Instruction Manual and Parts List. Ultra High Speed Overedge and Safety Stitch Machine

Transcription

1 Instruction Manual and Parts List Ultra High Speed Overedge and Safety Stitch Machine 32D 3M-04 3M-04 / KS 32M-05 34M-04 24M-24 24M-24 / KS 244M-24 25M-35 25M-35 / KH 25M-55 25M-55 / KH 25M-56 25H-56 / KH 32K 3M-04 3M-04 / KS 32M-05 34M-04 24M-24 24M-24 / KS 244M-24 25M-35 25M-35 / KH 25M-55 25M-55 / KH 25M-56 25H-56 / KH Singer is a registered trademark of The Singer Company Limited or its affiliated companies. 200 Copyright The Singer Company Limited

2 Contents Safety Instructions. Important Safety Instructions.2 For Safe Operation 2 2 Product Description and Machine Specification 2. Product Description Machine Specification Motor, Motor Pulley and V-Belt Specifications 5 3 Mounting and Adjustment Instructions 3. Table Cut-Out Diagram Machine Installation Lubrication and Oil Drainage Fill Silicon Oil to Reservoir Needle Attachment (or Replacement) Replacing Upper and Lower Knife 3.7 Machine Threading Thread Tension Adjustment Presser foot pressure Adjusting the Differential Feed Rate 4 3. Stitch Length Adjustment 3.2 Parts Relation and Timing 6 4 Maintenance 4. Machine Head Cleaning Oil Change and Filter Cleaning Safety Inspection 7 5 Troubleshooting

3 Contents 6 Parts list 2 6. Machine Bed Frame Components Machine Cover Components () Machine Cover Components (2) Crank Shaft Drive Components Thread Tension Components Thread Guide and Thread Take-up Components () Thread Guide and Thread Take-up Components (2) Thread Guide and Thread Take-up Components (3) Needle Bar Components () Needle Bar Components (2) Needle Plate and Needle Guard Components Upper Looper Components Lower Looper Components Chain Stitch Looper Components () Chain Stitch Looper Components (2) Differencial Feed Components Feed Dog Components Knife Drive Components Presser Foot Components Lubrication Components () Lubrication Components (2) Silicon Oil Reservoir Components Exclusive Parts List for 32K series Thread Stand Components Accessories Machine Support Plate For Semi-Submerged Components Specific Parts for 32D-25 Hand 32K-25H Optional Parts Back Latch Components Vacuum Suction & AFL Device (Option parts) ChainCutter DeviceComponents 80 7 Gauge Parts List 8

4 Safety Instructions. Important Safety Instructions Important When using the machine, basic safety procedures must be followed. Read with attention all instructions before using the machine. When using it, understand that all basic safety instructions are not limited to the following items. Read all instructions, take care of this manual, and use it as reference when necessary. Before running the machine, make sure all relevant safety specifications are adequate to specifications and technical standards in your country. The machine should not be run without its safety devices. The machine should only be operated by properly trained personnel. For your safety, goggles must be used while running the machine. Turn off or unplug the machine when the following situations arise: Passing the thread by the needle or replacing the bobbin or looper. Replacing the needle, presser foot, throat plate, feed dog and sliding plate. When the machine is in maintenance. When the operator is not running the machine. In case of lubricant oil contact with the eyes or skin, washed the surface with plenty of icy water with a generous amount of cold water. In case of ingestion, seek medical help immediately. Repair, fitting or maintenance should only be performed by properly trained personnel. Maintenance and repair on electric equipment should only be made by qualified personnel. If any electric device is damaged, the machine should be immediately stopped. Before starting the machine in full running, a test must be conducted to assure that machine and operator are able to perform the task. The machine should not be placed next to a sound source as an ultrasonic welding machine and other equipment. The machine should only be run with the proper electric cable and connectors, and also the adequate grounding. The machine should only be used to sew materials as indicated in its instructions manual, and indications of use should be followed. Singer will not be held responsible for any damage caused by unauthorized changes in the product.

5 .2 For Safe Operation To avoid the risk of electric shock, do not open the motor wiring box and do not touch the components assembled inside the wiring box. To avoid injuries do not run the machine without the belt cover or in case any other safety device is removed. To avoid possible injuries keep fingers, head and clothes far from wheel, belt and motor when the machine is running. Nothing should be placed near those parts. To avoid injuries never put your fingers next to the rotating hook and the thread take-up lever cover when the machine is running. To avoid possible injuries be careful when putting down or lifting the machine head. To avoid accident in case of a sudden start of the machine always turn it off when laying it down, or remove the belt cover and the belt. If you machine is equipped with a servomotor, it does not make noises while being driven.to avoid a possible accident caused by an unexpected start, be sure the machine is turned off. To avoid electrical shock, do not run the machine without proper grounding. To minimize the risk of accidents or damage in electric components caused by electric discharge turn the machine off before unplugging it. Clean the machine periodically. 2

6 Product Description and Machine Specification 2. Product Description Ultra high speed overedge and safety stitch machines 3

