ORTEC INDUSTRIAL FLUID CHILLERS FC SERIES ( TONS) Compressed Air, Gas & Fluid Technologies. i e n d. l y. t a. R e. f r. i g e.

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1 ORTEC Compressed Air, Gas & Fluid Technologies t a l r o n m e n i l y E n v F r i e n d t r a n l y R e i g e f r INDUSTRIAL FLUID CHILLERS FC SERIES (0-00 TONS)

2 Application Flexibility Nortec Industrial Fluid Chillers High Performance Better Efficiency State-of-the-art Technology Flexibility of design and product adaptability sets Nortec apart from the rest in the industry. Each unit is individually designed and manufactured to meet your exact specifications. Chillers are available from 0-00 tons capacities with user selectable cooling - Air cooled or Water cooled, and with single, duplex or multiple refrigeration circuits. A long list of available options helps you choose the components needed for your application. Quality engineering and manufacturing is the key element of our flexibility. Why You Need a Chiller? Equipment Protection The most compelling reason for a chiller is the continuous protection it provides to your valuable process equipment. It represents a small fraction of the investment, yet it extends the life of your equipment by many years. Increased Production By maintaining a constant cooling temperature in the production process, the speed and accuracy of parts produced is greatly enhanced. You may ask yourself: "Does my equipment shut down during summer months?" A water tower may provide adequate cooling during fall and winter months, but fail during the summer months. A water chiller will immediately eliminate this problem. Save Water and Related Costs With today's environmental issues and limitations, even the use of 0 gallons of city water per minute (. million gallons of water per year) - will be a significant addition to your manufacturing costs. With the use of a Nortec chiller, you will not only eliminate this cost permanently but you will not have any environmental issues to worry about. By doing a cost analysis, you will be surprised to realize how quickly a chiller ends up paying for itself and then saving you money for years to come. Lasers High temp. mixers Welders Plasma cutting Typical Applications olds and Dies Printers Injection & Blow molding Food processing Principle Of Operation Compressor 5 Receiver 5 Isolation Valve High Pressure Low Pressure Hot Gas By-pass Bleed Valve Fill Port Safety Valve Sight Glass Suction Accumulator Evaporator 0 Drain Valve Return 0 Cold Fluid Outlet Thermo. Exp. Valve Refrig. Filter Drier Pump Isolation Valve Check Valve 5 Sight Glass Condenser Fan Cycle Switch Condenser Fan otor 5 Flow Switch Gauge Expansion Tank 0

3 Nortec Industrial Fluid Chillers Standard Features 5 0 High efficiency scroll hermetic compressor (0-50 tons) Semi hermetic piston compressor with unloading capacity %, %, 00% (-0 tons) Semi hermetic rotary screw compressor with unloading capacity 5%, 50%, 5%, 00% (0-500 tons) Compressor discharge service valve Compressor suction service valve Compressor oil separator (rotary screw) Compressor internal discharge check valve Liquid line filter drier Liquid line sight glass Liquid line solenoid valve Thermostatic expansion valve Hot-gas by-pass valve Shell & tube or stainless steel brazed plate evaporator High/low refrigeration safety switch Freeze control thermostat Process water pump Expansion tank Pump isolation valves otor starter and overload protection Power ON light Power ON switch Failure alarm No flow shut-down NEA electrical Pump pressure gauge Refrigerant: R-, R-A, R0C & R0A One year parts and labor warranty Suction/discharge refrigeration pressure gauge Optional Features Outdoor application NEA, NEA R electrical ain power disconnect switch Hazardous environment NEA electrical Line voltage and phase monitor Duplex pumping station Air cooled condenser with fan cycle control Duplex or multiplex refrigeration circuits 0 Extended compressor warranty 5 Optional voltage: or Programmable Logic Controller (PLC) Low ambient package Typical Duplex Chiller Configuration Q R P A U T O A Condenser L Pump B Liquid Receiver Gauge C Filter Dryer N Flow Switch D Solenoid O Drain Valve B K S N E F G H Sight Glass Expansion Valve Suction Accumulator Balancing Valve P Q R S Inlet Bleed Valve Expansion Tank Service Isolation Valve H L I Chiller Evaporator T Rotary Screw Compressor C G J Outlet U Hot Gas By-pass Valve D K Vibration Eliminator E F I J

