monty 4200 Truck Tire Changer Spare Parts list
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1 monty 4200 Truck Tire Changer Spare Parts list Date 08/12/09
2 Figure 1 Baseframe Date 08/12/09 Page 2 Monty 4200 Spare Parts list
3 Figure 2A Carriage with Mounting Arm Date 08/12/09 Page 3 Monty 4200 Spare Parts list
4 Figure 2B Carriage Mounting Arm Date 08/12/09 Page 4 Monty 4200 Spare Parts list
5 Figure 2C Carriage with Mounting Arm Date 08/12/09 Page 5 Monty 4200 Spare Parts list
6 Figure 3 Lifting Cylinder & Carriage Cylinder Date 08/12/09 Page 6 Monty 4200 Spare Parts list
7 Figure 4A Chuck Drive Unit Date 08/12/09 Page 7 Monty 4200 Spare Parts list
8 Figure 4B Chuck Drive Unit Date 08/12/09 Page 8 Monty 4200 Spare Parts list
9 Figure 5A Control Box Date 08/12/09 Page 9 Monty 4200 Spare Parts list
10 Figure 5B Control Box Date 08/12/09 Page 10 Monty 4200 Spare Parts list
11 Figure 5C Control Box Date 08/12/09 Page 11 Monty 4200 Spare Parts list
12 Figure 6A Hydraulic Unit Date 08/12/09 Page 12 Monty 4200 Spare Parts list
13 Figure 6B Hydraulic Unit Date 08/12/09 Page 13 Monty 4200 Spare Parts list
14 Figure 7A Mobile Control Console Date 08/12/09 Page 14 Monty 4200 Spare Parts list
15 Figure 7B Mobile Control Console Date 08/12/09 Page 15 Monty 4200 Spare Parts list
16 Figure 8 Accessories Date 08/12/09 Page 16 Monty 4200 Spare Parts list
17 No. Part No. Description HWT No Scraper for carriage guide Plate for carriage Stop for carriage Ratchet Eccentric stud for ratchet Handle Roller stop for mounting arm Limit washer for guide shaft Compression spring for mounting arm Arm ejector Latch lever Connecting piece for latch Latch Return spring for latch Tool holder Bead breaker Washer d 60 x 35 x Spring d 18 x 65 x Hook for spring Fulcrum pin for tool Special screw M 20 x 1.5 x Mounting tool Roll Cable holder band Felt Gasket FT O-ring Rear cover for gearbox Seal for gearbox Front cover for gearbox Gearbox plug A Oil level indicator (up to mach. nr /99) B Oil level indicator (from mach. nr /99) A Self centering chuck motor 380/415V. 3Ph. 50Hz B Self-centering chuck motor 220/240V. 3Ph. 50Hz. ( ) C Self centering chuck motor 380/415V. 3Ph. 60Hz. ( ) D Self-centering chuck motor 220/240V. 3Ph. 60Hz. ( ) Belt pulley Motor centering spacer V-belt 3V 300 ( ) Short connecting hose Bolt 1/4" Copper washer 1/4" Bolt 1/4" Nipple 1/4"- 1/4" Date 08/12/09 Page 17 Monty 4200 Spare Parts list
18 No. Part No. Description HWT No Hose clamp Long connecting hose for long cylinder Carriage pin Piston Fixing pin for long cylinder Spring Plug d Washer for belt pulley Oil filter Worm support Screw M 10 x Washer d 10.5 ( ) Screw M 8 x 16 ( ) Screw M 6 x 12 ( ) Nut M 6 ( ) Screw M 8 x 16 ( ) Screw M 10 x 30 ( ) Screw M 10 x 25 ( ) Nut M 10 ( ) Low nut M 16 x 1.5 ( ) Split pin d 6 x 18 ( ) Spit pin d 6 x 20 ( Split pin d 8 x 32 ( ) Screw M 8 x 130 ( ) Screw M 18 x 1.5 x 50 ( ) Screw M 6 x 35 ( ) Washer d 20 ( Washer d 24 ( ) Screw M 14 x 30 ( ) Screw M 16 x 100 ( ) Low nut M 16 ( ) Gasket DAS Dust cover PW Gasket RS O-ring Ring nut O-ring Spacer Self-locking nut M 22 x 1.5 ( ) Screw M 6 x 8 ( ) Label Label A Belt cover (up to mach /02) B Belt cover (from mach /02) Washer d 81 x 105 x Washer d 81 x 105 x Motor support with cover Date 08/12/09 Page 18 Monty 4200 Spare Parts list
