TB-231 ZONE 3 DAMPER PC PO C ZONE 2 DAMPER PC PO C ZONE 1 DAMPER PC PO C 24VAC T FORMER R SYSTEM W2/E W1/B O Y G RH RC C RC/RH LINK.

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1 he New E-300 panel provides intelligent control of Heat Pump or onventional forced air zoning systems at a maximum of three zones using motorized dampers and practically any off-the-shelf thermostat. ith features like Automatic changeover, hermostatic staging (Heat Pumps NL), Field selectable Features and Supply air Sensing capability, the E-300 provides the highest level of performance and versatility in a non-expandable zone control panel. Perfect for new construction and retro-fit applications. Zone apacity ompatible HVA Systems ompatible hermostats Automatic Heat/ool hangeover Status LED Damper LEDs System LEDs perating Power ill control two or three forced air zones with vac Power pen/lose or Spring Assisted motorized dampers. ill control Single stage Heat Pumps with Electric auxiliary heat. ill also control Single stage as or il furnaces, Straight Electric furnaces or Hydronic Heat with Single stage cooling. he E-300 is compatible with most single stage Heat/ool hermostats and wo stage Heat Pump hermostats, depending on your application. hermostats can be Hard ired, Power obbing or Battery Powered. he E-300 panel features automatic changeover from any thermostat allowing for individual zone comfort from the zoned HVA system. he reen SAUS LED blinks slowly during normal operation to indicate the Zone ontrol panel is powered and the micro processor is operating properly. LEDs labeled ZNE PEN through ZNE 3 PEN illuminate green to indicate which dampers are energized to open. hen the system is idle and no demand for Heat or ool exists, all zones are defaulted open. A total of color specific LED s indicate the current mode of operation for the system. ed for heating operations, ellow for compressor operations, and reen for fan operation. INPU VLAE: 9-30VA 0 Hz ransformer 0-0VA MAX. NE lass. UEN DA: Max VA. Figure. E-300 panel E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX EHNIAL BULLEIN Model E-300 Zone ontrol System B-3 LEAVE HIS BULLEIN N HE JB SIE F FUUE EFEENE ZNE 3 DAMPE P ZNE DAMPE P ZNE DAMPE P VA FME SSEM /E /B H /H hermal Breaker perating onditions Indoor Fan ontrol NLS IN. Englishtown, NJ ooling Limit = 3 F HP Heating Limit = 30 F ther Heating Limit = 5 F E HP < SSEM > HE < V > B FF < SAS > N AS < > ELEI SAUS SUPPL AI LIMI ZNE 3 PEN ZNE PEN ZNE PEN AUX / EM HEA / V - B MPESS he E-300 has a.5amp thermal circuit breaker in place of a fuse that protects it from short circuits in the thermostat and damper field wiring. It will not protect against shorts in the HVA system wiring. D N exceed a 0va transformer to power the panel. NE: hen the circuit breaker is tripped it will get hot and all of the panel LED s will stop functioning. o reset the breaker, locate the short by removing all wires connected to the panel, one at a time. hen the shorted wire is removed the panel will resume normal operation. Now you must repair or replace the shorted wire before you reconnect it. EMPEAUE: -0 to 0 F (-9 to 7 ) HUMIDI: 0% - 95% H Non-ondensing Any zone can activate the indoor fan and only the dampers in zones calling for continuous fan operation will open. ontinuous fan operation will only occur when there are no active or pending heat or cool demands. SUPPL AI SENS ZNE 3 ZNE ZNE P/N A03 EV. E 5..0 opyright E ontrols Inc. 008 ALL ights eserved

