AUDION PACKAGING MACHINES SHRINK WRAP EQUIPMENT
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1 AUDION PACKAGING MACHINES SHRINK WRAP EQUIPMENT
2 SHRINK WRAP EQUIPMENT
3 SHRINK WRAP EQUIPMENT 3 Shrink wrap equipment Basic shrink wrap equipment Audion basic shrink wrap equipment offers you the best solution when you want to give added value to your product. Protect your product against scratches, bundle your products or give it some extra gloss with a strong, tight, glossy over-wrap. The I and L shaped sealers can be used to seal and cut off the film. Shrink your package tight around the product by the use of a heat gun, in a heated chamber or in a heat tunnel. Professional shrink wrap equipment The Audion professional shrink wrap equipment can be used for medium to large production output. These machines offer a variety of different configurations due to lots of different machine types and options. These high-quality machines can be easily adjusted according to different product sizes and shapes. Our professional L-sealers can be used to seal and cut off the film around your product. This can be done by manual closing of the machine or on the more advanced models pneumatically. After this, the packed product can be (automatically) transported to one of our professional shrink tunnels. These tunnels have energy saving insulation and have an automatic cool down function to guarantee a long lifetime of its critical components. (Semi) automatic shrink wrap equipment The (Semi) automatic L-sealer or bundle packer combinations with shrink tunnel can be used when high production output is a must. These machines can be used - due to advanced control systems - to pack various different products. They offer an efficient solution when many manual activities are involved. The products are automatically fed into the machine on the infeed conveyor. The bundle packer subsequently wraps the film around the product (both sides are left open), the automatic L-sealer seals a completely closed package around the product. Thereafter the packed product can be transported automatically into the tunnel in order to shrink the film tight around the product by use of hot air. Applications contract packagers, press printing industries, factories, Industries, studios, publishers, shops, logistic centres, food processing companies, groweries etc. Products Books, CD s, DVD s, magazines, bonbons, office supplies, components, light bulbs, construction elements, cans, jars, PET bottles, candles, photo frames, decoration material, boxes, bags, bread, napkins, drink packs, aerosol cans, plastic cups, (disposable) plates, batteries, bars of soap, etc. Materials Shrink film (Polyolefine, PVC or LDPE centrefold film)
4 4 SHRINK WRAP EQUIPMENT SERGEANT I-SEALER 160B / 300B These compact single arm sealers are suitable for sealing small production quantities (max. 10/min) in shrink film. They work well with all shrink films and consistently deliver superior strength seals. The sealers are often used in combination with a heat gun to shrink wrap products. The 160B and 300B are equipped with a seal/cutting wire, which seals and cuts the material in one operation. These I-sealers offer a very flexible low-budget solution for your small production quantities and require less space than other shrink wrap solutions. This makes this machine ideal for use in stores, shops, offices and other environments where you are limited by space. I-Sealer 160B Technical specifications Model 160B Model 300B: Machine size (lxwxh) 640x440x410 mm 1000x410x610 mm Machine weight 18 kg 29 kg Max. seal length 400 mm 750 mm Max. product size (lxwxh) 400*x300x50* mm 750*x560x100* mm Max. reel width 400 mm 750 mm Voltage 230 V / 1 Ph / 50/60 Hz 230 V / 1 Ph / 50/ 60 Hz Consumption 350 W max W max. * These two dimensions can not be reached together DEMPACK seal / shrink combinations These seal/shrink combinations are ideal for moderate production quantities (max packs per hour). The machines operate with a shrink hood instead of a tunnel. The hood is closed by an electronic hold-down magnet during the film sealing and heat-shrink wrapping operations. Almost any product can be shrink wrapped in this clever machine. These DEMPACK machines have - due to standard water cooling and an accurate temperature control - a better seal quality and longer wire lifetime as most other similar machines in this market segment. Available options Teflonized seal wires Heat-gun
