicated until they are repaired and acknowledged. To exit the menu: Push the Menu button. BA GB

32 GB 6. CUSTOMER MENU POSSIBLE FAULTS NUMBER H0000 H0001 H0002 H0003 H0004 H0005 H0006 H0007 H0008 H0009 H0100 H0101 H0102 H0103 H0104 H0105 H0106 H0107 H0108 H0109 S0000 S0001 S0002 S0003 S0004 S0005 S0006 S0007 S0008 S0009 S0010 S0011 S0012 S0013 S0014 S0015 S0201 S0202 S0203 S0204 S0240 S0242 S0243 S0250 S0260 S0270 S0271 S0272 MESSAGE Temperature fault Pre-Wash Temperature fault Wash 1 Temperature fault Wash 2 Temperature fault Wash 3 Temperature fault Pumped Rinse Temperature fault Rinse Temperature fault Dryer Temperature fault Demi Temperature fault Fill Booster Temperature fault THD Temperature Control: Check Pre-Wash Temperature Control: Check Wash 1 Temperature Control: Check Wash 2 Temperature Control: Check Wash 3 Temperature Control: Check Pumped Rinse Temperature Control: Check Final rinse Temperature Control: Check Dryer Temperature Control: Demi Temperature Control: Fill Booster Temperature Control: THD Motor protection switch pre-wash Motor protection switch wash tank(s) Motor protection switch exhaust/extern Motor protection switch blower Motor protection switch pumped rinse Motor protection switch rinse Motor protection switch transport Motor protection compressor rinse Motor protection compressor tank Motor protection pressure pump Motor protection tank circulation Motor protection ventilator tank circuit/extern Motor protection ventilator rinse circuit Motor protection tray unloading / demagnetizer Motor protection lift up magnet Motor protection tray unloading Flow rate control Fill Flow rate control Rinse Flow rate control Demi Waterflow Final Rinse Stacker full / exit section full Loading tray Stacker not OK Transport blocked Emergency Switch Exceeded fill time Tank Exceeded fill time booster Exceeded fill duo tank BA GB

33 6. CUSTOMER MENU GB NUMBER S0280 S0281 S0290 S0300 S0301 S0302 S0303 S0400 S0401 S0402 S0403 S0404 S0405 S0406 S0410 S0411 S0412 S0413 S0414 S0415 S0416 S0421 S0422 S0423 S0424 S0425 S0426 S0427 S0428 S0429 S0440 S0441 S0442 S0443 S0444 S0445 S0446 S0447 S0448 S0449 S9992 S9994 S9995 S9996 S9997 S9998 MESSAGE CleanAssist tank filling CleanAssist dosing Doors open / Panels open Low pressure Refrigerant tank circuit High pressure Refrigerant tank circuit Low pressure Refrigerant rinse circuit High pressure Refrigerant rinse circuit Prewash system disturbed Wash 1 system disturbed Wash 1 DA system disturbed Wash 2 system disturbed Wash 3 system disturbed Wash system pumped rinse disturbed Rinse system disturbed Prewash system not ready Wash system 1 not ready Wash system 1 DA not ready Wash system 2 not ready Wash system 3 not ready Wash system pumped rinse not ready Rinse system not ready Failed heating element Prewash Failed heating element Wash 1 Failed heating element Wash 2 Failed heating element Wash 3 Failed heating element Pumped Rinse Failed heating element Booster Failed heating element Dryer Failed heating element Demi Booster Failed heating element Filling Booster Leakage on pre wash drain Drain pre wash does not open Leakage on wash 1 drain Drain wash 1 does not open Leakage on wash 2 drain Drain wash 2 does not open Leakage on wash 3 drain Drain wash 3 does not open Leakage on pumped rinse drain Drain pumped rinse does not open PAC31xx: no data available Data error Docutronic: NO CONNECTION Sensotronic: NO CONNECTION 2.CPU MMC Data Export MMC Data Import BA GB

34 GB 6. CUSTOMER MENU CONNECTION INTERRUPTED If the connection to the Protronic III control is interrupted, this is indicated on the display: If the dishwasher was switched on, it will be switched off. Please call the after sales service INFORMATION Push the Menu button. Select menu level Information. otal Shift 1/2 ON THE DISPLAY APPEARS E.G.: 0 [h] 0 [h] 0 [h] 0 [h] 0 [h] 0 [h] Display of messages defined in the control system. BLUE Line selected/enabled To exit the menu: Push the Menu button BA GB

