High vacuum guide FOR PRE-SEPARATORS AND CYCLONES
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1 High vacuum guide FOR PRE-SEPARATORS AND CYCLONES
2 High vacum guide for pre-separators and cyclones System description Nederman Pre-separation and Vacuum Transportation Systems pre-separate and discharge dust and granulated material during vacuuming. A system can handle dry material like cement, fertilizers, grit, sand, as well as wet material. Collected material can be discharged into tanks, containers, big-bags or on to conveyor belts, escalators etc. Nederman is offering two different types of solutions. Pre-separator The aim is to separate the coarse material from the dust and the airstream. It is very useful for applications where you want to re-use the material, for example when collecting re-usable blasting media. The blasting media is separated from the finer particles in the separator and it can be discharged back into the blasting system for re-use. Cyclone A cyclone is normally used when there is no intention to separate coarse particles from finer particles or dust. Typically very useful when you are handling a lot of material and when you want to make sure that as little material as possible will end up in the filter. The benefit of using pre-separators or cyclones in a system is, that the load on the filter will be highly reduced which prolongs the lifetime of the filter. Nederman has a number of complete units for different applications and they are presented on This guide will show you how you can configure your own pre-separator to meet specific customer demands. The guide is divided into four chapters: Separator for dry material System 50 Page 2 Separator for dry material System 200/300 Page 4 Separator for wet material System 50 Separator for wet material System 200/300 Page 3 Page 5 1
3 System 50 - Dry suction Legs for silos Qv m 3 /h Suction outlet Ø51: Ø100: Lid with inlet Ø51: (for ecc locks) Cup Cyclone for lid Ø 51: (inlet with flap valve) Qv m 3 /h Ø 63: Qv m 3 /h Ø 76: Qv m 3 /h 3 x Inlet Outlet Ø51 Ø51 For ecc locks Ø63 Ø76 For plastic fasteners Ø51 Ø76 For plastic fasteners Ø51 (flap valve) Ø51 For plastic fasteners Ø63 63 For plastic fasteners Cyclone (for ecc. locks) Ø76: Qv m 3 /h Inlet for suction hose Ø51: (incl. flap valve) Ø63: Ø76: Ø 51 / 63 / 76 Suction outlet Ø51: Ø100: Lid for ecc locks Silos Container 47 lit: (with ecc locks) 67 lit: (with ecc locks) Tippable trolley: Trolley for container Non tippable trolley: For legs: (with plastic fasteners), 87 liters (with plastic fasteners), 87 liters (with ecc. locks), 87 liters 100 liters (with ecc locks) Incl. pneumatic discharge valve Plastic bags (25 pcs.) 47 liter: liter: Accessory Basket: Can be used with, , , and Includes discharge valve Counterweight Pinch valve pneumatic DN65: DN80: DN100: Pneumatic butterfly valve *Control kit not included butterfly valve Pneumatic Bagholders for valves Bagholder for Counterweight, and pinch valves Bagholder for Pneumatic valve Accessory for bagholder Bag-support for wall Plastic bags (25 pcs.):
4 System 50 - Wet suction Suction outlet Ø51: Ø100: Lid with inlet Ø51: (for ecc locks) Cup Silos For legs: (with plastic fasteners), 87 liters (with plastic fasteners), 87 liters (with ecc. locks), 87 liters Container Legs for silo 3 x Trolley for container Float ball: Basket: liters: (for plastic fasteners) 47 liters: (for plastic fasteners) 67 liters: (with ecc. locks) 47 liters: (with ecc. locks) Plastic fasteners " straight ball valve " bend ball valve Tippable trolley: Accessory Basket: Non tippable trolley:
