A FAMILY OWNED AND OPERATED COMPANY FOR 3 GENERATIONS.

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2 A FAMILY OWNED AND OPERATED COMPANY FOR 3 GENERATIONS. Franklin Miller Inc. was founded in 1918 as a manufacturer of ice crushers and ice cream freezers. In 1953, Harold Galanty acquired the company and set out to provide a wide range of innovative size reduction processors. Under his guidance and that of subsequent family members, the company became an industry leader providing equipment, service and expertise and keeping plant operations running smoothly for applications ranging from rubber and petrochemical processing to minerals and food processing. The company s expansion into wastewater processing began nearly 40 years ago with the introduction of the industry s first inline disintegrator. This innovation was widely used in the processing of sludge to help pumps and other process equipment function effectively. Our portfolio of patented equipment has since expanded with a continuing stream of innovative designs including open channel grinders, solids shredders and screens as well as screenings washing equipment. Today, Franklin Miller is a diversified manufacturer that has enjoyed continuous growth over the years. Our line has grown as has our company, but we remain true to our core values: a commitment to customer service, tradition of engineering excellence and rugged, dependable equipment. 2

3 A TRADITION OF EXCELLENCE Franklin Miller s complete line of wastewater grinding and screening equipment provides an important solution for fine reduction or removal of solids in open channel, inline or gravity installations. These units protect and enhance the operation of pumps and other process equipment and reduce maintenance at wastewater treatment plants, pump stations, institutions and industrial facilities worldwide. Whether your requirement is a new installation or an upgrade, FMI s broad line of processors can fill the need. FMI processors are built to a world-class standard for quality and engineering excellence. Since 1918, we ve upheld a family tradition of quality and customer service forged over three generations. See the difference for yourself with Franklin Miller products. TABLE OF CONTENTS Page A Tradition of Excellence Sludge Processing Screenings Processing Waste Processing Taskmaster Tm Taskmaster Inline Taskmaster TM Taskmaster Titan TM Taskmaster Titan TM Super Shredder Dimminutor Spiralift SL Spiralift SR Spiralift SLX Spiralift SC Screenmaster CS Options

4 PROVEN SOLUTIONS: With a Franklin Miller processor, you re assured of getting a unit not only engineered for world-class performance, but quality assured through our rigorous shop testing. We specialize in matching proven solutions to your specific process problems from stock and customized machinery to fully integrated systems. One of our application engineers would be glad to answer any questions or help in solving your application problem. HEADWORKS SOLUTIONS: SLUDGE PROCESSING: With our innovative hollow spherical rotor Super Shredder and our Taskmaster twin shaft grinders, we have processors tailored to your specific process needs that can improve the reliability, life and performance of your pumps, centrifuges, digestors and other process equipment. Whether you want to grind up solids and keep them in the system or remove them with a fine screen, there s an FMI processor that meets the need. We manufacture a variety of open channel comminutors like the Dimminutor, twin shaft channel grinders such as the TM8500 and the Titan as well as fine auger screens and step screens. 4

5 SCREENINGS PROCESSING: SEPTAGE RECEIVING: For heavy solids shredding, there s no better choice than a Franklin Miller Taskmaster. We ve been building heavy-duty solids shredders since the 1980s and no one has more experience than FMI in building them rugged and building them right. For screenings washing, our Spiralift SC grinder and wash-press combination provides remarkably effective performance. Our Spiralift SR septage receiving stations provide reliable screening and processing of septage received from waste haulers and more. With our sophisticated Hauler Station control and software, our equipment not only runs automatically, but records and controls hauler usage, transactions and billing information for a fully automated and organized septage receiving capability. OUR EQUIPMENT IS CONTRIBUTING TO MAKING THE WORLD A CLEANER AND SAFER PLACE! 5