35 6. CUSTOMER MENU GB POSSIBLE INFORMATION MESSAGES NUMBER I0009 I0010 I0011 I0012 I0014 I0016 I0017 I0018 I0400 I0401 I0402 I0403 I0404 I0405 I0406 I0410 I0411 I0412 I0413 I0414 I0415 I0416 I0421 I0422 I0423 I0424 I0425 I0426 I0427 I0428 I0429 I0440 I0441 I0442 I0443 I0444 I0445 I0446 I0447 I0448 I0449 MESSAGE Drain valve pre-wash open Drain valve(s) wash tank(s) open Service Interval reached Transport End switch Exit CleanAssist Wash ON without OK Service Interval information Stacker full Prewash system disturbed Wash 1 system disturbed Wash 1 DA system disturbed Wash 2 system disturbed Wash 3 system disturbed Wash system pumped rinse disturbed Rinse system disturbed Prewash system not ready Wash system 1 not ready Wash system 1 DA not ready Wash system 2 not ready Wash system 3 not ready Wash system pumped rinse not ready Rinse system not ready Failed heating element Prewash Failed heating element Wash 1 Failed heating element Wash 2 Failed heating element Wash 3 Failed heating element Pumped Rinse Failed heating element Booster Failed heating element Dryer Failed heating element Demi Booster Failed heating element Filling Booster Leakage on drain of pre wash Drain valve pre wash does not open Leakage on drain of wash 1 Drain valve wash 1 does not open Leakage on drain of wash 2 Drain valve wash 2 does not open Leakage on drain of wash 3 Drain valve wash 3 does not open Leakage on drain of pumped rinse Drain valve pumped rinse does not open BA GB

36 GB 6. CUSTOMER MENU 6.6. OPTIONS Push the Menu button. Touch menu level Options. otal Shift 1/2 ON THE DISPLAY APPEARS: 0 [h] 0 [h] 0 [h] 0 [h] 0 [h] 0 [h] Operating hours Total Shift 1/2 Machine Log on: 0 [h] 0 [h] Transport : 0 [h] 0 [h] Wash User: : 0 [h] 0 [h] Water consumption Password: Fill water : 0 [L] 0 [L] Rinse water : OK 0 [L] Cancel 0 [L] KUND Enter user name and password. Log on Push the OK button to confirm. User: Password: Kunde ******** OK Cancel Touch menu level Options again. ON THE DISPLAY APPEARS: DISPLAY OF USER-DEFINABLE OPTIONS: disabled/unlocked enabled/locked By pushing the check box, the function will be activated or deactivated BA GB

37 6. CUSTOMER MENU GB HYGIENE CONTROL TRANSPORT OFF WITH FAULT In case of a fault, the transport will be switched off and can only be restarted after the fault is eliminated. TRANSPORT OFF WITHOUT OK If temperatures fall below the preset values, the transport will be switched off and cannot be restarted until operation temperatures are reached again. Activated Hygiene Control is indicated by the screen. symbol on the start EMERGENCY MODE In case the temperatures fall below the preset values, e.g. heating defect, this function enables transport and washing to be started manually. After turning the machine off and on, the emergency mode is deactivated. Resultingly, please note that the machine functions are not completely ensured and the wash and rinsing performance are possibly impaired AUTOTIMER FUNCTION If the dishwasher is equipped with an autotimer, the wash and rinse functions are automatically switched on and off as washware passes by the autotimer sensor TRANSPORT REVERSE Transport reverse Transp. reverse: hold button Speed Transport lock It could happen that washware gets jammed with the conveyor belt and the transport switches off. If it is not possible to remove the blockage, the conveyor belt must be reversed manually Transport reverse is activated by pressing and holding (approx. 3 s.) the button Transp. reverse: hold button (switches off automatically). Jammed washware can now be removed. In order to reactivate the transport reverse, the conveyor must first be moved forward for a short moment. Attention: Risk of injury! Function can also be activated if doors are open. BA GB

