MST sterilizer overview
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- Basil Summers
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1 MST sterilizer overview
2 MST medical steam sterilizers for 1 to 18 sterilization units 2 B-SAG July 2009 VEEX/MBE
3 Medical steam sterilizers MST-H MST-H series with horizontal sliding doors Usable chamber volumes from 4 to 18 sterilization units (StU) Flexible loading height from floor level 0, 350 up to 650 mm Extended door seal life; six times longer than comparable systems due to high precision milled sealing slot Stainless steel piping with minimal flange connections Can be networked and integrated in existing IT systems and CSSD management software 3 B-SAG July 2009 VEEX/MBE
4 Medical steam sterilizers MST-H with horizontal sliding doors 4 B-SAG July 2009 VEEX/MBE
5 Medical steam sterilizers MST-V MST-V Series with vertical sliding doors and usable chamber volumes of 4 to 12 StU The most compact sterilizer in its class (only 990 mm width including maintenance access) Water-saving and temperature tolerance due to integrated gas jet pump Extended door seal life; six times longer than comparable systems due to high precision milled sealing slot Can be networked and integrated in existing IT systems and CSSD management software 5 B-SAG July 2009 VEEX/MBE
6 Medical steam sterilizers MST-V Model Chamber volume Dimensions Loading heigth Single-door Two-door StU 1) Litres H x W x D (mm) (mm) VS VS x 990 x 1095 (1120 2) ) VS VS x 990 x 1395 (1420 2) ) VS VS x 990 x 1750 (1775 2) ) VS VS x 990 x 2395 (2420 2) ) 785 1) 1 StU = 300 x 300 x 600 mm 2) Two-door version 6 B-SAG July 2009 VEEX/MBE
7 Improved work quality: Belimed s new product design Modern product Green glass doors combined with high quality stainless steel, white HI-MACS material and white glass operating panels Easy cleaning No protruding elements, grooves or corners Operating panel behind glass HI-MACS is robust and easy to clean Consistent and ergonomic operation Process status display visible at a distance 7 B-SAG July 2009 VEEX/MBE
8 Convenient and transparent user guidance with CP-TOP Consistent operating interface for all systems (Washers and sterilizers): Low training requirement Fewer operating errors Simplified maintenance Very bright, illuminated colour display Operator control panel is located at an ergonomically ideal height for all Belimed systems Simple touch button operation with acoustic confirmation 8 B-SAG July 2009 VEEX/MBE
9 Convenient and transparent user guidance Unclean side Login and user administration Process control Selection of 10 standard programs Door functions Autodiagnosis system and alarm acknowledgement Service and maintenance functions 9 B-SAG July 2009 VEEX/MBE
10 Factory-Set cycles and values No. Cycle Sterilize- Temp. Sterilize- Time 1 Instruments 134 C 5 min Dry- Time 11 min + 2x3 min 2 Textiles 134 C 5 min 6 min 3 Rubber 121 C 20 min 6 min 4 Heating up & VPR 134 C 5 min 3 min No load Recommended load Instrumentes, packed in cloths or Containers, max. 10 kg / Stu (gross weight) Textiles, utensils max. 7.5 kg / Stu Rubber, Textils, utensils max. 7.5 kg / Stu 5 Bowie Dick Test 134 C 3.5 min 3 min Bowie-Dick Test (3M, GKE ) 6 Vacuum leakage test No load 7 Heavy Instruments 134 C 5 min 11 min. + 4x3 min 8 Porous goods 125 C 20 min 6 min 9 Gravity 121 C 20 min - Instruments packed in Containers max. 15 kg / Stu (gross weight) Textiles, Instruments, packed in clothes max. 7.5 kg / Stu Single, non vacuum proof items, open or single packaging. No Mixed loads. 10 Special 134 C 60 min 6 min Textiles, Utensils, Instruments 10 B-SAG July 2009 VEEX/MBE
11 Operating unit design: Screen Status bar Menu selection Communication bar Selection window Action bar Status General information, incl. time and date, error messages, transport unit status Menu selection Switching between info menu and main menu. The respective active menu is displayed below. Each time the button is pressed you jump directly into the other menu Communication The function selected at your current location is always displayed. Selection The selection is highlighted. Start the action with the confirm button Action Various actions are offered here: Scroll, Return, Delete 11 B-SAG July 2009 VEEX/MBE