6 WASTE PROCESSING: Our equipment plays a valuable role in the processing and recycling of industrial, municipal, electronic, agricultural, fishing or military waste. Whether you need to reduce solids for reprocessing or keep electronics or documents confidential, an FMI processor is right for the job. INDUSTRIAL PROCESSING: Whether your need is for liquid or dry chemical processing, food or mining operation, or oil production, chances are a heavy-duty Franklin Miller crusher, shredder, granulator or screening system is hard at work solving a similar problem. 6

7 Voracious Twin Shaft Grinder The TASKMASTER TM8500 series provides powerful size reduction capabilities, easy maintenance and exceptional durability. The TASKMASTER reduces wood, rags, paper, sewage, sludge, tampons, cardboard, plastic, fabrics, and waste items into fine particles facilitating further processing or disposal. The Taskmaster TM8500, with its powerful capabilities and cutter cartridge technology, provides a significant improvement over competing units. Finely Ground Output Prevents Ragging and Plugging Cutter Cartridge Technology Fewer Moving Parts Rugged Construction No Stack Re-tightening Protects and E n h a n c e s P l a n t Processes The TASKMASTER protects downstream process equipment and keeps systems running smoothly. These versatile units are used for sewage treatment, sludge, pumping stations, sanitary or disposal facilities, institutional waste, and bulk solids reduction applications. The TASKMASTER, installed in-line, significantly reduces pump downtime, ragging and premature filter press media failure. Monolithic Cutter Cartridges The TM8500 employs two counter-rotating cutter stacks that intermesh at close clearance to intensively shear and shred solids into fine bits. TASKMASTER employs unique cutter cartridges that combine six thin cutter and spacer disks of old designs into rugged one piece multi-tooth elements. The benefits are: increased unit and cutter strength, resistance to cracking and the complete elimination of stack loosening and subsequent re-tightening requirements. TASKMASTER TM8500 GRINDER (973) Fax (973)

8 TASKMASTER TM8500 GRINDER Construction: The TASKMASTER TM8500 is heavily constructed for long life, durability and smooth operation. The housings are provided standard in ductile iron. Stainless Steel construction is also available as an option. Cutters and shafting are constructed of hardened 4140 steel. Highly reliable, severe duty mechanical seals, housed in convenient cartridges, protect the bearings and contain fluids within the unit. Options Submersible Motors Hydraulic Drives Shaft Extensions Wet Well Frames Guide Rails Stainless Construction Special Cutter Designs Full Systems S260 Control System An S260 Control System monitors unit operation and automatically cycles the grinder in case of an overload condition. This U.L. listed industrial control panel is supplied complete with circuit breaker, a NEMA 4X FRP enclosure, self-test function, and 100,000 hour life LED indicators. TM8532 in municipal wastewater channel. A TASKMASTER TM inline grinder with drop-in housing. A versatile TM8516 configured with stand and hopper for gravity feed. The TM8500 features fewer moving parts for easy maintenance and durability. DUPLEX TM8532D Duplex is provided with twice the cutting capacity. Configurations: The TM8500 can be configured for gravity feed, open channel, or for pipeline applications. Motor driven units are supplied with a heavy duty, direct coupled, gear drive. Optional configurations include shaft extensions, hydraulic drives or submersible explosion proof motors. The TASKMASTER can be provided with guide frames for mounting to channels or wet wells, or alternatively with hoppers and stands for gravity fed applications. The Taskmaster is supplied standard with an S260 Automatic Reversing Controller. MODEL NO. A B C D HP WEIGHT GPM/ls TM (328mm) (552mm) (1278mm) (305mm) (210kg) (35ls) TM (422mm) (646mm) (1372mm) (305mm) (225kg) (49ls) TM (612mm) (837mm) (1562mm) (305mm) (255kg) (76ls) TM (803mm) (1027mm) (1753mm) (305mm) (284kg) (104ls) TM (993mm) (1218mm) (1943mm) (305mm) (314kg) (132ls) TM (1278mm) (1502mm) (2308mm) (305mm) (395kg) (173ls) TM (1468mm) (1693mm) (2499mm) (305mm) (425kg) (202ls) TM8524D (612mm) (837mm) (1562mm) (610mm) (399kg) (153ls) TM8532D (803mm) (1027mm) (1753mm) (610mm) (444kg) (209ls) TM8540D (993mm) (1218mm) (1943mm) (610mm) (499kg) (265ls) TM8552D (1278mm) (1502mm) (2308mm) (610mm) (612kg) (347ls) For inline dimensions please contact factory Franklin Miller Inc. All Rights Reserved. Call one of our customer service representatives to discuss your particular application. PR-TM Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