38 GB 6. CUSTOMER MENU CONVEYOR SPEED If the dishwasher has multiple speed options, the selected speed can be locked by activating this function. After unlocking, the conveyor continues operation with the last selected (locked) speed USER/PASSWORD USER Three user levels are specified: 1. User: client password: User: view password: User: service password: **** PASSWORD The password of the current user can be changed as follows: Autotimer function Autotimer User Password Group Client * * * * * * * * Controler LOG OFF Double-click the field below Password. ON THE DISPLAY APPEARS: Change password New password: Confirmation: OK Cancel Touch the input field New password, the screen keypad will be activated. **** Enter the user name and touch the button to confirm. Length of password min. 3, max. 24 characters. Spaces and special characters *?.% \ cannot be used. When entering password, please note that it is case-sensitive. Touch the input field Confirmation and enter the new password again. Change password Push the OK button. The new password is saved. New password: Confirmation: OK ******** ******** Cancel BA GB

39 6. CUSTOMER MENU GB LOGOFF TIME tion ord Group Logoff time * * * * Controler 5 LOG OFF When no operator actions occur and the logoff time has expired, the user is automatically logged off. Touch the field below Logoff time, the screen keypad will be activated. Enter the new logoff time (minutes) and touch the button to confirm. To exit the menu: Push LOG OFF or the Menu button. BA GB

40 GB 7. PREPARATION Put curtains in place (see section 10.) Put the flat strainers in place. Put the strainer baskets in place. Place pump intake strainers in position at the bottom of the tank (rinse section). Put the rinse strainer in place. Put the loading section strainer in place. Put the dryer deflector pan in place. Set wash arms in place: Upper: Set wash arm in side guides, move over stop unit and click into place. Lower: Move wash arm in side guides to end position and click into place. Set rinse arms in place: Upper: Set rinse arm in back opening, move from below into front guide and click into place. Lower: Move rinse arm in guides to end position and click into place BA GB

41 8. WASHING GB 8.1. START MACHINE I Close inspection doors. Open shut-off valve at site. O Turn on main switch and turn ON/OFF switch to "Filling position. Press START button ➀, tank is filled. Filling, extraction, and heaters start up automatically. Wait until the machine is ready for operation (the START symbol on the display illuminates GREEN). Push the START button or the START symbol to start the conveyor LOAD CONVEYOR Note: Remove coarse food soiling before washing. Use loading platform to stack plates. Load plates on conveyor Load trays onto conveyor crosswise. Do not mix trays and plates (shadow zones). BA GB

42 GB 8. WASHING Put soup cups with inclination to the machine on 2 pegs of conveyor. Do not place soup cups vertically on conveyor. Put glasses and cups with the opening downward into the rack. Glasses should not touch each other (glass fracture). Use a suitable rack. Put cutlery vertically and unsorted with handle downwards into cutlery racks. Set the cutlery rack on a utensil rack and place onto conveyor. Wash utensils in utensil rack. Check that no grips or handles protrude through the rack or conveyor. Put the rack on conveyor. Put gastronorm pan and other bowls with openings downward on conveyor with inclination to side. Washware may not exceed maximum loading height and width. Pass through insulated trays with the openings downward and crosswise. Do not set the insulated trays with openings upward on conveyor. Water would stay in the recesses. Let the washware be transported close to the end of the conveyor to give enough time to dry BA GB

43 9. CLEANING GB Note: Please observe your company-internal hygiene regulations. Machine can be switched OFF Push the Conveyor OFF button. Conveyor and wash stop. Push the Drain button for minimum 5 seconds to empty the machine. Exhaust and heating will stop automatically. Wait until all tanks are drained (approx. 30 minutes). When the START-Symbol goes out, switch off machine. I O Set main switch to "0". Open inspection doors. Take out curtains (see section 10.) Remove strainer baskets. Remove flat strainers. Remove the rinse strainer. BA GB

44 GB 9. CLEANING Remove pump intake strainers (rinse section). Remove strainer from the loading section. Pull out dryer deflector pan. Do not knock strainers to remove food residue! They could be damaged. Hose down and brush the strainers. Remove wash arms: Upper: lift wash arm over stop unit and pull out toward the front. Lower: lift wash arm to pull out toward the front. Remove end caps to clean wash arms. Remove rinse arms: Upper: pull spring toward the front and remove rinse arm. Lower: lift rinse arm and pull out toward the front. Check nozzle openings and clean if necessary. Do not use detergents containing chlorine, acid or metal additives to clean the machine; and do not use metal brushes. Never hose down the outside of the machine with a hose or highpressure cleaner. Open the cover and hose down the interior of the loading section. Remove the side panels of the exit and clean it BA GB

