GMSS96 / GCSS96. Single-Stage, Multi-Speed Gas Furnace Up to 96% AFUE. Heating Input: 40, ,000 BTU/h

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1 / Heating Input: 40, ,000 BTU/h Single-Stage, Multi-Speed Gas Furnace Up to 96% AFUE Contents Nomenclature...2 Product Specifications...3 Dimensions...5 flow Specifications...7 Wiring Diagram...10 Accessories...11 Standard Features Heavy-duty aluminized-steel tubular heat exchanger Stainless-steel secondary heat exchanger Single-stage gas valve Durable Silicon Nitride igniter Quiet single-speed induced draft blower Self-diagnostic control board with constant memory fault code history output to a LED All models comply with California 40 ng/j Low NOx emissions standard AHRI Certified; ETL Listed Cabinet Features Designed for multi-position installation : upflow, horizontal left or right : downflow, horizontal left or right Certified for direct vent (2-pipe) or non-direct vent (1-pipe) Easy-to-install top venting with optional side venting Convenient left or right connection for gas and electrical service Cabinet air leakage (QLeak) 2% Heavy-gauge steel cabinet with durable finish Fully insulated heat exchanger and blower section tight solid bottom or side return with easy-cut tabs for effortless removal in bottom air-inlet applications * Complete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), 10-Year Unit Replacement Limited Warranty and 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Québec. SS- 2/17 Supersedes 12/16

2 Nomenclature G M S S B N ** ,6 7,8, ,14 Brand G - Goodman Brand Engineering Major / Minor Revisions * Not used for inventory control. Configuration NOx M - Upflow/Horizontal N - Low NOx C - Downflow/Horizontal Cabinet Width Motor B - 17½ C - 21" V - Variable Speed ECM / ComfortNet D - 24½" E - Multi-Speed ECM S - Single Speed Maximum CFM CFM CFM Gas Valve CFM CFM M - Modulating C - Two- Stage MBTU/h S - Single Stage ,000 BTU/h ,000 BTU/h AFUE ,000 BTU/h 97-97% AFUE 96-96% AFUE 92-92% AFUE 2 www. goodmanmfg.com SS-

3 Product Specifications 0803BNA 0805CNA Heating Data High Fire Input¹ 40,000 60,000 80,000 80,000 80, , ,000 High Fire Output¹ 38,400 57,600 76,800 76,800 76,800 96, ,200 AFUE² Temperature Rise Range ( F) Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 3" No. of Burners Circulator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ½ ¾ ¾ ¾ Speed Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Pipe is dependent on installation/code requirements and must be 2" or 3" diameter PVC. ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 24" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS- 3

4 Specifications Heating Data High Fire Input¹ 40,000 60,000 80, , ,000 High Fire Output¹ 38,400 57,600 76,800 95, ,000 AFUE² Temperature Rise Range ( F) Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 3" No. of Burners Circulator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ¾ ¾ Speed Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2 or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Pipe is dependent on installation/code requirements and must be 2 or 3 diameter PVC. ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 24 front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. 4 www. goodmanmfg.com SS-

5 Dimensions Discharge Discharge 28¾ Intake 2" Pipe Left-Side Drain Trap Exterior Holes 6½ 2¾ 2⅝ 2 Center Dimple For Alternate Intake Pipe 3" OD Hole High-Voltage Standard Gas Supply Location A B C ¾ 1⅞ ¾ 2 Vent/ Flue Pipe 2" PVC Right-Side Drain Trap Exterior Holes High-Voltage Alternate Gas Supply 6½ 19½ Alternate Vent/ Flue Location ¾ 34½ 14 1½ 5 9¼ 19⅝ 31⅞ 23 24⅞ 26½ 23 21⅛ 19⅝ 9¼ 5 1⅜ LEFT SIDE VIEW Low-voltage 23 1⅞ 2⅜ 2½ Condensate Drain Trap Exterior Connection (Right or Left Side) ¾ PVC FRONT VIEW D Unfolded Flanges E Folded Flanges ⅞ Low-Voltage 1⅞ 2⅜ 2½ RIGHT SIDE VIEW 22 Unfolded Flanges 23½ Folded Flanges Discharge Model W D H A B C D E Return 17½" 28⅞" 34½" 17½" 16" 13⅞" 12⅛" 13⅝" 17½" 28⅞" 34½" 17½" 16" 13⅞" 12⅛" 13⅝" 0803BNA 17½" 28⅞" 34½" 17½" 16" 13⅞" 12⅛" 13⅝" 21" 28⅞" 34½" 21" 19½" 17⅞" 16" 17½" 0805CNA 21" 28⅞" 34½" 21" 19½" 17⅞" 16" 17½" 21" 28⅞" 34½" 21" 19½" 17⅞" 16" 17½" 24½" 28⅞" 34½" 24½" 23" 20⅞" 19⅜" 20⅞" Minimum Clearances to Combustible Materials Position Sides Rear Front Bottom Flue Top Upflow 0" 0" 3" C 0" 1" Horizontal 6" 0" 3" C 0" 6" C = If placed on combustible floor, the floor MUST be wood ONLY. SS- 5