9 Effective Twin-Shaft Grinders for Enclosed Pipe Systems TASKMASTER Inline grinders employ a powerful twin-shaft mechanism and cutter cartridge technology to reduce solids in pipeline systems. These versatile, processors reduce rags, plastics, wood, tampons, sanitary napkins and more. They are invaluable in plant operations world-wide keeping systems flowing, reducing pump downtime, protecting dewatering equipment such as centrifuges filter presses and more. Effective Twin Shaft Design Cutter Cartridge Technology Keep Pipelines Free-Flowing Highly Reliable Seal Design Operation Two stacks of intermeshing cutters aggressively pull the solids in, reducing them to a size that will pass through the unit s slots. These grinders can be installed in gravity or pressurized, vertical or horizontal pipe systems, on the suction or positive side of a pump. Cutter Cartridges The TASKMASTER is provided with cutter cartridge technology wherein 6 cutter disks and 6 spacer disks are replaced by one piece elements for far greater strength, fewer components, no stack loosening or stack retightening. Configurations TASKMASTER inline grinders are available for 4 through 30 pipe sizes. These units feature severe duty mechanical seals, heat treated hexagonal shafts and a direct, cycloidal gear drive. Each unit is supplied with an S260 Automatic Reversing Controller. Three Available Styles Standard: Here flange adapters are added to a standard rectangular flanged grinder housing. Drop-In: In this design, the grinder s entire working assembly can be lifted out of the pipe housing as one piece for fast and easy maintenance. Tramp Trap: (TT) This grinder features a built-in tramp-trap to allow rocks and metal to settle out. TASKMASTER-INLINE TWIN-SHAFT GRINDER (973) Fax (973)

10 TASKMASTER-INLINE TWIN-SHAFT GRINDER S260 Automatic Controller The TASKMASTER inline grinder is supplied with a S260 automatic control system. This unit senses jam conditions and automatically momentarily reverses the unit in a jog sequence. After a preset number of cycles, an alarm circuit is signaled and the unit is shut down. The S260 is normally supplied in a Nema 4X FRP enclosure, PLC, heavy duty reversing starters and long lasting LED indicators. A number of optional configurations is available to meet any application requirement. The Tramp Trap (TT) grinder above features a built-in tramp-trap to allow rocks and metal to settle out. Unique, simple assembly and high-strength design. Dimensions MODEL FLANGE A B C D E TM8500 DROP-IN SERIES TM TM TM TM TM FLANGE ADAPTOR SERIES TM TM TM1620A TM1620A TM1620A Dimensions above are inches / millimeters. English flanges are ANSI / Metric are DIN Call one of our customer service representatives to discuss your particular application Franklin Miller Inc. All Rights Reserved. This equipment is covered by patents No , and others pending. PR-TMInline Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