7 2.2 Machine Specification Table Machine Specification Singer Model Needle Gauge Overedge Bight Stitch Length Presser Foot Lift Singer Speed Differential Rate Application [mm] [mm] [mm] [mm] Needle Cat [spm] 32D-3M / 8500 Three-thread overlock machine 32D-3M-04 / KS / D-32M / Three-thread overlock machine with vertical chain cutter and AFL device Three-thread handkerchief edging (rolled hem) overlock machine 32D-34M / 7500 Three-thread back latch overlock machine 32D-24M / 7500 Four-thread overlock machine 32D-24M-24 / KS ~ / 7500 Four-thread overlock machine with vertical chain cutter and AFL device 32D-244M / 7500 Four-thread back latch overlock machine 32D-25M / Five-thread overlock machine 3 32D-25M-35 / KH / Five-thread overlock machine with vertical chain cutter and AFL device 32D-25M / Five-thread overlock machine 2 5 Five-thread heavy duty overlock machine with 32D-25M-55 / KH / horizontal chain cutter and AFL device 5 32D-25H / Five-thread heavy duty overlock machine 0.8~.5 7 Five-thread heavy duty overlock machine with 32D-25H-56 / KH / horizontal chain cutter and AFL device 32K-3M / 8500 Three-thread overlock machine 32K-3M-04 / KS / K-32M / Three-thread overlock machine with vertical chain cutter and AFL device Three-thread handkerchief edging (rolled hem) overlock machine 32K-34M / 7500 Three-thread back latch overlock machine 32K-24M / 7500 Four-thread overlock machine 32K-24M-24 / KS ~ / 7500 Four-thread overlock machine with vertical chain cutter and AFL device 32K-244M / 7500 Four-thread back latch overlock machine 32K-25M / Five-thread overlock machine 3 32K-25M-35 / KH / Five-thread overlock machine with vertical chain cutter and AFL device 32K-25M / Five-thread overlock machine 2 5 Five-thread overlock machine with horizontal chain 32K-25M-55 / KH / cutter and AFL device 5 32K-25H / Five-thread heavy duty overlock machine 0.8~.5 7 Five-thread heavy duty overlock machine with 32K-25H-56 / KH / horizontal chain cutter and AFL device With Direct Drive Servo Motor With Clutch Motor Needles Threads 4

8 2.3 Motor, Motor Pulley and V-Belt Specifications 2.3. For 32D series ½ HP 2-pole clutch motor Motor pulley diameter M type v-belt Machine Speed Table 2 Motor Pulley Diameter [mm] [spm] 50Hz 60Hz 5, , , , , For 32K series Direct drive servo motor and control system. 5

9 3 Setup and Adjustment Instructions 3. Table Cut-Out Diagram 40 R6 60 R25 R C-C R B 45 R24 B C C B-B A A A-A Figure 6

10 3.2 Machine Installation Install the machine support components and the cloth waste chute as indicated in Figure 2. In case of semi-submerged assembly, the distance between the needle plate top surface and the table top is around 00 mm. For fullysubmerged assembly, the distance is around 5.0 mm Figure 2 7

11 3.2 Machine Installation Mount the machine head over the machine support plate. Connect the machine handwheel to the clutch motor with the v-belt (for 32D only) Adjust the tension of the v-belt so that it can be about 20 mm bent inward when you press the middle of it and make sure the motor turning direction is clockwise, referred to the Figure 3.(for 32D only) 2cm Figure 3 Set the pedal of the clutch motor to the left side and the pedal of the presser foot lift at right side. Install the thread stand referred to the parts list. Install the belt cover according to Figure 4.(for 32D only) Figure 4 8

12 3.3 Lubrication and Oil Drainage Important As this is a ultra high speed machine, DO NOT run the machine before oiling and assuming the direction of the motor rotation. Remove the rubber plug and fill the lubricant oil (Singer Oil) until the indicator of the oil level between 'L' and 'H' lines of the oil level sight window. After that put back the rubber plug. When using the machine for the first time, or a machine that has not been used for some time, oil the needle bar top, the guides and looper before running it. H L Figure 5a Figure 5b To preserve the machine, change the oil after the four weeks of use. After that, the oil must be changed every six months. To change the oil, simply remove screw indicated on Figure 6. After draining the oil, replace the screw and fill the machine with new oil. This machine has an oil filter that must be cleaned every month or changed as needed. To replace the oil filter, simply remove four screws and remove the top cover indicate on Figure 7. Then remove three screws and remove oil filter cap. Figure 6 Figure 7 9

13 3.4 Fill Silicon Oil to Reservoir When sewing in ultra high speed, fill the device with silicon oil in order to prevent needle thread breakage and fabric damage. As show on Figure 8. Figure Needle Attachment (or Replacement) Use only Singer s Cat. 620 needles Loosen screw as indicated on Figure 9 & 0 with the Allen key wrench in the accessory box and insert the needle (or remove the old For needle For 2 needle needle). Insert the needle with its long groove facing towards you and push it up until the bar end.. Tighten screw. Figure 9 (a) OK! Insert the needle to the proper depth. Figure 9 (b) Figure 0 0

