SECTION 2 INDEX. Air Dryers. Page
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2 SECTION 2 Air Dryers INDEX Page 2 All Makes Air Dryers and Components Air Dryer Quick Reference AD-2 Series AD-4 Series AD-9 Series AD-IP Series AD-IS Series AD-SP Series Meritor WABCO Single Air Dryers and Components Air Dryers Bypass Valve Kit Desiccant Cartridge Diaphragm Econ Valve Heater Power Harness Heater Repair Kits - Single Outlet Check Valve Kit Pressure Relief Valve Pressure-Controlled Check Valve Purge Silencer Purge Valve Kit Regeneration Valve Kits Turbo Cut-Off Valve Kits Meritor WABCO System Saver Twin Air Dryers and Components Back Pressure Control Valve Charging Valve Kit Check Valve Assembly Compressor Kit Desiccant Cartridge Dryer Replacements Econ Valve Heater Repair Kits - Twin Meritor WABCO System Saver Twin Air Dryer Exploded View Orifice Kits Outlet Check Valve Kit Piston Components Pressure Relief Valve Purge Silencer Purge Valve Kit Replacement Kits Solenoid & Armature Kits Solenoid Valve Wiring Harnesses i
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4 MERITOR WABCO SYSTEM SAVER 1200 & 1800 REPLACEMENTS REPL. KIT SERVICE EXCH. CORE CORE PORT SIZES/ DESCRIPTION OF AIR PART NO. PART NO. NO. GROUP DETAILS DRYER AIR DRYER CARTRIDGE R SRWABK118NX XC3200 AD001 Port 1 (supply): 50"-14 NPTF Port 21 (delivery): 12-volt System Saver 1000/1200. Production number or SRWABK118 R R SRWABK119NX.50"-14 NPTF Port 4 (control): 24-volt System Saver SRWABK119 Prod number or R S "-18 NPTF 12-volt System Saver 1200E. Production number S R volt System Saver 1200E. Production number R S XC3202 AD volt System Saver 1200U. Production number R volt System Saver 1200U. Production number Not Available S volt System Saver 1200UP. Production number R S Coalescing Version of 12- volt System Saver 1200P. R S volt System Saver 1200P. Production number R S volt System Saver 1200P. Production number R S XC3202 AD001 S S S S S S S Coalescing Version of 12- S volt System Saver 1200UP. S R volt System Saver Production number R volt System Saver Production number R Port 22 (purge tank):.25"-18 NPTF 12-volt System Saver 1800U. Production number S S R volt System Saver S U. Production number R volt System Saver S UP. Production number R volt System Saver S UP. Production number R volt System Saver S P. Production number R volt System Saver 1800P. Production number S R S XC3208 AD001 Coalescing Version of 12- S volt System Saver 1800UP. R S Coalescing Version of 12- S volt System Saver 1800P. R R R R R Replacement Kits contain: Air Dryer Base, Cartridge, Label, Heater Power Harness, Mounting Hardware and Pressure Controlled Check Valve. Alphabetical designations of Air Dryers: P - External purge tank is used for desiccant regernation U - Discharge line is used for unloading compressor E - Holset style compressor function. Dryer has external econ line UP - Discharge line for unloading compressor and and external purge tank 2-1
5 R DESICCANT CARTRIDGES For use on System Saver 1000 and 1200 Series and TWIN air dryers. R For use on System Saver 1800 Series air dryers. Can be retrofitted to an existing SS1200 air dryer to increase drying capacity. R Coalescing version of System Saver 1200 and TWIN air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. R Coalescing version of System Saver 1800 air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. R SS1200/SS1800 AIR DRYER REPAIR KITS HEATER REPAIR KIT 1 2 Mounting Screw 12-volt heater kit for dryers with date code 0994 and later. 2 1 Wiring Connector For all System Saver Series Air Dryers. 3 1 O-Ring 4 1 Wire - Heater 5 1 Heater 6 1 Thermostat 7 1 Plastic Retainer 8 1 Retainer Screw R HEATER REPAIR KIT 1 2 Mounting Screw For all 24-volt System Saver Series Air Dryers. 2 1 Wiring Connector 3 1 O-Ring 4 1 Wire - Heater 5 1 Heater 6 1 Thermostat 7 1 Plastic Retainer 8 1 Retainer Screw 2-2