19 No. Part No. Description HWT No Washer d 8 x 24 x 2 ( ) Support for cylinder protection Cylinder protection Label Screw M 8 x 12 ( ) Hub bush Special cover for self-centering chuck cylinder Cylinder casing Split pin d 4 x 35 ( Washer d 49 x 30 x Short cylinder shaft Frame Carriage Tool holding arm Arm bar Sliding table Long cylinder shaft Equipment support Bolt for chuck arm "HOFMANN" label Screw M 10 x 40 ( ) Screw 5.38 x Cylinder casing Self-centering chuck arm Screw M 8 x 20 ( ) Cable holder Oil cap Screw M 10 x 20 ( ) Long cylinder cover Screw M 6 x 10 ( ) Washers d 6 ( ) Split pine d 10 x 20 ( Short hose for long cylinder Felt ring Greaser M Washer Head tool A Self-locking nut M 20 x 1.5 (up to mach. no /95) ( ) B Self-locking nut M 27 x 2 (from mach. no /95) ( ) A Spring hook (up to mach. no /95) B Spring hook (from mach. no /95) Head tool fulcrum A Tool holder (up to mach. no /95) B Tool holder (from mach. no /95) O-ring Washer d 40 x 59.5 x Bead breaker disk Date 08/12/09 Page 19 Monty 4200 Spare Parts list
20 No. Part No. Description HWT No. 183A Head tool fulcrum pin (up to mach. no /95) B Head tool fulcrum pin (from mach. no /95) Seeger ring d 30 ( ) Bold for chuck arm "MONTY 4200" label "MONTY 4200" label Spring casing Spring d 14 x Spring Flask Ring nut Shaft Spacer Screw M 6 x 20 ( ) Pawl Pawl Cap d Buffer Gasket DAS Piston d Self-centering chuck cross Clamp support Clamp Self-centering chuck arm Stabilization bar Self-centering chuck connecting rod Self-centering chuck connecting rod shaft Gasket PW 40/G Key A Helicoidal gear (up to mach. no /98) B Helicoidal gear (from mach. no /98) A Front flange for cylinder d 140 (up to mach. no /98) B Front flange for cylinder d 140 (from mach. no /98) O-ring O-ring Guide WRI Gasket RS Cylinder d O-ring Complete revolving union pin Full gasket DRS Washer d 8.1 x 26.5 x Self-centering chuck cylinder hose Self-centering chuck cylinder hose Washer Driven pulley Driven pulley spacer Date 08/12/09 Page 20 Monty 4200 Spare Parts list
21 No. Part No. Description HWT No Bearing 25/52/ Bearing 25/47/ Bearing spacer Key 7 x 8 x 30 ( ) Worm screw Special screw M Long special screw M Short special screw M 18 x Average special screw M 18 x Long special screw M 18 x Screw M 6 x 30 ( ) Screw M 10 x 60 ( ) Screw M 10 x 16 ( ) A Washer d 38 x 16.2 x 7 (up to mach. no /97) B Washer d 20.2 x 38 x 7 (from mach. no /97) Split pin d 3 x 30 ( ) Low nut M 27x Self-locking nut M 12 ( ) Self-locking nut M 18 x 1.5 ( ) Screw M 10 x 25 ( ) Low nut M 33 x Washer d 12 ( ) O-ring Rotating joint Support for manometer Hose for manometer L-union 1/4" Screw M 8 x 35 (up to mach. no /98) ( ) Chuck control bar Nut M 8 ( ) Screw M 4 x 10 ( ) Nut M 4 ( ) Label Seeger ring d 18 ( ) Seeger ring d Manometer Nipple 1/4" - 1/4" Self-centering chuck hose Short hose Long hose Union 1/4" Non-return valve Chuck cover Plate A Low nut M 16 (up to mach. no /97) B Low nut M 20 x 1.5 (from mach. no /97) ( ) Special washer 10.2 x 22 x Date 08/12/09 Page 21 Monty 4200 Spare Parts list