14 3.6 Replacing Upper and Lower Knife Replacing the upper knife. Loosen screw. Move lower knife holder 2 to the extreme left position. Tighten screw temporarily. 2. Remove screw 3 and then upper knife 4. To install a new upper knife, turn the handwheel until the upper knife holder reaches the lowest position of its stroke. Overlap the cutting edges of the upper anb lower knives by 0.5~.0 mm according to the overedge width (Figure ). 3. Overlap the cutting edges of the upper and lower knives so that midpoint A on upper knife 4 and the midpoint of lower knife 6 are crossed (Figure 2). Loosen screw. Make sure the upper and lower knives mate positively. Then tighten screw. 4. Place a thread between the upper and lower knives. Check the cutting by turning the handwheel Figure Replacing the lower knife. Loosen screw. Move lower knife holder 2 to the extreme left position. Tighten screw temporarily. 2. Loosen screw 5 and remove lower knife 6. Install a new knife by referring to "Replacing the upper knife procedures 3 and 4. To install a new lower knife, the cutting edge of the lower knife should be flush with the top surface of the needle plate ~.0mm 6 Figure 2 (a) Top surface of the needle plate Adjusting overedge width I. Loosen screw move lower knife holder 2 all the way to the left and then tighten the screw temporarily. 2. Loosen screw 7 move upper knife clamp 8 left or right as required. Install upper and lower knives by referring to "Replacing the upper knife" procedures 3 and Figure 2 (b) A Top surface of the needle plate

15 3.7 Machine Threading 3.7. Easy Threading Method Important Refer to the sewing type you need for correct threading. Any incorrect threading may cause thread brake, uneven stitches or skip stitches. Open three covers. Move the presser foot aside. Knot the preset thread and the thread being used together to thread the machine. 2 Needle thread Trim the knots off neatly before passing through the eye of the needle to rethread. 3 Make sure the machine is threaded correctly by referring to the threading diagram. 4 Looper thread Trim the knots off neatly after passing through the yey of the looper Threading Diagram For three / four thread machine Figure 3 For five thread machine Figure 4 Figure 5 2

16 3.8 Thread Tension Adjustment Important The thread tension should be adjusted according to the type and thickness of the cloth, sewing thread, sewing width, stitch length and others. Therefore the pressure of the tension nuts or thread guides should be individually adjusted for each case. The following adjustments are related to Figure 6 &7. Tension Nut : controls the needle thread or the left thread in case of two needles. Tension Nut 2: controls the thread in the right needle. Tension Nut 3: controls the thread in the lower looper. Tension Nut 4: controls the thread in the lower looper. Tension Nut 5: controls the thread of the safety stitch Figure To loosen To tighten 2 3 Figure 7 3

17 3.9 Presser foot pressure Loosen adjusting nut of Figure 8 and turn adjusting bar 2 to adjust the presser foot pressure.it should be as light as possible to be sufficient to obtain the proper stitch formation. 2 Light Heavy Figure Adjusting the Differential Feed Rate The differential feed ratio is the ratio of movements between the main feed dog and differential feed dog. When the movement of main feed dog is bigger than the differential feed dog, the fabric is stretched at sewing. Otherwise the fabric will be shrunk. Loosen the adjusting nut and turn the adjusting nut 2 to adjust the differential feed ratio. As shown on Figure 9. To shrink 2 To stretch Figure 9 4

18 3. Stitch Length Adjustment Important The stitch length adjustment is made according to the sewing fabric, differential feed ration and other factors. Press button to the end and keep it pressed as shown on Figure 20. Turn the handwheel until we have the desired stitch length. It is shown on the handwheel scale. Aligning Mark Coarse Fine Handwheel Push Button Figure 20 5

19 3.2 Parts Relation and Timing 3,4 Thread 5 Thread (b) (c) (e) (d) (a) Top surface of the needle plate (a) Figure 2 Figure 22 Figure 23 (g) Top surface of the needle plate (h) (f) Figure 25 Top surface of the needle plate Figure 24 Figure 26 Figure 27 Upper looper Feed dog Model 32D & 32K Height of needle (Figure 2) Lower looper left limit position (Figure 22) Upper looper left limit position ( c ) (Figure 23) Height of upper looper ( c ) (Figure 23) Upper looper holder left limit position (e) (Figure 23) Upper looper holder install direction Chain looper left limit position (f) (Figure 24) Height of feed dog (g) (Figure 25) Height of auxiliary feed dog (h) (Figure 27) Feed eccentric -3M ~ Left ~2.0-3M-04 / KS ~ Left ~2.0-32M ~ Left 0.6~ ~.7-34M ~ Right ~.7-24M ~ Right ~2.0-24M-24 / KS ~ Right ~ M ~ Right ~2.0-25M ~ Left ~2.0-25M-35 / KH ~ Left ~2.0-25M ~ Left ~2.0-25H-55 / KH ~ Left ~2.0-25H ~ Left ~2.0-25H-56 / KH ~ Left ~2.0 6