11 Heavy-Duty Twin-Shaft Shredder for Gravity or Pressure Systems The TASKMASTER TM1600 powerful twin-shaft shredder plows through a large volume of rags, sludge, solid waste, institutional waste, screenings and more. The TASKMASTER TM1600 has proven its heavy-duty capabilities and valuable service in hundreds of installations worldwide. This heavy-duty shredder employs up to a 20 HP motor and drive to reduce a wide variety of tough solids. It can finely shred heavy screenings, correctional institution sanitary waste, rejects and returns, garments, filters, bottles, containers, plastics, turnings, wood, packaging, paper, electronic components, concession waste, newspapers and more. Heavy Duty Construction Heavy Solids Capability Rugged 2-3/4 Hex Shafting Proven, Reliable Mechanical Seals Channel, Gravity or Pipe Systems Features The TASKMASTER TM1600 features a liquid tight body housing, 2-3/4 hardened hex shafting, mechanical seals, direct inline or optional right-angle gear drive, a choice of cutters, optional cleaning combs, flanges, stand and hopper. Units are also available in stainless steel. A Model S260 Automatic Reversing Controller is supplied standard. TASKMASTER 1600 TWIN-SHAFT SHREDDER TASKMASTER TM1620 with a hopper and stand for gravity feed. (973) Fax (973)

12 TASKMASTER 1600 TWIN-SHAFT SHREDDER Unique Versatility The TASKMASTER TM1600 series design provides unique versatility. This unit can operate in liquid channels, gravity systems such as screenings discharged from a bar screen, inline in pressure rated pipe systems or dry systems with stand and hopper for a variety of solid waste shredding applications. S260 Control System An S260 Control System monitors unit operation and automatically cycles the grinder in case of an overload condition. This U.L. listed industrial control panel is supplied complete with circuit breaker, a NEMA 4X FRP enclosure, self-test function, and 100,000 hour life LED indicators. TASKMASTER TM1630 with optional right angle gear drive. BELOW: An Inline Taskmaster TM being fed by an 18 force main. Twin shaft cutting chamber. Configurations The TASKMASTER TM1600 is designed for ease of use and versatility. These units can be installed in straight thru channels, wet wells or water inlets. They can be installed for full or occasional submergence. Units can be supplied with standard bolt down sole plate, support frames, or channel frames. Guide rails can also be supplied to facilitate removal from wet wells. A variety of drive configurations is available to meet most installation requirements including: standard electric motors, dry-running, submersible explosion proof motors, extended shafts, or hydraulic systems. MODEL# HP A B C CAPACITY TM1620A (GPM) (520mm) (857mm) (1988mm) (57L/S) TM1620A (GPM) ( 520mm) (857mm) (1988mm) (57L/S) TM1630A 10 TM1630A 15 TM1640A 10 TM1640A 15 TM1650A 10 TM1650A (GPM) (520mm) (1111mm) (2242mm) (120L/S) (GPM) (520mm) (1111mm) (2242mm) (120L/S) (GPM) (520mm) (1365mm) (2496mm) (185L/S) (GPM) (520mm) (1365mm) (2496mm) (185L/S) (GPM) (520mm) (1619mm) (2750mm) (250L/S) (GPM) (520mm) (1619mm) (2750mm) (250L/S) *Dimensions include flange adapters (not shown). Call one of our customer service representatives to discuss your particular application Franklin Miller Inc. All Rights Reserved. PR-TM Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

13 TM14000 Unique High-Flow Channel Grinder The TASKMASTER TITAN twin shaft grinder features a design break-thru that is as simple as it is innovative. This unit provides powerful solids reduction performance, a high flow capability, low headloss and a great improvement in effectiveness all with a unique simplicity that enhances durability. Rugged and Durable Powerful Reduction with Fine Output Large Throat Opening Handles Larger Solids High Flow Capability Low Headloss The TITAN employs two counter-rotating shafts but, unlike previous twin shaft grinders, one cutter stack intermeshes with a second one which has a much larger diameter. The results are dramatic. The unit has a liquid handling capability that is double that of typical high flow twin shaft grinders. It has a much larger throat opening that is capable of handling bulky or round objects. Solids are more effectively fed into the cutters. With the TITAN s increased cutting surfaces, cutter life and unit strength are enhanced. The TASKMASTER TITAN provides unsurpassed reduction of such solids as sneakers, wood, rags, paper, mops and bottles while allowing the liquid flow to pass through freely with minimal headloss. This unit can also be configured as a powerful and highly efficient horizontal solid waste shredder. The TASKMASTER TM14000 provides effective protection of pumps, filter presses and other downstream equipment producing a finely ground output which is easily handled by process equipment. Centrifuges and belt filter presses function better and with a longer time between maintenance. With the TASKMASTER TM14000 there s no need for weak plastic diverters, chains or sprockets and there s no chance of solids bypassing grinding. TASKMASTER TITAN TM14000 GRINDER The TM14000 has a highly open design resulting in minimal headloss. (973) Fax (973)