6 Dimensions 1⅜ 23 2⅝ 1⅞ A B C 1⅝ 2½ 1⅞ 6½ 18¼ Alternate Vent/ 1½ Low-Voltage 14 Low-Voltage Alternate Gas High-Voltage 34½ 25⅛ Alternate Gas Supply 14¾ 25⅛ 14⅞ 14¾ 4⅛ 6⅞ 11⅜ 11⅜ 6⅞ Drain Trap Holes Standard Drain Trap 28¾ Discharge 2 2½ 3½ D Unfolded Flanges E Folded Flanges Front View High-Voltage 2 2⅝ Right Side Exterior Drain Trap Holes 18⅛ Unfolded Flanges 20⅛ Folded Flanges Right-Side View Discharge Return Discharge Model A B C D E 17½" 14⅝" 14" 14½" 16" 17½" 14⅝" 14" 14½" 16" 21" 18⅛" 17½" 18" 19½" 21" 18⅛" 17½" 18" 19½" 24½" 21⅝" 21" 21½" 23" Minimum Clearances to Combustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0" 0" 3" NC 0" 1" Horizontal 6" 0" 3" C 0" 6" C = If placed on combustible floor, the floor MUST be wood ONLY. NC = For installation on non-combustible floors only. A combustible floor sub-base must be used for installations on combustible flooring. 6 www. goodmanmfg.com SS-

7 flow Data Model 0803BNA 0805CNA ¹ at 0.5" ESP Motor Speed Tons AC¹ (CFM & Temperature Rise vs. External Static Pressure) External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1,478 N/A 1, , , , ,129 1, Med 2.5 1, , , , , , Med-Lo 2 1, , , Low High 3 1, , , , , , Med 2.5 1, , , , , Med-Lo 2 1, , , Low High 3 1, , , , , ,239 1, Med 2.5 1, , , , , ,166 1, Med-Lo 2 1, , , , , ,112 1, Low 1.5 1, , , , ,067 N/A High 4 1, , , , , ,385 1,283 1,170 Med 3.5 1, , , , , ,325 1,222 1,125 Med-Lo 3 1, , , , ,260 N/A 1,200 1,114 1,014 Low 2.5 1,244 N/A 1,222 N/A 1,198 N/A 1,157 N/A 1,119 N/A 1, High 5 2, , , , , ,850 1,753 1,651 Med 4 1, , , , , ,551 1,485 1,384 Med-Lo 3.5 1, , , , , ,338 1,280 1,204 Low 3 1, , , ,255 N/A 1,208 N/A 1,171 1,104 1,051 High 5 2, , , , , ,775 1,661 1,558 Med 4 1, , , , , ,605 1,514 1,410 Med-Lo 3.5 1, , , , , ,367 1,296 1,219 Low 3 1,390 N/A 1,344 N/A 1,326 N/A 1,268 N/A 1,227 N/A 1,194 1,132 1,071 High 5 2, , , , , ,817 1,724 1,595 Med 4 1, , , , , ,645 1,548 1,454 Med-Lo 3.5 1, , , , , ,409 1,331 1,236 Low 3 1, ,382 N/A 1,345 N/A 1,311 N/A 1,272 N/A 1,215 1,159 1,066 Notes CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. Minimum Filter Sizes 0803BNA 0805CNA Filter Size (in²) (Qty) (1) 16xX 25 (side or bottom) (1) 20 x 25 (bottom) or (2) 16 x 25 (side) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. SS- 7