20 4 Maintenance 4. Machine Head Cleaning Clean the machine periodically with a soft and dry cloth to remove the excess of dust on the machine head. Do not use any kind of lacquer thinner to wipe the surface. Figure Oil Change and Filter Cleaning 4.3 Safety Inspection When Machine is running, oil will be sprayed into the oil window. If no oil sprayed, please check oil level (see topic 3.3) If the machine was idle for a long time, oil the top of the needle holder, guides and looper guides before resuming the operation. The oil should be changed every four months. To replace the oil, follow the instructions of topic 3.3. The oil filter should be cleaned every month or replaced by a new one as necessary. To clean or replace the oil filter, follow the instructions of topic 3.3. Frequently check if all safety devices are properly installed and adjusted. Check all screws that fix and hold the machine head that should be properly tight. OK! (Operating) Figure 29 Check and be sure the V-belt is not excessively worn out and see that it has the proper tension (Except 32K) Check and be sure there is no motor overheating and be sure that the cable and electric connector are not damaged. 7

21 Troubleshooting Problems Possible Causes Possible Solutions. Needle installed the wrong way.. Install the needle correctly. 2. Wrong kind of needle. 2. Use needle adequate for cloth and thread. Broken needle 3. Damaged needle. 3. Replace for a new one. 4. Wrong relation with needle guards. 4. Adjust needle guards. 5. Wrong relation with looper. 5. Adjust the looper. 6. Needle is not centralized with the hole at the needle plate or the presser foot. 6. Adjust the needle plate or the presser foot.. Low quality thread.. Use good quality thread. 2. Thread is thicker than the eye of the needle. 2. Use adequate needle to cloth and thread. 3. Wrong passage of thread. 3. Pass thread correctly. 4. Thread tension too tight. 4. Adjust the thread tension unit. Broken thread 5. Needle wrongly set. 5. Set needle correctly. 6. Thread stand wrongly set. 6. Set the thread stand correctly. 7. Needle overheating. 7. Fill in silicon oil or adjust needle guards. 8. Tension disk or guides with burrs. 8. Replace the parts. 9. Wrong relation of needle with looper. 9. Adjust the synchronism of needle and looper. 0. Needle, looper, needle plate and guides have burrs. 0. Replace the part.. Wrong relation of needle with looper.. Adjust the relation of needle with looper. 2. Wrong passage of thread. 2. Pass thread correctly. 3. Needle installed the wrong way. 3. Install needle correctly. Skip stitches 4. Inadequate tension of thread. 4. Adjust thread tension button. 5. Point of looper damaged. 5. Replace the part. 6. Needle damaged. 6. Replace for a new needle. 7. Wrong installation of needle guards. 7. Adjust the needle cover.. Wrong threading.. Pass thread correctly. 2. Thread is thicker than needle hole. 2. Use proper needle hole for cloth and thread. Failure in stitches 3. Wrong thread tension. 3. Adjust the thread tension units. 4. Needle thread is not lubricated. 4. Fill in the silicon oil. 5. Wrong relation of needle with looper. 5. Adjust the needle and looper. 8

22 Troubleshooting Problems Possible Causes Possible Solutions. Wrong threading.. Threading correctly. 2. Wrong installation of thread stand. 2. Install thread support correctly. 3. Wrong setting of lower knfe. 3. Adjust lower knife correctly. Uneven Stitches 4. Knives does not cut perfectly. 4. Adjust or replace knives. 5. Thread guide or tension disc with burrs. 5. Replace the part. 6. Needle point damaged. 6. Replace the needle. 7. Inadequate height of feed dog. 7. Adjust the height of feed dog. 8. Inadequate thread tension. 8. Adjust thread tension.. Thread tension is too strong.. Adjust thread tension. 2. Inadequate pressure on presser foot. 2. Adjust pressure on presser foot. Puckering 3. Inadequate height of feed dog. 3. Adjust the height of feed dog. 4. Knives does not cut perfectly. 4. Adjust or replace knives. 5. Differential feed is not correct. 5. Adjust differential feed ratio. 6. Needle is too thick. 6. Use proper needle to cloth and thread.. Incorrect presser foot.. Adjust presser foot correctly. 2. Inadequate synchronism of lopper cam. 2. Adjust looper cam. 3. Chain stitch looper installed wrongly. 3. Adjust looper correctly. Poor chain-off stitches 4. Wrong passage of thread. 4. Pass thread correctly. 5. Thread tension inadequate. 5. Adjust thread tension. 6. Wrong relation of needle with looper. 6. Adjust relation of needle with looper. 7. Needle plate or presser foot with burr. 7. Replace the part. 8. Rough thread tension disc. 8. Polish thread tension disc. 9

23 Parts list

24 6. Machine Bed Frame Components

25 6. Machine Bed Frame Components No. Part No. Description Qty 3thread 4thread 5thread P0300 Pin 2 P0307 Pin Indicator guide Pipe P0308 Pin Plug Bracket Assembly 8 207S3003 Screw S3000 Bed pin P0309 Pin Pin Pin (for 32D-25H only)

26 6.2 Machine Cover Components ()

