Panamatic. Midi & Mini. Installation instructions.

Transcription

1 Panamatic Midi & Mini Installation instructions DDC Dolphin Ltd The Fulcrum, Vantage Way Poole, Dorset BH12 4NU tel: fax:

2 Panamatic Midi & Mini Installation instructions August 2010 Caution: Steam discharge Caution: Racks and goods maybe hot Caution: When handling process chemicals use gloves Caution: Always isolate machine before opening front Panel - Risk of Electric Shock 2 Issue D 01/08/2010

3 EC DECLARATION OF CONFORMITY Business Name: DDC Dolphin Ltd Declares that the machinery described: Type: Panamatic Mini, Midi, Maxi, Maxi Plus, Merit, Optima Models Conforms to the following Directives: 98/37/EC Machinery 2006/95/EC Low Voltage 2004/108/EC EMC 93/112/EC Specific Information Use the following standards: BS EN :2006+A1:2009 BS EN 953:1997+A1:2009 BS EN ISO :2003+A1:2009 BS EN ISO :2003+A1:2009 BS EN ISO :2008 BS EN ISO :2007 BS EN 954-1:1997 PD 5304:2005 BS EN : 1995 BS EN : 1995 BS EN : 2001 BS EN : 2001 and complies with the relevant essential health and safety requirements DDC Dolphin Ltd The Fulcrum, Vantage Way, Poole, Dorset BH12 4NU telephone: fax: Issue D 01/08/2010

4 WARNING FAILURE TO READ THIS INSTALLATION BOOK MAY RESULT IN THE INCORRECT INSTALLATION OF THE EQUIPMENT. INCORRECT INSTALLATION WILL CAUSE ABORTIVE COMMISSIONING AND RESULT IN A SUBSEQUENT ABORTIVE COMMISSIONING CHARGE. Handle the unit with care, to avoid scuffs and scratches during installation. Do not over-tighten plumbing or any other mechanical fixtures. Do not drop mortar, plaster or similar substances into or onto the unit. This appliance must not be cleaned with a water jet. DO NOT ATTEMPT TO START THE MACHINE PRIOR TO COMMISSIONING AS DAMAGE MAY OCCUR. USE OF THE MACHINE WITHOUT SUCCESSFUL COMMISSIONING WILL INVALIDATE YOUR WARRANTY. 4 Issue D 01/08/2010

5 Unpacking Remove all packaging & Vinyl Coating material carefully and dispose of appropriately. Temporarily plug machine in to mains, press grey foot pedal to open lid to remove jacking feet & leveling screws from within chamber prior to installation. The installation kit and/or accessories, if ordered, are also located within the chamber. Safety Whenever working on the machine, ensure that the power is switched off. Removing the front panel Ensure there is a minimum of 800mm clearance at the front of the machine. Remove the panel by unscrewing the two hex head bolts using a 10mm spanner. Lift the panel upwards and pull the panel gently forward. Carefully place the front panel to one side. Positioning the unit We recommend that the floor below the machine is fully sealed to ensure that any leaks are obvious. Ensure that the unit is sited to give easy access from the front, both for operators and for maintenance. Ensure that the machine is level, use jacking feet if necessary. Connecting to the soil pipe The Panamatic requires five 3 elbows to make up a complete P trap. The 3 trap should connect immediately to a 4 swept tee or swept bend via a 3-4 reducer. Under no circumstances should short or 90 o elbows be used. Ensure that the 110mm swept tee or swept bend has a reasonable gravity fall. The 4 soil pipe must be a nominal height of 260mm high (floor to mid-point of soil). The waste should take the most direct route to the soil stack or drain. Do not use 90 o elbows. Use swept bends only. Ensure that adequate rodding access points are provided and that the pipe work is fully supported throughout with a minimum gravity fall of 1:40. Fitting an air admittance valve If the soil stack is more than 2 meters away from the machine, an air admittance valve should be fitted upstream of the unit. The air admittance valve should rise to at least 900mm. Diagram Waste Trap Reducer 3. 4 Swept Tee 4. Air Admittance Valve 5 Issue D 01/08/2010