6 R SS1200/SS1800 AIR DRYER REPAIR KITS REGENERATION VALVE KIT 1 1 Diaphragm Old style regeneration valve housing is no longer in 2 1 Cap production. Replaced by new valve housing with o-ring and 3 1 Compression Spring filter. For dryers with date codes earlier than For 4 1 Regeneration valve housing with o-ring and filter SS1200 and SS1800 models. 5 4 Capscrew 6 1 Filter 2 R REGENERATION VALVE KIT 1 1 Diaphragm Old style regeneration valve housing is no longer in 2 1 Cap production. Replaced by new valve housing with o-ring and 3 1 Compression Spring filter. For dryers with date codes 2295 and later. For use with 4 1 Regeneration valve housing with o-ring and filter all System Saver Series Air Dryers. 5 4 Capscrew 6 1 Filter DIAPHRAGM R For use with all System Saver series air dryers. R TURBO CUT-OFF VALVE KIT 1 1 Plug If you are replacing the turbo cut-off valve on a 2 1 Retainer Ring System Saver 1200E air dryer, please contact 3 1 Cover Meritor WABCO at for part number information. 5 1 Compression Spring (Not used in SS1200U Air Dryers 6 1 Piston (valve) 7 1 Lip Seal 8 1 Grease Pak R TURBO CUT-OFF VALVE KIT 1 1 Plug For use with 1200E air dryer with Econ Valve Kit. 2 1 Retainer Ring 3 1 Cover 5 1 Compression Spring (Not used in SS1200U Air Dryers 6 1 Piston (valve) 7 1 Lip Seal 8 1 Grease Pak 2-3
7 R PURGE VALVE KIT SS1200/SS1800 AIR DRYER REPAIR KITS Note: Install washer with lip facing piston seat. Note: Shims 2 1 Washer may not be included in this kit. If not included, they are not 3 1 Piston O-Ring required. If included, they must be installed above and below 4 1 Piston Seat the spring. Kit is for use on all single cartridge dryers with U.S. 5 1 Piston (NPTF) ports. 6 1 Shim 7 1 Compression Spring 8 1 O-Ring 9 1 Valve Head 10 1 Retainer Ring 11 1 Grease Pak R PURGE VALVE KIT Note: Shim (Item 5) may not be included with this kit. If not 2 1 Piston Assembly included, it is not required. If included, install below 3 1 Spring compression spring. For use with all System Saver Series Air Dryers. 5 1 Shim 6 1 Valve Body 7 1 Retainer Ring 8 1 Grease Pak R OUTLET CHECK VALVE KIT Kit is for use on SS1200 and SS1800 air dryers with U.S. 3 1 Compression Spring (NPTF) ports. 4 1 Washer 5 1 Retainer Ring 6 1 Grease Pak R BYPASS VALVE KIT Use on dryers with date code 0894 or earlier. Check date 3 1 Compression Spring code on dryer before ordering this kit. The date code appears on the i.d. tag on the face of the dryer. For use on SS Cover and SS1800 Models. 6 1 Retainer Ring 7 1 Grease Pak 2-4
8 SRWABK085 SS1200/SS1800 AIR DRYER REPAIR KITS PRESSURE RELIEF VALVE KIT 1 1 Pressure Relief Valve Use on all System Saver Series dryers without integral relief 2 1 Street Tee Fitting valve. 2 PRESSURE RELIEF VALVE THREAD DIMENSIONS S2206-D-1226 Port: 3/8"-18 NPTF Valve sold separately or as part of kit SRWABK085. R ECON VALVE KIT 1 1 Metal Washer Use on System Saver Series 1200E single cartridge air 2 1 Banjo Fitting dryers. 3 1 O-Ring 4 1 Metal Washer 5 1 Econ Valve 6 1 Nut 7 1 Compression Spring 8 1 Tube 9 1 Grease Pak ECON VALVE R For use with Holset E-Type compressor on System Saver 1000 and 1200 air dryers. Not required on System Saver 1200E air dryers. PRESSURE-CONTROLLED CHECK VALVE (PC CHECK VALVE) LENGTH PORT THREAD S /4".50"-14 NPTF Acts as a one-way check valve when pressue drops below 90 psi. PURGE SILENCER R Optional part for all System Saver Series air dryers. Snaps to bottom of air dryer purge valve housing. Reduces noise level of air dryer purge. HEATER POWER HARNESS GAGE LENGTH SRWABC gage wire 12" Metri-Pack plug provides electrical connection to air dryer heating unit. 2-5