27 6.2 Machine Cover Components() No. Part No. Description Qty 3 thread 4 thread 5 thread Top cover 2 207S02 Screw Gasket Cushion rubber Oil sight window Plug Side cover 8 207S02 Screw S008 Screw Presser bar Front cover (left) S700 Screw Belt cover assembly 5 S003 Screw Fan cover 7 207S007 Screw Front cover (right) Hinge S008 Screw Pin S400 Screw Spring Latch S009 Screw S4002 Screw S4003 Screw Latch S003 Screw Flat spring 3 S003 Screw Front cover (left) S0 Screw Side cover Threading diagram Threading diagram J Singer S cameo 38 J XX Model plate J Singer resin plate 40 R0300 Revit

28 6.3 Machine Cover Components (2)

29 6.3 Machine Cover Components (2) No. Part No. Description Qty 3 thread 4 thread 5 thread Cloth plate Cloth plate Bushing 4 207S400 Screw 5 W02004 Washer Washer 7 207S0 Screw Cushion rubber Side cover (Wide) Side cover (Narrow) 0 207S03 Screw 2 W02002 Spring washer 3 207S0 Screw Washer Cushion rubber Latch 7 207S04 Screw Plate 9 207S7003 Screw Lever 2 207S2000 Screw Spring Bracket Fabric guide S007 Screw Eye guide Eye guide S05 Screw W00 Washer Bracket 3 207S20002 Screw Washer Bed cover plate assembly S200 Screw Gasket Cover plate S02 Screw S06 Screw 39 N000 Nut Oil Reservoir Cushion 27

30 6.4 Crank Shaft Drive Components

31 6.4 Crank Shaft Drive Components No. Part No. Description Qty 3 thread 4 thread 5 thread Crankshaft Crankshaft (for 32D-25H / 32K-25H only) Washer Blance weight S07 Screw Pin 7 S0009 Screw Cover S007 Screw O Ring B04004 Ball bearing assembly 2 207S08 Screw 3 207S4006 Screw Ring 5 B002 Ball bearing 6 B04005 Ball bearing 7 W03003 Washer Oil seal O ring O ring Right cover S02 Screw Fan assembly Machine pulley 25 S0009 Screw S3004 Screw 27 W02004 Spring washer Pin Cover S700 Screw S02 Screw Spacer Cover 29

32 6.5 Thread Tension Components For -needle For 2-needle

33 6.5 Thread Tension Components No. Part No. Description Qty 3 thread 4 thread 5 thread Tension spring assembly Rachet Cup Tension disc Felt S3006 Screw stud Spring Tension spring assembly Spring Thread guide 2 207S007 Screw Thread guide Tension guide S004 Screw Tension spring assembly Tension spring assembly 8 30S60062R Knob (red dot) 9 30S60062Y Knob (Yellow dot) S60062B Knob (blue dot) 2 30S60062G Knob (Green dot) 3

34 6.6 Thread Guide and Thread Take-up Components () 9 2 For 5-thread

35 6.6 Thread Guide and Thread Take-up Components () No. Part No. Description Qty 3thread 4thread 5thread Bracket S09 Screw Thread guide (for 32D-25H / 32K-25H only) Thread take-up (for 32D-25H / 32K-25H only) S400 Screw Bracket S003 Screw Thread guide S400 Screw Thread guide (except 32D-25H / 32K-25H) S05 Screw (for 32D-25H / 32K-25H only) Thread guide (for 32D-25H / 32K-25H only) S003 Screw Thread guide (except 32D-25H / 32K-25H) Thread guide (for 32D-25H / 32K-25H only) S003 Screw Bracket Thread retainer S20003 Screw Spring Thread take-up (except 32D-25H / 32K-25H) S05 Screw (except 32D-25H / 32K-25H)

36 6.7 Thread Guide and Thread Take-up Components (2) For 3-thread and 4-thread

37 6.7 Thread Guide and Thread Take-up Components (2) No. Part No. Description Qty 3thread 4thread 5thread Thread guide Thread guide S400 Screw Bracket S09 Screw Thread eyelet Thread eyelet S05 Screw S09 Screw Bracket Thread retainer S20003 Screw Spring Thread take-up Thread take-up

38 6.8 Thread Guide and Thread Take-up Components (3)

39 6.8 Thread Guide and Thread Take-up Components (3) No. Part No. Description Qty 3thread 4thread 5thread Bracket Thread guide S006 Screw W00 Washer Thread take-up 6 207S007 Screw Thread eyelet 8 207S020 Screw Thread guide Thread guide (for 32D-25H / 32K-25H only) Thread guide (for 32D-25H / 32K-25H only) Thread take-up Thread take-up (for 32D-25H / 32K-25H only) S02 Screw Thread guide 37

40 6.9 Needle Bar Components ()

41 6.9 Needle Bar Components () No. Part No. Description Qty 3 thread 4 thread 5 thread Connection assembly Screw Pin Screw Crank assembly 6 S0508 Screw Shaft Collar Screw Washer H05008 Ring Lever assembly Screw Shaft assembly Shaft Oil wick Needle bar bushing assembly Needle Bar Bushing Screw O ring Oil felt Ring assembly Screw Plug 39