5 SHRINK WRAP EQUIPMENT 5 Standard DEMPACK Features include: Simultaneous film sealing and heat-shrink wrapping operations under a transparent hood Magnetic hold-down device: automatic hood re-opening Automatic product ejection by motorised belt (only at the H22SA version) Adjustable seal temperature setting; automatic microprocessor controlled weld timer (to avoid overheating) Sealing / cutting blade cooled by liquid cooling system with radiator Teflon coated sealing blade Adjustable film perforator units Heat-shrink wrapping duration (self correcting) and temperature controlled by microprocessor PCB with back lighted LCD Adjustable shrink-delay-time for sealing thin films Height adjustable working plate Adjustable height of conveyor (only at the H22SA model) Solid machine stand with locking casters and integrated scrap bin for waste material Available pack formation methods: sealing only, sealing and heatshrink wrapping Machines equipped with set of spare parts (teflon / seal wire) 12 Months warranty CE certified Manual available in English, Dutch, German, Italian, French and Spanish Optional Double reel support Extra perforation wheels Stainless steel packing plate Technical Specifications: Technical specifications Dempack H18 Dempack H22 Dempack H22SA Machine size (lxwxh) 1230 x 680 x 1350 mm 1450 x 780 x 1430 mm 2000 x 780 x 1430 mm Machine height (closed hood) 980 mm 1040 mm 1040 mm Shipping size (lxwxh) 1160 x 750 x 710 mm 1420 x 900 x 820 mm 1420 x 900 x 820 mm Machine weight 97 kg (120 kg gross) 131 kg (160 kg gross) 149 kg (185 kg gross) Sealing dimensions 440 x 300 mm 560 x 430 mm 560 x 430 mm Max. product size 410 x 250 x 210 mm*) 520 x 380 x 260 mm*) 520 x 380 x 260 mm*) Packing table height 870 mm 895 mm 895 mm Max. reel diameter 300 mm 300 mm 300 mm Max. reel width 500 mm 600 mm 600 mm Max. pack height 210 mm 260 mm 260 mm Max. pack weight 10 kg 15 kg 15 kg Max. production p/hour p/hour p/hour IP rating IP30 IP30 IP30 Temperature indication Fahrenheit/Celsius Fahrenheit/Celsius Fahrenheit/Celsius Noise emission level <70dB <70dB <70dB Power supply 230V-1Ph-50/60Hz 230V-1Ph-50/60Hz 230V-1Ph-50/60Hz Consumption Max. 2300W (12A) Max. 3640W (16A) Max. 3640W (16A) * these maximum dimensions can not be reached together
6 6 SHRINK WRAP EQUIPMENT IC 4520 MVR / MVRE / APM / APT IC 6830 MVR / MVRE / APM / APT The Dem ICARE L-sealer / shrink tunnel combinations are high-quality machines for large production quantities. There are several models available to suit all packing needs. The standard machines are Epoxy coated and have an impulse sealing system with Teflon coated seal wires for the use of all common shrink films. The transport belt which runs the sealed product through the tunnel has a variable speed and is adjustable for different packing heights. Options Extra high shrink tunnel Product feed plate with rollers Product feed plate with 90 film opener Powered film unwind Blower table - opens film for easy product feeding Teflon mesh belt and silicone rollers (in shrink tunnel) Outfeed roller conveyor (adjustable angle) Rotary accumulation table Film roll holder for spare film Cooling device for PE films Stainless steel construction IC 4520 IC 6830 Dimensions of the sealing frame 470x555 mm 840x700 mm Length of the machine 2095 mm 2760 mm Width of the machine 890 mm 910 mm Height of the machine 1590 mm 1590 mm Maximum length of the product 530 mm 750 mm Maximum width of the product 400 mm * 600 mm * Maximum height of the product 200 mm * 300 mm * Maximum weight of the product 10 kg 15 kg Tunnel length 640 mm 940 mm Maximum length of the film roll 600 mm 800 mm Maximum diameter of the film roll 300 mm 350 mm Consumption 8 kw 12 kw Electrical feeding 230/ 400 V 3 Ph 50 Hz 230/400 V 3 Ph 50 Hz Pneumatic feeding APM, APT models 6 bar 6 bar * these 2 dimensions can t be reached together IC 4520 APM + double film roll support option Type MVR 4520/6830 MVRE 4520/6830 APM 4520/6830 APT 4520/6830 Manual infeed of the product Manual adjustment of the working plate Electromagnets for sealing arm closing Mechanical regulation of impulse seal time Variable volume inside the tunnel Integrated scrap bin Disc-casters and adjustable foot Shrink tunnel for all shrinkable films Colors grey and blue Kit of spare-parts (fuses, wires, Teflon, rubber strip, keys) Automatic raising of the sealing arm after sealing Automatic transfer of the product into the shrink tunnel Manual closing of the sealing arm Pneumatic raising and lowering of the sealing arm Single operation or automatic cycle operation Safety system on the sealing arm Digital display with electronic control Electronic regulation of impulse seal time
7 SHRINK WRAP EQUIPMENT 7 EL-MATIC L-SEALER WITH TE-MATIC SHRINK TUNNEL The most advanced machine in the Audion Elektro fully shrink line is our EL-MATIC fully automatic L-sealer. This machine can be used in combination with the TE-MATIC tunnel to reach a high production output. The EL-MATIC can also be supplied in stainless steel. The main features of the EL-MATIC are: Continuous cycle sealing Seal temperature adjustment Automatic control of the sealing bar opening span User friendly control panel with back lighted multilingual LCD 16 bit microprocessor 10 different operation programs can be stored Teflon coated sealing bar Polyethylene, polyolefin and PVC centerfold film can be used Adjustable film perforators Single pack / multi-pack mode Conveyor speed electronically adjustable Pack discharge