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10 MERITOR WABCO SYSTEM SAVER TWIN AIR DRYER REPLACEMENTS 2 REPLACEMENT KIT PART NO. (1) SERVICE EXCHANGE PART NO. CORE NO. CORE GROUP COMPRESSOR RATING ORIFICE SIZE DRYER VOLTAGE THREAD SIZES AIR DRYER PART NO. R R955065NX XC3206 AD001 Less than 21 CFM 0.8mm 12-volt Supply Port: 1/2"-14 NPTF; S R R955066NX 24-volt Delivery Port: 1/2"-14 NPTF; S R R955010NX XC CFM 1.0mm 12-volt Control Port: 1/4"-18 NPTF; S R volt Mounting Holes: S R Greater than mm 12-volt (3) 1/2"-13 UNC-2B S R CFM S R S R volt S CARTRIDGE R R R AIR DRYER PART NO. SERVICE EXCHANGE PART NO. CORE NO. CORE GROUP COMPRESSOR RATING ORIFICE SIZE DRYER VOLTAGE THREAD SIZES KIT PART NO. COMMENTS S S XC3206 AD001 Less than 21 CFM 0.8 mm 12-volt Supply Port: 1/2"-14 NPTF; R Harness not included S S volt Delivery Port: 1/2"-14 NPTF; R S S XC CFM 1.0 mm 12-volt Control Port: 1/4"-18 NPTF; R S volt Mounting Holes: R S Greater than mm 12-volt (3) 1/2"-13 UNC-2B R S CFM 24-volt R DESICCANT CARTRIDGE R For use on System Saver 1000 and 1200 Series and TWIN air dryers. 1 Replacement Kit includes TWIN Air Dryer, Power Harness, Capscrews (Qty. 3) (1-3/8" Long), Lockwashers (Qty. 3), Standard TWIN Harness and TP-94104, TWIN Installation Guide (Not Shown). 2-7
11 MERITOR WABCO SYSTEM SAVER TWIN AIR DRYER REPLACEMENTS DESICCANT CARTRIDGE R Coalescing version of System Saver 1200 and TWIN air dryer and other spin-on dryer applications. Improved oil separation verses conventional cartridges. Requires more frequent service intervals. WIRING HARNESSES SYSTEM SAVER TWIN AIR DRYER REPAIR KITS SRWABK072 3-Circuit wiring harness for heater, solenoid valve, and timer/solenoid. Use with Holset E-Type compressor systems only. For System Saver TWIN Models. R Circuit wiring harness for heater and timer/solenoid. Use with standard (non E- Type) compressor systems. For System Saver TWIN Models. R HOLSET E-TYPE COMPRESSOR KIT ITEM QTY DESCRIPTION 1 1 SRWABK072 Holeset E-Type Wiring Harness Use with Holset E-Type 2 1 R Econ Valve compressor systems. For all 3 1 SRWABC015 Check Valve Assembly System Saver Series Air Dryers. 4 1 R Solenoid Valve R HEATER REPAIR KIT 1 2 Mounting Screw 12-volt heater kit for dryers with date code 0994 and later. 2 1 Wiring Connector For all System Saver Series Air Dryers. 3 1 O-Ring 4 1 Wire - Heater 5 1 Heater 6 1 Thermostat 7 1 Plastic Retainer 8 1 Retainer Screw 2-8
12 R SYSTEM SAVER TWIN AIR DRYER REPAIR KITS HEATER REPAIR KIT 1 2 Mounting Screw For all 24-volt System Saver Series Air Dryers. 2 1 Wiring Connector 3 1 O-Ring 4 1 Wire - Heater 5 1 Heater 6 1 Thermostat 7 1 Plastic Retainer 8 1 Retainer Screw 2 R R R ORIFICE KIT ORIFICE KIT ORIFICE KIT 1 1 Perforated Washer 0.8 mm Orifice. For System Saver TWIN Models. 2 1 Spring 3 1 Check Valve 5 1 O-Ring 6 1 Orifice 7 1 Snap Ring 8 1 O-Ring 9 1 Grease Pak 1 1 Perforated Washer 1.0 mm Orifice. For System Saver TWIN Models. 2 1 Spring 3 1 Check Valve 5 1 O-Ring 6 1 Orifice 7 1 Snap Ring 8 1 O-Ring 9 1 Grease Pak 1 1 Perforated Washer 1.3 mm Orifice. For System Saver TWIN Models. 2 1 Spring 3 1 Check Valve 5 1 O-Ring 6 1 Orifice 7 1 Snap Ring 8 1 O-Ring 9 1 Grease Pak CHECK VALVE ASSEMBLY SRWABC015 Assembly consists of check valve and pipe nipple. Use with Holset E-Type compressor systems. For System Saver TWIN Models. 2-9
