CNO N45F PRESENTS. Pollution Prevention (P2) Afloat TRANSITION TO THE FLEET. 03/24/98 N45 Environmental Office

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1 CNO N45F PRESENTS Pollution Prevention (P2) Afloat TRANSITION TO THE FLEET 1

2 The Process P2 Ashore program & EO Carderock & Lakehurst Testing Fleet Prototypes Installation USS Any Ship ROI = Transition Plan

3 What will P2 do for my ship? REDUCE MANHOURS REDUCE OPTAR SPENT REDUCE HAZ WASTE GENERATED 3

4 P2 afloat equipment 26 Pieces of equipment Top 11 listed: Paint dispensers HVLP paint guns Paint brush holders Red rag recycling Lg. Aqueous parts washer Sm. Impulse parts washer Electronic Particle counter Cable Lubricating system Mercury Ion exchange Maintenance free batteries HVLP Paint guns 4

5 Program Cost and Savings COST: $32M OVER THE FYDP = 220 ships BREAK EVEN POINT (average) 1 year Recoup investment from the hazardous waste disposal lines (this does not include Ship s Optar and Manpower savings) 5

6 RETURN ON INVESTMENT millions $ Investment haz waste savings 0 FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07 6

7 Average Savings per ship/per yr HAZ WASTE DISPOSAL Shore facilities will save $62K SHIP S OPTAR Each ship will save $61K MAN POWER SAVINGS Each ship will gain 8600 man hours 7

8 Total P2 savings for the FYDP $ millions Invest man hours $ ship's optar haz waste 0 FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 8

9 P2 Savings for each CVN (per yr) INITIAL INVESTMENT: $335K (equipment & intstall) EQUIPMENT LIST: (26 items total) Rag Recycling Large aqueous Parts Washer Small Aqueous Parts Washer Cable Lubricating system Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint cleaning station Paint Brush holders Electronic Particle counter MAN HOURS: 13,000 hrs SHIP S OPTAR: $80K HAZARDOUS WASTE DISPOSAL COSTS: $97K 9

10 P2 Savings for each LHA & LHD (per yr) INVESMENT: $296K (equipment & install) EQUIPMENT: Rag Recycling Large Aqueous Parts washer Small Aqueous Parts washer Cable Lubrication system Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint cleaning station Paint brush holders MAN HOURS: 12,200 hrs SHIP S OPTAR: $80K HAZARDOUS WASTE DISPOSAL COSTS: $97K Electronic Particle counter 10

11 P2 Savings for each LPD4 or 17 (per yr) INVESTMENT: $312K EQUIPMENT: (26 items) Rag Recycling Large Aqueous parts washer Small Aqueous parts washer Cable Lubricating system Mercury Ion Exchange cartridge MAN HOURS: 10,500 hrs SHIP S OPTAR: $77K Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint cleaning station Paint brush holders Electronic particle counter HAZARDOUS WASTE DISPOSAL COSTS: $96K 11

12 P2 Savings for each LSD 36/41/49 (per yr) INVESTMENT: $157K EQUIPMENT: (19 items) Rag Recycling Small Aqueous parts washer Cable Lubricating system Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint brush holders Pressure washer MAN HOURS: 6300 hrs SHIP S OPTAR: $57K HAZARDOUS WASTE DISPOSAL COSTS: $60K 12

13 P2 Savings for each LCC (per yr) INVESTMENT: $161K (equipment & install) EQUIPMENT: (20 items) Rag Recycling Small Aqueous parts washer Cable Lubrication system Maintenance free batteries MAN HOURS: 5432 hrs SHIP S OPTAR: $58K Paint Distrobution system HVLP Paint guns Paint cleaning station Paint brush holders Electronic particle counter HAZARDOUS WASTE DISPOSAL COSTS: $60K 13

14 P2 Savings for each MSC (per yr) INVESTMENT: $258 (equipment and install) EQUIPMENT: (26 items) Rag Recycling Large Aqueous parts washer Small Aqueous parts washer Cable Lubricating system Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint cleaning station Paint brush holders MAN HOURS: 8817 hrs SHIP S OPTAR: $60K HAZARDOUS WASTE DISPOSAL COSTS: $63K 14

15 P2 Savings for each MCM (per yr) INVESTMENT: $98K (equipment and install) EQUIPMENT: Rag Recycling Small Aqueous parts washer Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint brush holders Electronic Particle counter Pressure washer MAN HOURS: 1944 hrs SHIP S OPTAR: $32K HAZARDOUS WASTE DISPOSAL COSTS: $40K 15

16 P2 Savings for each class CG, DD, & DDG (per yr) INVESTMENT: $118K (equipment & install) EQUIPMENT: (17 items) Rag Recycling Small Aqueous Parts Washer Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint brush holders Pressure washer MAN HOURS: 2424 hrs SHIP S OPTAR: $33K HAZARDOUS WASTE DISPOSAL COSTS: $40K 16

17 P2 Savings for each FFG (per yr) INVESTMENT: $104 (equipment & install) EQUIPMENT: Rag Recycling Small Aqueous Parts Washer Mercury Ion Exchange cartridge Maintenance free batteries Paint Distrobution system HVLP Paint guns Paint brush holders Pressure washer MAN HOURS: 1944 hrs SHIP S OPTAR: $32K HAZARDOUS WASTE DISPOSAL COSTS: $40K 17

18 Fleet expectation Quality Reliability of equipment & proper installations Commitment CNO, NAVSEA, & Carderock partner to ensure quality & systems compatability 18

19 P2 Bottom Line BREAKING PARADIGMES change in process commercial equipment the equipment works for the sailor WORK SMARTER NOT HARDER!!! 19