14 TASKMASTER TITAN TM14000 GRINDER How It Works: The TASKMASTER TM14000 employs a cutter arrangement that optimizes the benefits of twin shaft grinding and brings new capabilities to it. As the high speed cutters intermesh with the low speed cutters, solids are intensively ground and shredded to small bits. Utilizing a small diameter cutter, power consumption is kept extremely low. The deep slots in between the large cutters allow flow to pass through in high volume. Wear is reduced due to the unique configuration of the large and small cutter stacks. Additionally, solids are positively transported to the cutting area across the entire throat opening so there s no need for flow restricting baffles. S260 Control System Configurations: This ultra-compact, straight thru unit is easy to install in tight channel locations. The TM14000 is available with a variety of optional configurations and is provided with a choice of electric, submersible An S260 Control System monitors unit operation and automatically cycles the grinder in case of an overload condition. This U.L. listed industrial control panel is supplied complete with circuit breaker, a NEMA 4X FRP enclosure, self-test function, and 100,000 hour life LED indicators. B electric or hydraulic drives. A choice of channel frames is available for narrow or wide channels or wetwell installations. The TM14000 is also an able solids shredder and can The Taskmaster Titan Duplex features twice the cutting area for even higher flow and wider channel applications. The TITAN s cutters powerfully reduce wastewater solids while allowing fluids to pass through freely. C A FLOW 12 D be provided with a horizontal stand and hopper. Hook it up with flange adapters and you get an inline grinder with amazing flow capability. When supplied as part of an FMI SPIRALIFT system, this unit provides an effective fine screening system. Taskmaster Titan Models: D U P L E X MODEL A B TEFC B SUBM XPF C D FLOW HP kw Inches MM Inches MM Inches MM Inches MM MGD L/S TM TM TM inches TM TM MM TM TM14024D TM14032D inches TM14040D TM14052D MM TM14060D Contact factory for certified drawings or additional model sizes. Call one of our customer service representatives to discuss your particular application. This equipment is covered by patents No , , and others pending Franklin Miller Inc. All Rights Reserved. PR-TM Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

15 Rugged Channel Grinder Suitable for Heavy Solids and High Flows The TASKMASTER TITAN TM22000 is a powerful channel grinder that combines industrial shredding performance with a high flow capability for the industry s most powerful and heavy-duty design. This massive unit was especially designed for tough, solids intensive, institutional service. It can process tough solids such as garments, towels, blankets, shirts, pants and bed sheets that can choke pumping systems and cause backups. With the TM22000 you get 100% cutting performance. That s because the unique TITAN design delivers high performance and a high flow capability without the need for maintenance intensive diverter drum screens. Additionally, the TM22000 has up to four times the cutting surface of competing designs which means longer cutter life in abrasive service and more solids processing capability. Extreme Rugged and Durable Handles Tough Institutional Solids Highly Reliable Seal System High Flow Design 100% Cutting Power with No Screens The TASKMASTER TITAN TM22000 is built in a single (twin shaft) design and duplex (4 shaft) design to process flow rates of up to 24 mgd (1047 l/s). The TM22000 is provided with a choice of drive options including a standard TEFC or Explosion Proof electric motor, shaft extension and a true submersible explosion-proof (IP68) motor which can operate both submerged and in air continuously. Specifications Every component of the TM22000 is designed and built to be rugged: Shafts: 2-3/4 Hexagonal Cutters: 4140 Hardened & Ground 7 Dia. Cutters vs Titan Disks Bearing/Seal Cartridges: Proven, Extreme Duty mechanical seals with no springs, in hardened stainless steel glands. Housing: Ductile Iron & Steel Drive: 10 HP C-Face Motor TASKMASTER TITAN TM22000 CHANNEL GRINDER (973) Fax (973)