4 Nortec Industrial Fluid Chillers Specifications odel Capacity BTUH Tons No. of comp. Power Input KW FLOW GP 0 0 PUP HP GP PSIG FLA IN/OUT Connections Dimensions L x W x H (Inches) Weight (Lbs) 0-FCW 5-FCW -FCW,000 0,00, NPT NPT FLG 0x0x0 0x0x0 0x0x FCW 50-FCW,000, FLG FLG 0x5x50 0x5x FCW 0-FCW 0-FCW 5,000 5,000, FLG FLG FLG 0x5x50 0x50x0 0x50x FCW 00-FCW,000,0, FLG FLG x0x5 x0x FCW 50-FCW 00-FCW,,000,5,000,0, FLG FLG FLG 5xx0 5xx0 5xx FCW,, FLG 5xx FCW,0, FLG 50-FCW,, FLG 00-FCW,, FLG 500-FCW,, FLG Capacity based on 0 0 F ambient temperature and 55 0 F EWT (inlet) and 5 0 F LWT (outlet). Pumping station is optional. Specifications subject to change without notice. How To Size a Chiller Capacity Correction Factors Chilled water temp. o F Factor F Capacity (Tons) = GP x Delta T x F x F x F x F x F5 Ambient Temperature o F Example: What is the chiller size (tons) for the following conditions? Factor F Altitude Feet Sea Level Factor F Condensing Water temp. o F Factor F Glycol Concentration % Flow rate: 5 GP Chill water temperature: 0 o F Ambient Temperature: 0 o F Altitude: 000 Feet Condenser Air Cooled Glycol Concentration: % Fluid Inlet temperature: 50 o F 5 x 0 Capacity (tons) = x 0.5 x.0 x 0. x 0. Capacity=.5 tons. You need chiller 0-FCW Factor F Chiller Operating Limits ax. ambient temp. 0 o F ax. operating ambient temp. 0 o F in. operating ambient temp. 5-5 o F Leaving chilled water temp. o F Leaving chilled water temperature with glycol solution: 0-5 o F Standard temperature difference (Inlet-outlet) 0 o F Operating temperature difference: 5-0 o F ax. operating inlet fluid temp. 0 o F ax. non operating fluid temp. 0 o F in. water volume - times of flow rate in. glycol concentration 0-5% for bacterial and corrosion protection.

5 Nortec Advantages Nortec Industrial Fluid Chillers The performance of any chiller depends on the quality of its key components. Nortec uses the best available compressors, condensers, evaporators, pumps and controllers. With accurately designed and sized components, the chillers are manufactured to provide years of trouble free operation. Rotary Screw Compressor Semi Hermetic Reciprocating Compressor High Efficiency Scroll Compressor Depending on the capacity and application, one of these three types of high quality energy saving compressors are used on Nortec machines. High Efficiency Scroll Compressor Semi Hermetic High Performance Piston Compressor Semi Hermetic Energy Saver Screw Compressor Open Drive Rotary Screw Compressor. Air Cooled Condenser Water Cooled Condenser Evaporator Air cooled condensers are constructed from high thermal efficiency copper tubes, coils and aluminum fins and are rated for 00 0 F ambient temperature. Water cooled condensers are designed according to ASE standards with carbon steel shell and copper tubes to provide adequate cooling capacity that exceeds the refrigeration demand. All Nortec water cooled units are equipped with head pressure control and energy saver water regulating valve. Fluid chill evaporators are either shell-and-tube type or brazed stainless steel plate type and are designed for high heat transfer efficiency. Each refrigeration zone has its own independent evaporator, so failure of one refrigeration compressor will have no effect on the other circuits. Pump Nortec closed coupled and base mounted centrifugal pumps provide economical performance for a wide range of applications of varying flow rate and head pressure. (Flow rates up to 500 GP and head pressure up to 0 feet). These high quality pumps meets low net positive suction head pressure requirements (NPSHR) without sacrificing efficiency. The large seal chamber provides a wide fluid passage for maximum cooling of the seal face and allows debris and gases to be flushed away.

6 Nortec Industrial Fluid Chillers Controller Nortec uses the state of the art controllers for optimizing the performance of these chillers. PLCs (Programmable Logic Controller) are designed with ease-of-use in mind. Their modular and versatile features make it suitable for various applications including local and remote display. Close monitoring of the supply water temperature and total control of the chiller operation allows the user to receive the highest performance from the chiller. Two methods of unloading help achieve optimal stability during variation in heat loads while maintaining constant outlet temperature and minimizing power consumption. Units that use multiple compressors monitor the outlet temperature to determine the independent unloading of each of the compressors. This energy saving feature ensures optimal energy usage and decreases the compressor wear and tear. Optional PC connections are also available. NORTEC CORPORATION Compressed Air, Gas & Fluid Technologies Henry G. Lane, aryville TN 0 Tel: Fax: Water Saver and Pumping Stations High Capacity Dryers Fluid Chillers Refrigerated Dryers Desiccant Dryers Heatless & Heated Specifications subject to change without notice /0

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