12 Operating unit design: Buttons Menu button: Main menu Information menu Selection buttons Button blocks: Menu Selection Action Confirmation Each button that is active and can be pressed is displayed with a lit LED. Non-lit buttons cannot be pressed. Acoustic confirmation of the button press Confirm button Action buttons 12 B-SAG July 2009 VEEX/MBE
13 Convenient and transparent user guidance - Clean side Presentation in display: Pictogram: LED: Date/time Sterilization program Current program step Error messages Loading or unloading automatic activated Status chamber and door Maintenance / error messages Cycle runs Door locked Button: Open/close door Replace door seal Switch on/off transit block on the unloading side 13 B-SAG July 2009 VEEX/MBE
14 Always up to date Process status display Display of the remaining time, readiness to load and unload or error messages Display in the form of an analogue clock by means of LED technology Display of the remaining run time of over 60 minutes in the form of a fast moving clockhand Presentation of a remaining run time under 60 minutes in the form of a fill-up clock Visualisation of process completion with a full, blinking clock Status display disappears on opening the door Indication of a process error with a complete, red blinking clock 14 B-SAG July 2009 VEEX/MBE
15 Easy access for servicing Full-surface opening on both sides Control cabinet can be folded to the side Large area of free access to technical installations Front access, no side access needed 15 B-SAG July 2009 VEEX/MBE
16 High level system control Only components from well known top class suppliers Easy service access and remote diagnostics with web server in the PLC 16 B-SAG July 2009 VEEX/MBE
17 High quality sterilizer pressure chamber Chamber and jacket made of (316L) steel, better properties than (316Ti) Controlled, easy sliding, motor driven solid stainless steel doors Well proven chamber sealing system with precise milled sealing groove Approved according to PED and ASME-Code "U-Stamp" 17 B-SAG July 2009 VEEX/MBE
18 What to expect from a Belimed sterilizer According to alternating stress calculations for Belimed Sterilizers a pressure vessel check is again after 50,000 cycles scheduled. 10 cycles per day by 250 working days = 2,500 cycles/year 50,000 / 2,500 = in hospital use the next pressure vessel check must be done after 20 years 20 cycles per day (industrial use) by 250 working days = 5,000 cycles/year 50,000 / 5,000 = in industrial use the next pressure vessel check must be done after 10 years 18 B-SAG July 2009 VEEX/MBE
19 Cubic sterilization chamber In terms of capacity not the chamber volume itself is important but how many containers can be loaded per cycle unused litres = more energy consumption Belimed sterilizer with cubic chamber Same capacity as round chamber but less litres chamber volume and therefore less energy consumption Conventional sterilizer with round chamber Same capacity as cubic chamber but bigger chamber volume (more litres) and therefore more energy consumption 19 B-SAG July 2009 VEEX/MBE
20 Sterilizers manufactured in the most modern facility in Europe Use of modern machines and tools Reproducible quality Short delivery times 20 B-SAG July 2009 VEEX/MBE
21 Proven door sealing system Sealing frame made of solid square (316L) steel with milled, polished precision channel (tolerance +/- 0.1 mm) and peripheral full silicone seal Low movement of the seal in the channel and gentle coverage guarantees a long service life The seal can be cleaned with gentle compressed air for maintenance purposes; program available in the system's service mode 21 B-SAG July 2009 VEEX/MBE
22 Belimed door seal life much longer than comparable systems Belimed door seal system Conventional door seal systems Separate production of the door frame; high precision milled door seal slot Solid-silicone door seal is pressed by compressed air Easy maintenance; the gasket can be blown out Extended door seal life; six times longer than that of comparable systems Welded sealing frame construction Door seal is pressed by steam (risk of injury) No blow out function for maintenance Reduced lifetime of the door seal 22 B-SAG July 2009 VEEX/MBE
23 Steam Quality Innovation? 23 B-SAG July 2009 VEEX/MBE