5 S Incl 4 legs. Adjustable height max 2500 mm Ø152 Suction inlet Ø152: Ø127: Ø102: **) Inlet / outlet Ø63/76, Qv m 3 /h: (For plastic fasteners) Ø76/76, Qv m 3 /h: (For plastic fasteners) Ø102/76, Qv m 3 /h: (For plastic fasteners) Ø102/102, Qv m 3 /h: (For ecc locks) Ø127/127, Qv m 3 /h: (Adjustable, for plastic fasteners) ***) Qv m 3 /h: (for ecc locks) Ø102: Ø63: Ø76: Ø102: For legs: For legs: (with plastic fasteners) (with ecc locks) S Height: 2375 mm Height: 2875 mm 3 x x Length: 2200 mm System 200/300 - Dry suction *) Qv m 3 /h: or (rubber lined for abrasive material) Can be handled by forklifts Stay-tube: 3 x Stabilizing the legs incl 2 tube brackets L: 1500 mm Silos S300 Silos S200 Cyclone for lid Ø 51: (inlet with flap valve) Qv m 3 /h Ø 63: Qv m 3 /h Ø 76: Qv m 3 /h Lid for ecc locks Ø 51 / 63 / 76 Bagholders for valves Bagholder for Counterweight, and pinch valves Bagholder for Pneumatic valve Plastic bags (25 pcs.): Accessory for bagholder Bag-support for wall Frames and legs for silos *) Fits S300 silos below and S200 silos with plastic fasteners **) Fits also S300 silos with 4x ***) Fits all silos below (with plastic fasteners) (with ecc locks) Silo with ecc locks, pneumatic ø320mm discharge) Can be used with, , , and Includes discharge valve Counterweight Pinch valve pneumatic DN65: DN80: DN100: Pneumatic butterfly valve *Control kit not included butterfly valve Pneumatic Solution for continous discharge are available upon request. **)
6 S Incl 4 legs. Adjustable height max 2500 mm For legs: S Height: 2375 mm Height: 2875 mm 3 x x Length: 2200 mm System 200/300 - Wet suction Can be handled by forklifts Stay-tube: 3 x Stabilizing the legs incl 2 tube brackets L: 1500 mm Silos S300 Silos S200 For legs: (with plastic fasteners) Frames and legs for silos Float ball: Basket: *) Fits S300 silos below with 4x and S200 silos/containers with plastic fasteners Containers S (with plastic fasteners) with plastic fasteners and 2" ball valve Can be combinded with these Trolleys for S200 container 3" straight ball valve " bend ball valve Tiltable for forklift Outlet ø51 mm ø63 mm ø76 mm ø102 mm ø152 mm Lid with inlet *) ø51 mm with flap valve ø63 mm ø76 mm ø102 mm Cup:
7 The Nederman Group is one of the world s leading suppliers of products and solutions within the environmental technology sector, focusing on industrial air filtration and recycling. Nederman products and solutions contribute to reducing the environmental impact from industrial production processes and to creating a safe and clean working environment whilst boosting production efficiency. The Group s offering covers everything from the design stage through to installation, commissioning and servicing. Nederman has subsidiaries in 30 countries and agents and distributors in over 30 countries. Nederman is ISO 9001 and certified. The Group develops and produces in its own manufacturing and assembly units in Europe, North America and Asia. The Group is listed on Nasdaq OMX Stockholm. Nederman Sales companies in: Australia, Austria, Belgium, Brazil, Canada, China, Czech Rep. Denmark, France, Germany, Hungary, India, Indonesia, Ireland, Malaysia, Mexico, Netherlands, Norway, Poland, Portugal, Romania, Russia, Slovak Republic, Spain, Sweden, Thailand, Turkey, United Kingdom, USA, Vietnam Nederman Distributors in: Argentina, Bulgaria, Chile, Croatia, Cyprus, Egypt, Estonia, Finland, Greece, Hongkong, Iceland, Israel, Italy, Japan, Korea, Latvia, Lithuania, New Zealand, Oman, Philippines, Saudi Arabia, Serbia, Singapore, Slovenia, South Africa, Switzerland, Taiwan R.O.C, United Arab Emirates 6
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