45 9. CLEANING GB Hose down and clean the interior of the machine. CLEAN (1 x PER MONTH) I O Remove the front panel of the condenser hood. Clean condensers (by spraying with a hose). To drain the tanks, switch on main switch and I O push the Drain button (5 seconds). The drain valves will be opened again. Wait until the tanks are completely emptied. Switch off the main switch and close shut-off valve(s) at site. Leave the inspection doors open for ventilation. BA GB

46 GB 10. POSITION OF CURTAINS Note: The working direction as shown is left/right. In working direction right/left, the position of the curtains is reversed. L-A S-A E-S-A S-DA L AN-R S AN-R If necessary: Fold open curtains, place lengthwise on conveyor and clean BA GB

47 11. HEAT PUMP FHP... (OPTION) GB CLEANING (HALF-YEARLY) Attention: Should be carried out by an authorized technician! Switch off main switch! I O Attention: Parts of the heat pump can be hot. Attention: Fins are sharp! Danger of injury. Wear protective gloves! Open the top cover and remove the front panel of the heat pump. Attention: Do not use steam or high pressure cleaner. Avoid damage! Hose down condensers and evaporator! After cleaning put the front panel back into place and close the top cover. BA GB

48 GB 12. FROST PREVENTION Attention: Must be carried out by an authorized service technician! Drain machine (start drain cycle). Set main switch to "0". Set protective switch for heater of the electrical rinse booster heater/ separate fill booster (option) to "OFF! All tanks, water pipes and armatures must be totally drained. Close shut-off valve(s) at site. Remove drain plug at the bottom of the fresh water tank. Machines with separate fill booster (option): Remove plug at the bottom of the fill booster. Loosen the union behind the non-return valve. Drain site water pipe work. Drain odor traps of drain system. Steam or hot water heated machines: Drain all heating coils and pipes. Machines with condenser: Condenser must be blown out with compressed air. Reset for operation according to section BA GB

49 13. TROUBLESHOOTING GB FAULT CAUSE REMEDY Initial booster fill not possible. Shut off valve at site closed. Open the shut off valve at site and restart. Fill system defective. Call the after sales service. Tank fill too slow. Line strainer of fill clogged. Clean line strainer. Solenoid valve defective. Shut off valve at site is not correctly open. Call the after sales service. Open the shut off valve at site. Tank not filled to correct level. Fill cycle too short. Call the after sales service. Steam escapes from feeding or exit section. Shut off valve at site is not correctly open. Exhaust extraction too low. Wrong position of curtains. Too much wash water sprayed into the loading section. Dryer deflector blades misaligned. Open the shut off valve at site. Call the after sales service. Check curtains. Check wash arms, curtains and deflector plates. Insert washware correctly. Adjust the slide on the dryer jet. Temperatures too low. Too much exhaust extraction. Call the after sales service. Heaters defective. Check heaters. Call the after sales service. Washware not sufficiently clean Strainers wrongly positioned. Check strainers. Streaks and spots on washware. Curtains not fitted or wrongly placed. Check curtains (see section 10.) Wash jets clogged. Too low detergent concentration. Too much foam. Excessive food debris entering machine. Temperatures too low. Fault: washing/rinsing Conveyor speed too high. Strainers wrongly positioned. Wash water splashes into rinse section. Rinse jets clogged. Inadequate rinse agent dispensing. Too high mineral content of rinse water. Remove wash arms and clean. Increase detergent dispensing. Use non-foaming detergent only. Check pre-scrapping procedure. Check heating system. Call the after sales service. Select lower speed. Check strainers. Check curtains (see section 10.) Clean rinse jets. Check the dispenser and have it adjusted. Use of demineralized water recommended. BA GB

50 GB 13. TROUBLESHOOTING FAULT CAUSE REMEDY Washware does not dry. Incorrect temperature or humidity of drying air. Conveyor speed too high. Washware not properly degreased. Inadequate rinse agent concentration. Check heater and blower of drying unit. Select lower speed. Increase amount of detergent added. Check concentration. Dishes tilt over. Pots & Pans program activated. Never use the Pots & Pans program for cleaning glasses and light washware. Machine out of order, display switched off. Water pressure from below too high. Upper wash arms clogged. Main switch switched off, power supply completely cut off. Emergency switch cut-off, power supply completely cut-off. Power failure. Call the after sales service. Remove wash arms and clean. Switch on main switch, re-start machine. Switch on emergency switch, re-start machine. Check fuses at site BA GB