6 Connecting to the water supply The Panamatic requires a cold water supply only and incorporates its own water storage tank with a WRAS approved Class A air gap and water solenoid valve. Ideally, the machine should operate directly from the rising water mains supply. However, it may be connected to a suitable header tank providing that a minimum flow rate is: Water Pressure required = 1 bar minimum 6 bar maximum Minimum Water Flow required = Cold Feed 18L/min at 1 bar An approved double check valve should be fitted prior to the connection of the isolator. This is to prevent any risk of chemicals/contaminates from the flexible hose entering the water supply. We recommend using a minimum of 15mm copper pipe throughout the water supply line to provide adequate supply rates. Connect the water supply to the unit using a 2.5 metre flexible hose (which is supplied with the unit), one end will be connected to the water solenoid valve and the other end to be connected by installer to the isolator valve. In case of emergency, please ensure that operators have easy access to switch off the water supply. Fitting the overflow The Panamatic is supplied with a 22mm compression fitting for the overflow pipe. Ideally, the pipe should go directly to the soil pipe via a sight glass. Ensure that the overflow has a natural gravity fall. Alternatively, the overflow may empty into a visible floor drain or through an outside wall. 22 Connecting to the electrical supply The unit is Single Phase ( VAC 50 HZ) and is supplied with a 2.5 meter length of 3 core 4mm 2 cable. The cable should be connected to an approved 13amp fused neon switched spur isolator with RCD and over current protection. In case of emergency, please ensure that operators have easy access to the electrical. Earth bonding the machine Earth bonding must be in accordance with current IEE Regulations. An earth stud is fitted to the rear of the machine for this purpose. Boxing in Where it has not been possible to fit the machine up tight against the rear wall, we recommend that the gap between the rear of the machine and the wall is boxed in. This will prevent items from falling down behind in areas that may be difficult to reach. Fitting a scalematic scale inhibitor Please follow the instructions included with the Scalematic unit. Scalematics are connected to incoming cold water supply. Ensure the directional arrow on the fitting is correct. 6 Issue D 01/08/2010

7 Fitting a detergent system Where a detergent system has been ordered, the pump will have been fitted to the Panamatic at the factory before dispatch and the initial supply of detergent (usually 5 litres) will have been placed inside the chamber. If a wire basket (or storage cupboard) has been supplied to hold the 5 litre chemical container, please screw this to a wall within 1 metre of the sluice. The basket/storage cupboard should be in full view of the person responsible for keeping the detergent topped up and at a convenient height for easy removal of the container. Care should be taken to ensure that the lid of the Panamatic is able to open fully and freely. An Installation Kit is available from the manufacturers at an extra charge. This kit comprises of: Drain system 1 x 600mm length of 80mm/3 pipe 5 x 3 Elbow ( ) 1 x 3-4 Reducer ( ) 1 x 3 Female Connector ( ) Cold water supply 1 x 15mm isolator tap 1 x 15mm double check non-return valve Power supply 1 x white 13amp safety isolating switch 2 metres 6mm earth cable, crimped one end for ease of connection 1 x earth clamp The kit if ordered is stored in the chamber. Typical Cold Water Termination Valve Typical Double Check Valve 7 Issue D 01/08/2010

8 PANAMATIC WASTE HEIGHTS 360mm MAX 260mm NOM 160mm MIN TANK OVER FILL Ø22 PIPE (LEFT RIGHT) WATER INLET PIPE WRAS APP.NO /05/ HYDRALECTRIC HYDRAVEND MAX 260 NOM 160 MIN Issue D 01/08/2010

9 Commissioning once installed Once the Panamatic has been installed, please complete the Pre-Commissioning Check List below in black ink and Fax back on Our team will then contact you to arrange commissioning. *Please note that you will be charged for abortive commissioning visits at our standard call-out rate in the event that the information given below is incorrect. Panamatic Pre-Commissioning check list Please give 5 days notice of commissioning Site Name Location of Unit Is the water pressure & flow rate correct? Is the P or S trap finally connected to a 110mm/4 soil pipe? Is the unit earth bonded? If the Panamatic is connected to the mains water supply, has a non-return valve been fitted? Is the water supply connected to the unit via a flexible hose? Do staff have easy access to switch the water supply off? Has the correct RCD & over current protection been fitted? Does the electrical supply terminate in a switched neon fused spur and do staff have access to the isolator? Has the overflow been connected correctly? Is the unit level? If a Scalematic system has been fitted, is there an isolator valve upstream for easy cartridge change? Signed Print Name Company/Position Contact Telephone Number Date 9 Issue D 01/08/2010

10 DDC Dolphin Product Range: Incomatic macerators, for clinical waste disposal Pulpmatic macerator, for pulp product disposal Nappimatic macerators, for children s nappy disposal Panamatic sluicer-disinfectors, for washing and disinfecting bedpans, commode pots, urine bottles and similar utensils Hygenex stainless steel sluices and disposal hopper Sluiceroom accessories The Sluiceroom Company The Fulcrum, Vantage Way Poole BH12 4NU United Kingdom Tel: +44 (0) Fax: +44 (0) info@ddcdolphin.co.uk 10 Issue D 01/08/2010