22 No. Part No. Description HWT No Complete chuck Bush 40 x 44 x Gasket for shaft d O-ring 3.53 x Safety washer d Locking ring nut M 70 x Front flange for cylinder d Copper washer 1/8" Nipple 1/8" Chuck control bar Gasket d Piston d Guide for piston d Casing d 140 x Rear flange for cylinder d Special screw M 10 x Special nipple 1/4" - 1/4" Complete revolving union pin Chuck cylinder hose L=210 mm Self-Locking nut M 6 ( ) Screw M 6x16 ( ) Plug 16A Electric valve 3-pole socket Complete warning light Avalanche diode Rectifier bridge Fuse 3.15A Remote control switch Solenoid cover Spacer for solenoid cover Self centering chuck control double solenid Arm cylinder control double solenoid Unloading solenoid Pressure limit valve Adjustable reduction valve Manometer Oil plug A Hydraulic unit motor 220/380V. 50Hz. ( ) B Hydraulic unit motor 220/380V. 60Hz. ( ) A Hz pump B Hz pump Oil outlet cap Plug aluminum washer Oil filler warning light Handler micro-switch Switch support Switch changing pole Date 08/12/09 Page 22 Monty 4200 Spare Parts list
23 No. Part No. Description HWT No Rudder pedals micro-switch Terminal board A Rudder pedals terminal (up to mach. no /95) B Rudder pedals terminal (from mach. no /95) Label Washer d 6 ( ) Nut M 8 ( ) Screw M 5 x 100 ( ) Washer d 5 ( ) Washer d 4 ( ) Screw 3.58 x 12.7 ( ) Screw M 3 x 20 ( ) Nut M 3 ( ) Feeding cable Cable for hydraulic unit motor Cable for self-centering chuck motor (1-2-3) Cable for self-centering chuck motor (U-V-W) Cable for solenoid Switch changing pole A Transformer (up to mach. nr /97) B Transformer (from mach. nr /97) Box key Ground cable Switch with cover Hydraulic tank Filter Hose Hose Solenoid support Nipple 1/4" - 1/4" ( ) Nipple 3/8" - 1/4" Screw M 6 x 25 ( ) Base for hydraulic unit Nut M 4 ( ) Tooth washer d 4 ( Washer d 8 ( Tooth washer d 8 ( ) Lamp 30V. 2W Fuse 1A T A Fuse 16A (for 380/415V-3Ph.-50/60Hz power supply) B Fuse 25A (for 220/240V-3Ph.-50/60Hz power supply) A Safety switch (calibrated for 380V-3Ph.-50Hz power supply) B Safety switch (calibrated for 380V-3Ph.-60Hz power supply) C Safety switch (calibrated for 220V-3Ph.-50Hz power supply) D Safety switch (calibrated for220v-3ph-60hz power supply) E Safety switch (calibrated for240v-3ph-50hz power supply) F Safety switch (calibrated for 240V-3PH-60HZ power supply) Date 08/12/09 Page 23 Monty 4200 Spare Parts list
24 No. Part No. Description HWT No. 508G Safety switch (calibrated for 415V-3PH-50HZ power supply) H Safety switch (calibrated for 415V-3PH-60HZ power supply) Copper Washer 3/8" Union 3/8"-1/4" Flexible coupling Coupling star Pump flexible coupling Tie rod for electric valve Screw M 5 x 50 ( ) Transformer Rectifier bridge with diode A Fuse bag (380/415/440 V) B Fuse bag (220/240 V) Electric valve spacer Box key Transformer A Safety switch 4-6.3A B Safety switch A A Remote control switch 400V-3Ph-50/60Hz B Remote control switch 230V-3Ph-50/60Hz Cable for self-centering chuck motor Electric box