2 Built-In imer Settings Start-Up Delay imer Minimum un imer Short un imer hangeover imer Purge imer pposing System Service imer Heating Limit Settings ooling Limit Settings he panel has built-in timers that insure safe HVA system operations. All timers are fixed, non-adjustable. *Start-up Delay -- minutes. *Minimum un imer -- minutes. *Short ycle imer -- minutes. *hangeover imer -- minutes. *Purge imer -- minutes. *pposing System Service imer -- 0 minutes. IME DEFINIINS A minute delay occurs every time the panel is powered up or after a power failure. hen a call is activated, the zone panel will run the HVA system in that mode for a minimum of minutes. hen the HVA system is satisfied, the zone panel will not resume the same call for a minimum of minutes. At the end of a call, a minute timer is started and the zone panel will not switch to the opposite mode of operation until the timer has expired. At the end of a call, the panel keeps the last zone to satisfy open for an additional minutes to purge the excess conditioned air. After the purge cycle has ended, the panel defaults all Zones open. A 0 minute delay must expire, or the active zone(s) must satisfy, before the panel will honor a thermostat demand to changeover to the opposite mode of system operation. he Heating Limit is fixed at 30 F for Heat Pumps and 5 F for backup and ther Heating Mode. If the supply air temperature exceeds the limit the heating demand is cycled off and the fan continues to run until, the supply air temperature has dropped below the fixed heating limit. 3 Minutes minimum. he ooling Limit is fixed at 3 F for all Modes. If the supply air temperature exceeds the limit the cooling demand is cycled off and the fan continues to run until, the supply air temperature has risen above the fixed cooling limit. 3 Minutes minimum. Selecting the ptions Using the DIP Switches DIP switches allow you to select the features specific to your zoned HVA system. HP<SSEM>HE <V>B FF<SAS>N Select the type of HVA system the panel will control. Heat Pump (HP) or as/il/hydronic with A/. (HE) If HP is selected Heat Pump hermostats MUS be used. Select or B for the type of eversing Valve operation of your heat pump. Select N if you are using a Supply Air Sensor with the E-300. Select FF if you have not installed a sensor. he Supply Air Sensor is optional and is not included with the E-300 AS<>ELEI Select the AS position when setting up for gas or heat pump systems. Select ELEI when setting up for Straight Electric or Hydronic (Steam/Hot ater) heating systems. DAMPE IIN erminal P - vac to lose Damper erminal - vac to pen Damper erminal - vac MMN Figure Zone Damper erminal Block Designations Model ND & UD Damper iring MA-ND M P M ZNE M P Figure 3 -- Power pen/power lose Dampers ZNE M P Note: All zone dampers default to the "PEN" position after a purge delay has occurred. Dampers also default PEN during changeover & short cycle delays, when all zone demands are satisfied, and no signals are detected from the thermostats. E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX

3 IIN INSUINS ANIN: HESE PANELS AE DESINED F USE IH VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. ALL K SHULD BE PEFMED LAL AND NAINAL DES AND DINANES. USE 8 A SLID PPE, L-DED, MULI-NDU HEMSA ABLE. Damper iring Model SD & ND-SD Damper iring Model ND & UD Multiple Damper iring MA-SD M ZNE M P P M ZNE M P A Spring pen Damper is wired to & P A Spring lose Damper is wired to & P M Figure -- Spring eturn Dampers NE: Do not connect more than motor actuators in a series configuration. hat will increase the chances of poor electrical connections and voltage drop issues. Figure 5 -- Multiple Damper Parallel iring HE MDE HEA/L HEMSA IIN he E-300 zone control panel requires standard stage Heat/ool hermostats in all zones for HE mode (as, il, Hydro, Electric). hermostat iring HEA PUMP MDE Heat Pump HEMSA IIN he E-300 zone control panel requires Heat Pump hermostats in all zones for Heat Pump mode. ZNE Figure -- HEA/L HEMSA * ypical Heat/ool thermostat wiring. * ommon wire only required if thermostat is hardwired. ZNE Figure 7 -- * HEA PUMP HEMSA E ** ypical onventional Heat Pump thermostat * ommon wire only required if thermostat is hardwired. ** Jumper only required if thermostat has separate E and terminals ontact E ontrols echnical Support when you are on the job site for assistance with wiring and troubleshooting. Please have a Multi-Meter, pocket screw driver and wire snips on hand. E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX

4 IIN INSUINS (ontinued) ANIN: HESE PANELS AE DESINED F USE IH VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. ALL K SHULD BE PEFMED LAL AND NAINAL DES AND DINANES. USE 8 A SLID PPE, L-DED, MULI-NDU HEMSA ABLE. Equipment iring he E-300 panel was designed to be easy to understand and wire up. Several typical field wiring diagrams have been provided to review. our actual field wiring may vary. Single ransformer as/electric Equipment iring UD NDENSIN UNI AS/IL/ELEI FUNAE E-300 SSEM /E /B H onventional Heat Pump Equipment iring HEA PUMP UD UNI X/ AI HANDLE / ELEI BAKUP HEA E-300 SSEM /E /B H NE: ou may connect the common terminal from the HVA system to the E-300 to make troubleshooting a little easier. /H NE: ou may connect the common terminal from the HVA system to the E-300 to make troubleshooting a little easier. /H Figure 8 -- wo ransformer Hydro-Air Equipment iring UD NDENSIN UNI Single Stage as/electric system. Note the jumper (link) between and H. here is no need to install your own jumper. BILE NL IULA ELA H AE ZNE VALVE NNEIN HDNI AI HANDLE E-300 SSEM /E /B /H Figure 0 --Single Stage Hydro-Air / il system with Air Handler provided isolation for wo ransformers. If air handler does not provide voltage isolation refer to figure. H Figure 9 -- wo ransformer il Heat Equipment iring UD NDENSIN UNI ypical Heat Pump system wiring with electric resistance backup heat. ire up the reversing valve to either or /B, depending on your type of system. Applies to air cooled or geothermal / ground source HVA systems. PIMA BUNE NL ENE U /H E-300 SSEM /E /B /H Figure --Single Stage il / Hydro-Air system with wo transformers. /H MUS BE U. If air handler provides voltage isolation, efer to figure 0. NE: ou may connect the common terminal from the HVA system to the E-300 to make troubleshooting a little easier. ontact E ontrols echnical Support when you are on the job site for assistance with wiring and troubleshooting. Please have a Multi-Meter, pocket screw driver and wire snips on hand. E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX H

5 BL-UP VIE ZNE 3 DAMPE P ZNE DAMPE P ZNE DAMPE P VA FME SSEM /E /B H NLS IN. Englishtown, NJ ooling Limit = 3 F HP Heating Limit = 30 F ther Heating Limit = 5 F E HP < SSEM > HE < V > B FF < SAS > N AS < > ELEI SAUS SUPPL AI LIMI ZNE 3 PEN ZNE PEN ZNE PEN AUX / EM HEA / V - B SUPPL AI SENS ZNE 3 ZNE ZNE /H MPESS Blow-up view of E-300 showing Factory Dip Switch settings. ED U N DIP SIH SEINS HEE Use a pencil and shade the boxes that correspond to your settings! FS FS FS FS HP < SSEM > HE < V > B FF < SAS > N AS < > ELEI FS = FA SEIN

6 IIN DIAAM MDEL SID P M MDEL UD P M MDEL ND P M ANSFME V, 0VA NDENSIN UNI FUNAE HEA/L IIN DIAAM Model E-300 ontrol Panel ZNE 3 DAMPE P P P /E /B H ZNE DAMPE ZNE DAMPE VA FME SSEM /H NLS IN. Englishtown, NJ ooling Limit = 3 F HP Heating Limit = 30 F ther Heating Limit = 5 F E HP < SSEM > HE < V > B FF < SAS > N AS < > ELEI SAUS SUPPL AI LIMI ZNE 3 PEN ZNE PEN ZNE PEN AUX / EM HEA / V - B MPESS SUPPL AI SENS ZNE 3 ZNE ZNE SUPPL AI SENS ZNE 3 ZNE ZNE All wiring should be done to local and national codes and ordinances. Use colorcoded, multi-conductor wire. ire number to number or letter to letter on each control. ANIN: HESE PANELS AE DESINED F USE IH VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX

7 IIN DIAAM Heat Pump IIN DIAAM Model E-300 ontrol Panel PE HEA PUMP /X AI HANDLE P P P /E /B H ZNE 3 DAMPE ZNE DAMPE ZNE DAMPE VA FME SSEM /H NLS IN. Englishtown, NJ ooling Limit = 3 F HP Heating Limit = 30 F ther Heating Limit = 5 F E HP < SSEM > HE < V > B FF < SAS > N AS < > ELEI SAUS SUPPL AI LIMI ZNE 3 PEN ZNE PEN ZNE PEN AUX / EM HEA / V - B MPESS SUPPL AI SENS MDEL SID SUPPL AI SENS P M MDEL UD P M MDEL ND P M ANSFME V, 0VA ZNE 3 ZNE ZNE ZNE 3 ZNE ZNE All wiring should be done to local and national codes and ordinances. Use colorcoded, multi-conductor wire. ire number to number or letter to letter on each control. ANIN: HESE PANELS AE DESINED F USE IH VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX

8 UBLESHIN SMPM LED S are responding properly but HVA system is malfunctioning. LED s are not responding properly and HVA system is malfunctioning. LED s illuminate and HVA system functions normally but dampers do not respond. SLUINS heck HVA system wiring for proper connections. heck HVA system wiring for shorts/miswiring. heck HVA System. efer to echnical Bulletin for correct Setup/iring/Dip Switch settings. heck HVA system wiring for shorts/miswiring. heck HVA system wiring for proper connections. heck HVA thermostat for proper connections. efer to echnical Bulletin for correct Setup/iring/Dip Switch settings. heck damper motor wiring for proper connections. heck damper motor wiring for shorts/miswiring. efer to echnical Bulletin for correct Setup/iring. EFE HE DAMPE M ESIN PAE 8 LED s do not illuminate and HVA system does not respond. heck HVA & E-300 system transformer supply voltage. heck HVA & E-300 system vac transformer voltage, fuse & the E- 300 circuit breaker. heck HVA & E-300 system wiring for shorts/miswiring. HEK U IIN DEEIN vac SHS HVA system not responding and E-300 LED s are off. Dampers not responding and HE E-300 LED s are off. ISLAIN vac SHS F circuit breaker protects the E-300 and reacts to a short in the damper motor or thermostat component and field wiring. SMPMS: Module(s) appear to be dead! If vac short has occurred, vac will be present at the E-300 Module Input terminals & ; but vac will not be present at the hermostat &. SLUINS: emove vac power from E-300 and allow circuit breaker to cool! Find and repair short(s) in damper and/or thermostat field wiring. estore vac power. Disconnect the wire(s) from the terminals on the E-300 thermostat terminal blocks, and the /P terminals on the E-300 damper motor terminal blocks. estore power. If the short is no longer present, hm out the thermostat and damper field wiring for shorts/misconnections. eplace or repair wires as necessary. estore power. Module(s) will resume operation. ESIN HEMSAS heck to make sure that the thermostat c and h terminals are connected together, unless your application requires separation of these circuits. Use the () ommon terminal provided at each thermostat terminal block to wire up full vac hard-wired thermostats. ou should reference the () ommon terminal when troubleshooting incoming thermostat demand signals, even if no wire is connected there. Make sure that you wire and configure your thermostats for the correct application. Most thermostats built today can be field configured to operate as regular Heat/ ool type or as Heat Pump type. EHNIAL SUP E ontrols provides superior toll free roubleshooting Support for the E-300 when you are on the job site! all Monday - Friday 8am to 5pm ES therwise call for information on the E-300 and other ULA-ZNE products.. hen calling for echnical Support, please have a multi-meter, pocket screwdriver, and wire cutter/stripper handy. 8 E ontrols Inc. 385 Highway 33 Englishtown, NJ FAX

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