24 Steam Centrifugal Separator Name: Centrifugal separator... Function: Steam drier... Description of function: The centrifugal separator is used to separate the water particles from the steam. The water... particles are flung against the cone wall by the centrifugal force exerted by the high flow velocity of the steam and decelerated so that they separate from... the flow and run downwards. Steam outlet Steam inlet Wet steam Dry steam condensate Condensate outlet 24 B-SAG July 2009 VEEX/MBE
25 P&ID: Steam supply line 3? 25 B-SAG July 2009 VEEX/MBE
26 Steam inlet in chamber Name: Steam... baffle plate Description of function: Serves as a guard so that the steam does not flow towards the load at full speed.. 26 B-SAG July 2009 VEEX/MBE
27 Vacuum system quiet and water-saving Integrated, quiet water ring vacuum pump with water saving system and municipal water circulation tank made of stainless steel Up to 80% lower coolant water consumption than conventional systems 27 B-SAG July 2009 VEEX/MBE
28 Optional gas injector with vacuum unit Name: Gas ejector... Description of function: A shear stress is produced by internal friction and turbulence in the boundary layer between the fast motive medium and the significantly slower suction medium. This friction causes a transfer of momentum, i.e. the suction medium is accelerated and entrained. Benefits: Vacuum pump can be operated at a higher temperature, meaning that the consumption of fresh water can be reduced by approx. 40%. Reaches a lower vacuum enabling better drying results to be obtained 28 B-SAG July 2009 VEEX/MBE
29 Pre-treatment Fractionated pre-vacuum Description of function: In the fractionated pre-vacuum process the chamber is extracted until vacuum and then filled with steam again. This is repeated several times. This progressively reduces the proportion of air in the chamber. Old At the end of the pre-treatment a ratio of steam to air is obtained which is known as the dilution ratio Old dilution ratio 7200:1 New dilution ratio 39000:1 New Example: MST-H (1,000 litre) Air after post-treatment = ca. 26ml B-SAG July 2009 VEEX/MBE
30 Improved work efficiency due to automatic loading and unloading 30 B-SAG July 2009 VEEX/MBE
31 Improved ergonomics by height adjustable transport carts Transport cart for MST-H sterilizers Working height can be adjusted to personal fit Easy loading and unloading due to a optimal working height Battery powered cordless for flexible use Two button operation for safe use Transport cart for MST-V sterilizers Working height can be adjusted to personal fit Easy loading and unloading due to a optimal working height Battery powered cordless for flexible use Memorisation of up to three different heights 31 B-SAG July 2009 VEEX/MBE
32 Sterilization in day clinics and CSSD s Compact sterilizers VAPOFIX VAPOFIX or with manual vertical door Single or two-door version Usable chamber space: 1 and 1,5 StU Swiss Made, chamber made of EN 285 conform, Only 600 mm wide: the largest chamber with the smallest footprint in its class Optionally integrated electric steam generator 32 B-SAG July 2009 VEEX/MBE
33 Sterilization in day clinics and CSSD s Compact sterilizers VAPOFIX Optional liquid cycle with flexible temperature sensor Pt 1000 and chamber pressure monitoring Easy operation by PLC control and TOP 5000 operating panel Integrated or stand alone batch printer Can be networked and integrated in existing IT systems and CSSD management software Extended door seal life than comparable systems due to high precision milled sealing slot 33 B-SAG July 2009 VEEX/MBE
34 Connectivity to CSSD management software Data recording Datenerfassungs-PC RS-485 RS-485 Ethernet Ethernet RS-485 Hub/Switch Washer RDG 1 1 Washer RDG 2 2 Sterilizer Sterilisator 1 1 Sterilisator Sterilizer 2 2 WD 290 WD 350 Dual-Washer MST-V MST-H Archive buffer Belimed ICS 8535 EX All washer-disinfector and sterilizer data are networked and integrated in existing IT systems ICS 8535 EX saves batch parameters of up to 100,000 cycles Even if the CSSD management software is down the work can go on since ICS 8535 records automatically all data Switch over to manual or batch printer documentation is not needed 34 B-SAG July 2009 VEEX/MBE
35 35 B-SAG July 2009 VEEX/MBE
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