42 6.0 Needle Bar Components (2) For 3 thread For 4 thread For 5 thread

43 6.0 Needle Bar Components (2) No. Part No. Description Qty 3 thread 4 thread 5 thread XXXXXXXX Needle holder assembly S4009 Screw Thread guide (except 32D-25H / 32K-25H) S024 Screw XXXXXXXX Needle XXXXXXXX Needle XXXXXXXX Needle holder assembly S4009 Screw Thread guide S024 Screw 0 0 XXXXXXXX Needle holder assembly S4009 Screw Thread guide S024 Screw XXXXXXXX Needle 0 0 4

44 6. Needle Plate and Needle Guard Components For 5-thread For 3-thread / 4-thread

45 6. Needle Plate and Needle Guard Components No. Part No. Description Qty 3 thread 4 thread 5 thread XXXXXXXX Needle plate S7003 Screw Bracket (Front) S007 Screw Cushion rubber Bracket (Rear) S007 Screw XXXXXXXX Needle guard (Front) S0027 Screw XXXXXXXX Needle guard (Rear) S2005 Screw W03004 spring S002 Screw XXXXXXXX Needle guard (Front) S007 Screw XXXXXXXX Needle guard (Rear) S0027 Screw Bracket S003 Screw XXXXXXXX Needle plate S7003 Screw Bracket (Front) S007 Screw Cushion rubber Bracket (Rear) S007 Screw XXXXXXXX Needle guard (Front) S007 Screw 0 29 XXXXXXXX Needle guard (Rear) S2005 Screw 0 3 W03004 spring S002 Screw 0 43

46 6.2 Upper Looper Components

47 6.2 Upper Looper Components No. Part No. Description Qty 3 thread 4 thread 5 thread Connection assembly 2 207S06 Screw S005 Screw Crank assembly Crank assembly 0 6 S0508 Screw Shaft Washer 9 207S004 Screw Spring washer Spacer Oil Seal Spacer Lever assembly 5 207S2002 Screw Pin assembly Oil wick 8 207S400 Screw Upper looper holder assembly Felt 2 207S025 Screw 22 XXXXXXXX Upper looper S026 Screw Cover S7004 Screw S027 Screw Oil wick Felt Bracket S020 Screw 45

48 6.3 Lower Looper Components

49 6.3 Lower Looper Components No. Part No. Description Qty 3 thread 4 thread 5 thread Connection assembly 2 207S06 Screw S005 Screw Crank assembly 0 5 S0508 Screw Shaft Washer 8 207S004 Screw Spring washer Oil seal XXXXXXXX Lower looper 2 207S4006 Screw S028 Screw Lower looper holder assembly 5 207S20004 Screw 6 207S500 Screw Crank assembly S0508 Screw

50 6.4 Chain Stitch Looper Components ()

51 6.4 Chain Stitch Looper Components () No. Part No. Description Qty 3 thread 4 thread 5 thread Connection B08002 Needle bearing Crank Bushing S2003 Screw Washer Slider S3009 Screw Washer Spring washer Pin O ring Shaft Holder assembly S0508 Screw Crank assembly S0508 Screw Link Bushing S2003 Screw Washer Shaft Oil seal XXXXXXXX Chain stitch looper Sl028 Screw Chain stitch looper holder assembly S20004 Screw Spacer S500 Screw

52 6.5 Chain Stitch Looper Components (2)

53 6.5 Chain Stitch Looper Components (2) No. Part No. Description Qty 3 thread 4 thread 5 thread Thread guide S007 Screw Thread guide Holder Bracket S20002 Screw Washer S3005 Screw Tension disc Spring S6004 Knob Thread guide S003 Screw Thread guide S020 Screw Thread guide S020 Screw Looper thread take-up assembly S4009 Screw Spring Thread guide S007 Screw 0 0 5

54 6.6 Differencial Feed Components

55 6.6 Differencial Feed Components No. Part No. Description Qty 3thread 4thread 5thread Connection Pin 3 207S4007 Screw 4 BO800 Needle bearing Eccentric Guide (Feed eccentric) Flat spring 8 207S4003 Screw Regulator assembly 0 207S4006 Screw Eccentriv assembly Spring 3 207S20005 Screw Ratchet Push button shaft Gaket O ring Washer Spring 20 H0508 Ring Link S20006 Screw Ring Lever assembly 25 S0508 Screw Lever S20007 Screw Shaft O ring Spring Regulator plate S008 Screw Spacer Nut S3000 Screw Spring washer S6002 Stopper S0 Screw Washer Adjusting shaft Label 42 H0508 Ring Spring Pin 53

56 6.7 Feed Dog Components

57 6.7 Feed Dog Components No. Part No. Description Qty 3 thread 4 thread 5 thread Shaft 2 H05009 Ring Plug Washer Crank assembly 6 207S3005 Screw Screw Block Crank assembly 0 S0508 Screw Pin 2 N0004 Nut Wsher Pin 5 207S300 Screw Gasket Ring O ring Block Collar S400 Screw Link Bushing S2003 Screw Wsher Main feed dog bar 27 XXXXXXXX Main feed dog assembly 28 XXXXXXXX Main feed dog 29 XXXXXXXX Auxiliary feed dog Screw Screw Differentrial feed dog bar 33 XXXXXXXX Differentrial feed dog Sl030 Screw Block Feed bar guide (Right) S3006 Screw Feed bar guide (Left) S3006 Screw Feed bar guide oil seal Oil seal S3007 Screw Tube Clamp Sl0 Screw 55