by a motorised conveyor Storage / readout of process statistics Compliance with CE regulations The main features of the TE-MATIC shrink tunnel are: Adjustable shrink tunnel temperature Adjustable conveyor speed Tunnel air flow regulation by flaps Tunnel conveyor with silicone coated rotating rollers Control panel with back lighted LCD Automatic cool down function for end of shift Reduced power consumption Compliance with CE regulations EL-MATIC 24 + TE-MATIC 18 Technical specifications EL-MATIC (EM24) TE-MATIC (TM18) Power Supply: 230 V +/- 10% - 1 Ph - 50/60 Hz 400 V +/- 10% - 3 Ph - 50/60 Hz Power Consumption: W 7950 W Air Supply: 5-6 bar - Air Consumption: 12 Nl/pack (4,2 l/min.) - Seal Dimensions: 610 x 480 mm 450 mm tunnel width Max. Product Height: 150 mm 250 mm Conveyor Speed: m/min 4,7-10,9 m/min Production Capacity: packs/hour - Max. Film Reel: 650 mm - Max. Film Reel Diameter: 360 mm - Film thickness: micron micron (perforated) Machine Size (lxwxh): 2000 x 1300 x 1310 mm 1241 x 943 x 1447 mm Shipping Size (lxwxh): 2230 x 1570 x 1500 mm 1430 x 1130 x 1540 mm Machine Weight: 600 kg (650 kg gross) 187 kg (223 kg gross)
8 8 SHRINK WRAP EQUIPMENT SEMI-AUTOMATIC L-SEALERS MVR MVRE PCA Manual in feed of the product Manual adjustment of the working plate Manual low down of the sealing arm Pneumatic low down of the sealing arm with automatic operation of the sealing arm Safety system on the sealing arm Electromagnetic closing of the sealing arm Mechanical regulation of the impulse sealing Electronic regulation of the impulse sealing x Automatic raising of the sealing arm after sealing Automatic ejection of the product Manual transfer of the product Integrated scrap bin Disc-casters for transport, adjustable feet Color grey RAL 7035 and blue RAL 5023 The DEM L-sealers can be used to pack your products in a safe, presentable way. Easy adjustments / settings of these sealers guarantee flexibility and a high production quantity. The next product can already be inserted in the center fold film during each seal-cycle. These sealers can also be used in combination with our separate shrink tunnels. SLI 450 MVRE Technical specifications SLI 450 MVR/MVRE/PCA SLI 680 MVR/MVRE/PCA Dimensions of the sealing frame 470x555 mm 700x840 mm Length of the machine 1170 mm 1625 mm Width of the machine 860 mm 1060 mm Height of the machine 1070 mm 1070 mm Maximum length of the product 530 mm 750 mm Maximum width of the product 400 mm * 600 mm * Maximum height of the product 200 mm * 300 mm * Maximum weight of the product 10 kg 15 kg Maximum length of the film roll 600 mm 800 mm Maximum diameter of the film roll 300 mm 350 mm Consumption 1,1 kw 1,5 kw Electrical feeding 230 V- 1 Ph 50 Hz 230 V 1 Ph 50 Hz Pneumatic feeding PCA model 6 bar 6 bar * These 2 dimensions can not be reached together
9 SHRINK WRAP EQUIPMENT 9 Shrink Tunnels The different types of DEM Shrink tunnels can be used both as drying tunnels and as shrink tunnels installed downstream from a (or more) film wrapping machine(s). The long versions can be used to achieve high production rates (e.g. for synchronization with automatic L-sealer machines). The standard models (C, L) include: Improved "energy saving" tunnel isolation Air recycling system "Life / dead" silicone roller conveyor through the tunnel, suitable for all types of shrink film Electronic temperature regulation Adjustable belt speed Double ventilation system (only L versions) Locking disc-casters and adjustable feet Colors: grey and blue Spare-part-kit (fuses and keys) CE certificate and manual included Different Series Tunnels TR 420 C TR 420 L TR 630 C TR 630 L Machine length (mm) Machine width (mm) Machine height (mm) Working height (mm) 825 (+/- 50) 825 (+/- 50) 825 (+/- 50) 825 (+/- 50) Maximum product width (mm) Maximum product height (mm) Tunnel length (mm) Consumption 7 kw 13 kw 9,5 kw 20 kw Voltage 400 V 3 Phase 50/60 Hz Available Options (roller) infeed conveyor Teflon mesh belt Conveyor with 25 mm roller spacing (inclinable) feed-out roller conveyor Feed-out conveyor with rotary table Cooling vault TR 420 C
10 10 SHRINK WRAP EQUIPMENT BE-MATIC BUNDLE PACKER WITH TE-MATIC SHRINK TUNNEL This Bundle Packer machine bundles your (glass and PET) bottles, boxes, jars, cans, cases in a wide range of pack collations. The semi-automatic version (BE- MATIC 28) has a table where the operator can collate the products. By pressing two buttons, the operator starts the seal cycle; a pneumatic device pushes the products inside the machine where the products are sleeve wrapped in PE film. The TE-MATIC 26 shrink tunnel can be connected to this machine to shrink the PE film tight around the products. This tunnel can be equipped with a cooling fan to cool down the PE film as soon as it comes out of the tunnel. BE-MATIC 28 + TE-MATIC 26
11 Hogeweyselaan 235, 1382 JL Weesp, Holland Tel : +31(0) Fax: +31(0) export@audion.nl Website: Represented by
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