support plate Screw M 10 x Spacer d 11 x 20 x Fuse bag Complete warning light Switch with cover Switch changing pole A Hydraulic unit motor 230/400V-3Ph-50Hz ( ) B Hydraulic unit motor 230/400V-3Ph-60Hz ( ) Screw M 8 x 30 ( ) Motor flange Key 8 x Screw M 8 x 25 ( ) Coupling Valve Pump flange Valve O-ring 14 x O-ring 3.53 x Spacer Suction/discharge kit Screw M 5 x Adjustable reduction valve O-ring 2.62 x Oil plug Screw M 8 x Date 08/12/09 Page 24 Monty 4200 Spare Parts list
25 No. Part No. Description HWT No. 550A Hz pump B Hz pump Support plate Oil outlet cap Solenoid cover Electric valve Electric valve Bead lifting lever Rim lever Bead guide lever Bead clamp Screw M 10 x 25 ( ) Washer for mounting roll Mounting roll Roll shaft Complete mounting roll Adjusting screw Bead clamp Complete bead clamp (1 piece) Bead clamp for alloy rim Additional jaw for alloy rim (1 piece) Screw M 6 x 6 ( ) Insert for upper plier Coupling for lower plier Screw M 12 x 40 ( ) Clamp lock Sector clamp Extension for self-centering chuck Special screw M Complete extension for self-centering chuck Lubricating pump Lubricating pump Plastic insert Special screw M 8 x T-Handle Control console Cover for pedal unit Complete pedal Pedal spring Micro control lever Pedal spacer Gasket Gasket O-ring x x Screw M 4 x Bellows Switch cover Date 08/12/09 Page 25 Monty 4200 Spare Parts list
26 No. Part No. Description HWT No. 812A Connecting lead for control hose (up to mach. no /01) B Connecting lead for control hose (from mach. no /01) Cable harness for control hose Control lever cap Label Label A Lead for microswitch (up to mach. no /01) B Lead for microswitch (from mach. no /01) Ground cable Washer d 3 ( ) Screw M 4 x 16 ( ) Screw M 4 x 35 ( ) Screw M 4 x 10 ( ) Screw M 6 x 30 ( ) Screw M 8 x 20 ( ) Screw M 6 x 10 ( ) Micro-switch fixing plate Label Left micro square Right micro square Tooth washer d Screw M 3 x 14 ( ) Plate Bipolar switch changing pole Switch support Switch cover Control switch Switch cover Cable with diode Micro-switch protection Control console Screw M 4 x Screw M 4 x Screw M 4 x A Internal cable for control console (up to mach. no /01) B Internal cable for control console (from mach. no /01) A Terminal board (up to mach. no /01) B Terminal board (from mach. no /01) Cover for pedal unit Screw M 4 x Micro square Screw M 4 x Micro-switch Mounting head assy Control switch assy. with bellows A Complete electric unit 380/415V-3PH-50/60HZ C Complete electric unit 220/240V-3PH-50/60HZ Date 08/12/09 Page 26 Monty 4200 Spare Parts list
27 No. Part No. Description HWT No Mobile control console assy Complete self-centering chuck cylinder A Complete 50Hz hydraulic unit B Complete 60Hz hydraulic unit Complete short cylinder Complete long cylinder Complete chuck Complete double head tool Complete revolving union HOFMANN USA 309 Exchange Ave. Conway, AR Phone Fax HOFMANN BALANCING TECHNIQUES LTD. CANADA 6500 Millcreek Dr. Mississauga, Ontario L5N 4G4 Phone Fax Edition 03/02 Revised 08/09 Date 08/12/09 Page 27 Monty 4200 Spare Parts list
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