13 ECON VALVE SYSTEM SAVER TWIN AIR DRYER REPAIR KITS R Use with Holset E-Type compressor. May also be used as turbo cut-off or isolation valve. For System Saver TWIN Models. SOLENOID VALVE R Use with Holset E-Type compressor. For System Saver TWIN Models. R LEFT PISTON COVER KIT 1 1 Cover Does not include O-Rings which are part of the Seals and 2 4 Mounting Bolt Springs Kit, Part R For System Saver TWIN Models. R SEAL AND SPRING KIT - LEFT PISTON For System Saver TWIN Models. 2 1 O-Ring 3 1 Snap Ring 5 1 Snap Ring 6 1 O-Ring 7 1 Spring 8 2 O-Ring 9 1 O-Ring 10 1 Grease Pak R PISTON KIT - LEFT 1 1 Piston For System Saver TWIN Models. 2 1 Spool 3 1 Lip Seal 4 1 Grease Pak 2-10
14 RIGHT PISTON COVER SYSTEM SAVER TWIN AIR DRYER REPAIR KITS DESCRIPTION R Right Piston Cover Kit - Solenoid Cover Use with 12- or 14-volt solenoid and armature assy. Mounting hardware for cover included in Solenoid and Armature Kit (R or R955045). For System Saver TWIN Models. 2 R SEAL AND SPRING KIT - RIGHT PISTON For System Saver TWIN Models. 2 1 Spring 3 1 Snap Ring 5 1 Snap Ring 6 1 O-Ring 7 2 O-Ring 8 1 Grease Pak R PISTON KIT - RIGHT 1 1 Piston For System Saver TWIN Models. 2 1 Lip Seal 3 1 Spool 4 1 Grease Pak SRWABK085 PRESSURE RELIEF VALVE KIT 1 1 Pressure Relief Valve Use on all System Saver Series dryers without integral relief 2 1 Street Tee Fitting valve. PRESSURE RELIEF VALVE THREAD DIMENSIONS S2206-D-1226 Port: 3/8"-18 NPTF Valve sold separately or as part of kit SRWABK085. R CHARGING VALVE KIT 1 1 Piston Charging Valve Kit for System Saver TWIN Models. 2 1 Spring 3 1 Washer 5 1 Nut (Special) 6 1 Plug 7 1 Grease Pak 2-11
15 R SYSTEM SAVER TWIN AIR DRYER REPAIR KITS OUTLET CHECK VALVE KIT Outlet Check Valve Kit for System Saver TWIN Models. 2 1 Check Valve 3 1 Conical Spring 4 1 Perforated Washer 5 1 Snap Ring 6 1 Grease Pak R R PURGE VALVE KIT PURGE VALVE KIT Note: Install washer with lip facing piston seat. Note: Shims 2 1 Washer may not be included in this kit. If not included, they are not 3 1 Piston O-Ring required. If included, they must be installed above and below 4 1 Piston Seat the spring. Kit is for use on all single cartridge dryers with 5 1 Piston U.S. (NPTF) ports. 6 1 Shim 7 1 Compression Spring 8 1 O-Ring 9 1 Valve Head 10 1 Retainer Ring 11 1 Grease Pak Note: Shim (Item 5) may not be included with this kit. If not 2 1 Piston Assembly included, it is not required. If included, install below 3 1 Spring compression spring. For use with all System Saver Series Air Dryers. 5 1 Shim 6 1 Valve Body 7 1 Retainer Ring 8 1 Grease Pak R R SOLENOID HARDWARE KIT 12 VOLT SOLENOID AND MOUNTING SLEEVE KIT 1 1 Armature & Spring Assy. System Saver TWIN Models hardware kit for Solenoid 2 1 O-Ring 3 1 Nut 4 1 Mounting Plate 5 1 O-Ring 6 1 Breather 7 1 O-Ring 8 4 Solenoid Cover Mtg Bolt 9 1 Grease Pak 1 1 Solenoid Sleeve Solenoid and Mounting Sleeve Kit for 12-Volt System Saver 2 1 Solenoid TWIN Models. 3 1 Grease Pak 2-12
16 R SYSTEM SAVER TWIN AIR DRYER REPAIR KITS 24 VOLT SOLENOID AND MOUNTING SLEEVE KIT 1 1 Solenoid Sleeve Solenoid and Mounting Sleeve Kit for 24-Volt System Saver 2 1 Solenoid TWIN Models. 3 1 Grease Pak 2 BACK PRESSURE CONTROL VALVE R Maintains adequate pressure at outlet of dryer to ensure proper dryer operation in high air usage appl. such as: Bulk Unloading Applications and Central Tire Inflation (CTI) Systems. For System Saver TWIN Models. PURGE SILENCER R Optional part for all System Saver Series air dryers. Snaps to bottom of air dryer purge valve housing. Reduces noise level of air dryer purge. XpresswayPlus.ArvinMeritor.com Don't forget about using XpresswayPlus for: Ordering parts online Order status Reference Library Price and availability The Company Store Invoice Lookup Literature Parts Catalog Dealer/Distributor locator Online or phone numbers for Customer Service, Information Services, Marketing, Catalog, and esupport XpresswayPlus is easy to use, can reduce phone calls, and save you valuable time. 2-13
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