8 flow Data Model ¹ at 0.5" ESP Motor Speed Tons AC¹ (CFM & Temperature Rise vs. External Static Pressure) External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1, , , , , , Med 2.5 1, , , , , Med-Lo 2 1, , , Low High 3 1, , , , , , Med 2.5 1, , , , Med-Lo 2 1, Low N/A 788 N/A 765 N/A 720 N/A High 4 1, , , , , ,314 1,226 1,119 Med 3.5 1, , , , , ,282 1, Med-Lo 3 1, , , , , ,199 1, Low 2.5 1, , , , , , High 5 2, , , , , ,659 1,556 1,448 Med 4 1, , , , , ,415 1,335 1,220 Med-Lo 3.5 1, , , , , ,275 1,194 1,093 Low 3 1, , , ,242 N/A 1,173 N/A 1,108 1, High 5 2, , , , , ,739 1,646 1,561 Med 4 1, , , , , ,543 1,436 1,349 Med-Lo 3.5 1, , , , , ,374 1,302 1,204 Low 3 1, , ,371 N/A 1,319 N/A 1,264 N/A 1,208 1,153 1,061 Notes CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. Minimum Filter Sizes Filter Size (in²) (Qty) (2) 10 x 20 or (1) 16 x 25 (top return) (1) 14 x 20 (bottom) or (1) 20 x 25 (top return) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. 8 www. goodmanmfg.com SS-

9 Temperature Rise Range Chart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE Chart CHART 600 CFM CFM Formulas FMULAS BTU BTU/h OUTPUT Output = CFM x x x Rise x RISE BTU OUTPUT RISE = BTU/H Output Rise = CFM 1.08 CFM x OUTPUT Output BTU/h BTU/HR x 1,000 x 1000 TEMPERATURE Temperature Rise RISE SS- 9