58 6.8 Knife Drive Components For 32D-25H / 32K-25H For 32D-25H / 32K-25H

59 6.8 Knife Drive Components No. Part No. Description Qty 3 thread 4 thread 5 thread Connection assembly 2 207S06 Screw Crank assembly Crank assembly S0508 Screw Pin 7 207S4007 Screw Collar assembly 9 S0003 Screw Upper knife lever Pin Upper knife holder Upper knife holder S02 Screw 7 XXXXXXXXX Upper knife 8 S0029 Screw Angle upper knife holder XXXXXXXXX Angle upper knife S020 Screw Angle upper knife gib Waste guard S025 Screw W00 Washer Lower knife holder Lower knife holder S007 Screw Lower knife holder guide S09 Screw Spring Plate S007 Screw 36 XXXXXXXXX Lower knife Lower knife clamp S2004 Screw 57

60 6.9 Presser Foot Components

61 6.9 Presser Foot Components No. Part No. Description Qty 3 thread 4 thread 5 thread Lever 2 207S20008 Screw Spring Stopper 5 207S02 Screw S03 Screw 7 N0004 Nut Link Lever Collar assembly S0507 Screw Spring Bushing 4 207S06 Screw Shaft Presser arm Pin 8 S00 Screw 9 XXXXXXXX Presser foot assembly S030 Screw Finge guard Stopper S009 Screw S020 Screw Flat Spring S032 Screw Spring (except 32D-25H / 32K-25H) Adjusting screw S6003 Nut Lever S20009 Screw Spring Stopper S007 Screw Chain cutter S020 Screw 59

62 6.20 Lubrication Components ()

63 6.20 Lubrication Components () No. Part No. Description Qty 3 thread 4 thread 5 thread Oli pump assembly Worm wheel 3 207S5002 Screw Oil distributor assembly Plug S30002 Screw 7 206S30009 Joint screw Washer S3008 Screw Tank 207S005 Screw Oli filter Cover 4 207S007 Screw O ring Joint S30009 Joint screw Clamp Tube Joint S30009 Joint screw Clamp Tube Joint Oil guide 6

64 6.2 Lubrication Components (2)

65 6.2 Lubrication Components (2) No. Part No. Description Qty 3 thread 4 thread 5 thread Oil sight gauge O Ring Indicator assembly Indicator support 5 207S30002 Screw assembly Oil reservoir assembly 7 207S3002 Screw Washer 9 207S3009 Bolt Washer Gasket Worm 3 207S4006 Screw Pipe Ball 6 207S400 Screw Oil wick Pipe assembly 9 207S0 Screw Ball S400 Screw Joint assembly Felt O ring Tube 63

66 6.22 Silicon Oil Reservoir Components

67 6.22 Silicon Oil Reservoir Components No. Part No. Description Qty 3 thread 4 thread 5 thread Silicone oil reservoir Cover Felt Felt Thread guide Thread guide S02 Screw Cover Oil felt Pin Silicone oil reservoir Cover 3 207S30003 Screw Oil wick Tube Clamp Needle thread lubricator S008 Screw Plug Oil felt Pin Needle thread lubricator S007 Screw Plug Silicone oil reservoir

68 6.23 Exclusive Parts List for 32K series

69 6.23 Exclusive Parts List for 32K series No. Part No. Description Qty 3 thread 4 thread 5 thread Machine Frame Crank shaft Washer Worm 5 S008 Screw Helical casing 7 207S4006 Screw Right cover 9 207S02 Screw Direct drive servo motor 4S3000 Screw Motor cover 3 S003 Screw Hand wheel 5 S0009 Screw

70 6.24 Thread Stand Components 68

71 6.24 Thread Stand Components No. Part No. Description Qty 3 thread 4 thread 5 thread Thread bar (lower) Washer N0200 Nut Bracket (3 spools) Bracket (2 spools) Spool pin W02002 Washer Thread guide bar (3 spools) Spool tray Cushion Spool holder L02004 Screw Rubber washer Thread stand support Thread bar (upper) Joint 7 S04002 Screw N0004 Nut Bracket Thread guide bar 2 S04003 Screw Thread guide bar (2 spools) Bracket 24 S04004 Screw N0005 Nut Thread guide bar (5 holes) Thread guide hole Rod cap Screw Screw Nut 69

72 6.25 Accessories

73 6.25 Accessories No. Part No. Description Qty 3 thread 4 thread 5 thread Dust cover Oil bottle Small oil bottle Needle Lower knife Spanner (6mm) Spanner (7mm) Spanner (8mm) Allen key driver (.5mm) Allen key (8mm) Allen key (2mm) Allen key (5mm) Allen key (4mm) Screw driver (small) Screw driver (middle) Tweezers Allen key (6mm) Funnel Foot controller chain Oil filter Screw driver (big) 7