10 Wiring Diagram 24V THERMOSTAT CONNECTIONS GND BR BR RD C G R W DIAGNOSTIC LED 2 CIRCUIT CONNECT HOT SURFACE IGNITER COL CODES: YL YELLOW ANGE PU PURPLE GN GREEN BLACK 24 VAC 115 VAC 115 VAC HOT AND PARK TERMINALS COOL-H CAPACIT GND ID BLOWER PRESSURE SWITCH HEAT-H BLOWER COMPARTMENT BURNER COMPARTMENT N O 24 VAC HUMIDIFIER FUSE (HI) BL (MED) (MED LOW) RD (LOW) CIRCULAT BLOWER AUTO RESET PRIMARY LIMIT CO NTR O L C2 GAS VALVE YL PK PINK BR BROWN ITE BL BLUE GY GRAY RD RED LINE-H RD 1 PK INDUCED DRAFT BLOWER C Y INTEGRATED CONTROL MODULE 24 VAC HUMIDIFIER GY PK AUXILIARY LIMIT CONTROLS BL PU MANUAL RESET ROLLOUT LIMIT CONTROL(S) ( SINGLE CONTROL ON 40K BTU ) GND RD GR BLOWER COMPARTMENT DO SWITCH (OPEN EN DO OPEN) BL 24V THERMOSTAT CONNECTIONS PK 115 VAC NEUTRAL TERMINALS XFMR-H 40 VA TRANSFMER RD GY PK BL GR YL INTEGRATED CONTROL MODULE LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE (115V) HI VOLTAGE FIELD JUNCTION TERMINAL INTERNAL TO INTEGRATED CONTROL PLUG CONNECTION EQUIPMENT GND FIELD GND IGNITER SWITCH (PRESS.) OVERCURRENT PROT. DEVICE NOTES: 1. SET HEAT ANTICIPAT ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFACTUR'S SPECIFIED REPLACEMENT PARTS MUST BE USED EN SERVICING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTS ONLY. 4. BLOWER SPEEDS SHOULD BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION REQUIREMENTS SO AS TO PROVIDE THE CRECT HEATING TEMPERATURE RISE AND THE CRECT COOLING CFM. 5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFM TO N.E.C. AND LOCAL CODES. TH (3) XFMR-H LINE-H DO SWITCH WARNING: DISCONNECT POWER BEFE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. JUNCTION BOX GR GND FLAME SENS FS IGN IND TR (6) GND (8) MVC (9) HLO (1) RO2 (11) RO1 (5) COOL HEAT-H JUNCTION BOX L GND N INTEGRATED CONTROL MODULE DISCONNECT TO 115VAC/ 1 Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE WARNING:DISCONNECT POWER BEFE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. DISCONNECT AUXILIARY LIMIT CONTROLS FLAME SENS HOT SURFACE IGNITER ID BLWR GND PS (10) C NO PSO (4) HLI (7) MANUAL RESET ROLLOUT LIMIT CONTROL(S) (SINGLE CONTROL ON 40K BTU) 24 VAC 115 VAC CIRCULAT BLWR 40 VA TRANSFMER N GND L FIELD SPLICE SWITCH (TEMP.) AUTO RESET PRIMARY LIMIT CONTROL INTEGRATED CONTROL MODULE GR RD YL BL STEADY ON = NMAL OPERATION OFF = CONTROL FAILURE 1 FLASH = 2 FLASHES = PRESSURE SWITCH STUCK CLOSED 3 FLASHES = PRESSURE SWITCH STUCK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = 7 FLASHES = 7 FLASHES = LOW FLAME SIGNAL 8 FLASHES = 8 FLASHES = CHECK IGNITER IMPROPER GROUNDING CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY SYSTEM LOCKOUT (RETRIES EXCEEDED) OPEN ROLLOUT GY BR MI GY YL NO C PU BR BL GY BR FRONT COVER PRESSURE SWITCH C G Y W R TO MICRO EAC-H MV(12) HUMIDIFIER N O FRONT COVER PRESSURE SWITCH ELECTRONIC AIR CLEANER C C2 GAS VALVE M1 ID BLOWER PRESSURE SWITCH LINE NEUTRALS TO 115 VAC / 1Ø / 60HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE Wiring is subject to change. Always refer to the wiring diagram on the Warning unit for the most up-to-date wiring. High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. 0140F01908-A 10 www. goodmanmfg.com SS-

11 Accessories Model Description 0803BNA 0805CNA CVENT-2 Concentric Vent Kit (2") --- CVENT-3 Concentric Vent Kit (3") CFSB17 Downflow Sub-Base 17.5" CFSB21 Downflow Sub-Base 21" CFSB24 Downflow Sub-Base 24" RF Drain Kit -Horizontal Left Vertical Flue EFR02 External Filter Rack with 16"x25" Permanent Filter K00000S Flush Mount Vent Kit - 3" or 2" 0170K00001S Flush Mount Vent Kit - 2" --- AFE18-60A Fossil Fuel (Dual Fuel) Kit HASFK High-Altitude Natural Gas Kit HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK High-Altitude LP Gas Kit HASFK-4,5,6 HASFK-5,6 HASFK-5,6 N/A N/A N/A N/A LPLP03 Low LP Gas Pressure Switch LPM-07 LP Conversion Kits FTK04 Twinning Kit Model Description CVENT-2 Concentric Vent Kit (2") --- CVENT-3 Concentric Vent Kit (3") CFSB17 Downflow Sub-Base 17.5" CFSB21 Downflow Sub-Base 21" CFSB24 Downflow Sub-Base 24" RF Drain Kit -Horizontal Left Vertical Flue EFR02 External Filter Rack with 16"x25" Permanent Filter K00000S Flush Mount Vent Kit - 3" or 2" 0170K00001S Flush Mount Vent Kit - 2" --- AFE18-60A Fossil Fuel (Dual Fuel) Kit HASFK High-Altitude Natural Gas Kit HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK High-Altitude LP Gas Kit HASFK-5 HASFK-5 HASFK-5 HASFK-4 HASFK-4 LPLP03 Low LP Gas Pressure Switch LPM-07 LP Conversion Kits FTK04 Twinning Kit SS- 11

12 Notes Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations Goodman Manufacturing Company, L.P. Houston, Texas 12 www. goodmanmfg.com SS-

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