74 6.26 Machine Support Plate For Semi- Submerged Components No. Part No. Description Qty 3 thread 4 thread 5 thread Machine support plate Cushion rubber S6008 Nut Washer S3007 Screw Spacer Waste chute (upper) Waste chute (lower) Screw Waste chute inlet Screw Spacer

75 6.27 Specific Parts for 32D-25H and 32K-25H No. Part No. Description 3 thread 4 thread 5 thread XXXXXXXX Presser foot assembly S030 Screw Pin Fabric guard W0002 Washer S08 Screw Spring S6050 Screw Finger guard S009 Screw Thread eyelet Spring 0 0 Qty 73

76 6.28 Optional Parts For 32D-3M 32D-24M 32D-25M 32K-3M 32K-24M 32K-25M For 32D-32M 32K-32M Turm down hemming

77 6.28 Optional Parts No. Part No. Description Qty 3 thread 4 thread 5 thread Fabric guard Cloth plate bracket Hinge guide bracket 4 20S20002 Screw Spring washer 6 20S6003 Nut Pin Flat spring 20S0 Screw 2 S000 Screw 3 W02002 Spring washer 4 XXXXXXXXX Presser foot Edge guide bracket 6 20S200 Bolt Washer S00 Screw Washer Edge guide Edge guide S033 Screw Uncurler S034 Screw XXXXXXXXX Presser foot finger

78 6.29 Back Latch Components For 32D-34M 32D-244M 32K-34M 32K-244M

79 6.29 Back Latch Components No. Part No. Description Qty 3 thread 4 thread 5 thread 205S6002 Nut Washer Connecting plate S300 Screw S3002 Screw S6003 Nut S005 Screw Bracket S3003 Connecting screw Thread tension releasing wire assemb S6005 Nut Spring S30009 Screw S005 Screw S6004 Nut Tension support Thread tension releasing plate S3004 Screw S30007 Screw Thread press plate 0 2 S02007 Screw Knife supporter S30008 Screw Pressing block Small knife support Spring S6007 Thread tension nut Knife 0 29 XXXXXXXX Needle plate XXXXXXXX Needle plate Needle plate supporter (front) 0 32 XXXXXXXX Presser foot finger XXXXXXXX Presser foot finger XXXXXXXX Feed dog assembly XXXXXXXX Feed dog assembly Cloth plate Thread guide plate Thread tension plate S6003 Nut Frong frame Thread tension releasing lever Connector S2004 Connector screw S4003 Screw S2003 Screw Spring S2002 Screw Sleeve Bracket Collar S4002 Screw S06 Screw

80 6.30 Vacuum Suction & AFL Device (Option parts) Installation position optional IN OUT 4 OUT 3 For 32D series only For 32K series only

81 6.30 Vacuum Suction & AFL Device (Option parts) No. Part No. Description Qty 3 thread 4 thread 5 thread Vacuum suction assembly (For 32D only) Vacuum suction assembly (For 32K only) (3) (3) (3) Z basket () () () Bag connecting cover () () () Tube D38x0.7 (2) (2) (2) Muffler () () () Tube () () () Dispenser assembly () () () Tube D3x0.7 () () () Cylinder () () () Fabric clippings suction nozzle () () () Pneumatic switch For 32D only) () () () Pneumatic switch For 32K only) () () () PU tube 3M (D6x4) () () () Pressure regulator with filter tap () () () Control switch () () () Fabric clippings bag () () () Adjustable tube connector () () () Dispenser bracket () () () Pressure regulator bracket Screw () () () Screw (0) (0) (0) Tube clamp (4) (4) (4) Nozzle plate () () () Elbow pipe () () () Scew (2) (2) (2) AFL connecting rod S3009 Screw M5x S7007 Screw M6x AFL bracket AFL Cylinder S032 Screw M4x

82 6.3 Chain Cutter Device Components 2 No. Part No. Description Qty 3 thread 4 thread 5 thread Vertical chain cutter device assembly (KS) Horizontal chain cutter device assembly (KH)

83 7 Gauge Parts List MACHINE MODEL 32D & 32K GAUGE NEEDLE NG SW PLATE MAIN FEED DOG ASSM. MAIN FEED DOG AUX. FEED DOG DIFF. FEED DOG PRESSER FOOT ASSM PRESSER FOOT FINGER UPPER FINGER LOWER LOOPER CHAINSTITCH LOOPER -3M-04 (KS) M M M-24 (KS) M M-35 (KH) M-55 (KH) H-56 (KH) MACHINE MODEL 32D & 32K GAUGE UPPER KNIFE LOWER KNIFE OVERLOCK NEEDLE GUARD CHAIN STITCHNEEDLE GUARD NEEDLE HOLDER NG SW FLAT KNIFE ANGLE KNIFE FRONT REAR FRONT REAR NEEDLE -3M-04 (KS) /9-32M / -34M /9-24M-24 (KS) /9-244M / -25M-35 (KH) /4-25M-55 (KH) / -25H- 56 (KH) /2 8

84 Rev.05 - Jun.200 P/N Singer is a registered trademark of The Singer Company Limited or its affiliated companies. 200 Copyright The Singer Company Limited