16 TASKMASTER TITAN TM22000 CHANNEL GRINDER S260 Automatic Controller The TASKMASTER TITAN TM22000 is supplied with an S25060 automatic controller with an S260 Jog Sequence. This unit senses jam conditions and automatically momentarily reverses the unit in a jog sequence. After a preset number of cycles, an alarm circuit is signaled and the unit is shut down. The S260 is normally supplied with a Nema 4X FRP enclosure, PLC, heavy duty reversing starters and long lasting LED indicators. A number of optional configurations is available to meet any application requirement. The Titan s massive array of cutters results in both high flow and high solids handling capacity. Dimensions A B C FLOW MODEL HP KW INCHES MM INCHES MM INCHES MM MGD l/s TM22020 TM22030 TM22040 TM22050 TM22060 TM22020D TM22030D TM22040D TM22050D TM22060D TASKMASTER TM TASKMASTER TM22000D DUPLEX English flanges are ANSI / Metric are DIN. For higher flows contact factory. Contact factory for certified drawings. Call one of our customer service representatives to discuss your particular application Franklin Miller Inc. All Rights Reserved. This equipment is covered by patents Nos , , and others pending. PR-TM Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

17 Voracious In-line Disintegrator The Super Shredder in-line disintegrator reduces tough solids entrained in pipeline systems. This unit combines world class size reduction capabilities with a streamlined easy to maintain design that features only a few working elements. The Super Shredder is ideal for applications requiring a heavy-duty size reduction processor that can handle high flows with minimal headloss. The Super Shredder utilizes a low speed and high torque action to chop, grind and shred solids into fine bits that can be easily processed by downstream equipment. It s innovative open-center spherical rotor design maintains a high percentage of open area making this unit practically invisible to the flow. In fact, it can handle higher flows than any other in-line grinder available. Powerful grinding capabilities Finely Ground Output Low Headloss Few Moving Parts High Flow Capability Hardfaced Stainless Steel Cutters As the rotating cutting edges precisely intermesh with stationary cutters at close clearance, solids are finely reduced with a scissor-like action. This unique design effectively handles round, even shaped solids as well as irregular objects. Applications The Super Shredder easily installs into straight through pipe systems via 150# flanges. It quickly goes to work reducing solids such as wood, rags, sludge, paper, plastics and more. The Super Shredder stops pumps and valves from ragging and plugging, protects filter presses from expensive punctures and incomplete de-watering, enhances and protects centrifuge operation and more. It can process waste sludge, agglomerates, oil solids, animal waste, paint sludge, pulp and paper, tannery waste, fish scrap and more. (973) Fax (973) SUPERSHREDDER DISINTEGRATOR 17

18 SUPERSHREDDER DISINTEGRATOR Construction With only two cutting elements, the Super Shredder s construction and maintenance is greatly simplified. The cutters are constructed of T316 stainless steel with a heavy fused coating precisely applied to all cutting surfaces. These corrosion resistant cutters provide long dependable service in abrasive service without the embrittlement associated with hardened alloys. With its bi-directional cutters, wear is further reduced via automatic reversing of the unit s direction of rotation. Two convenient cartridges house the unit s seals and bearings. Each cartridge consists of a primary seal, a severe duty mechanical seal, oil seal, heavy duty tapered roller bearings and stub shaft. This seal design has proven highly dependable and easy to maintain. TO THE RESCUE A correctional institution had a problem with plugging of their pump systems. The inmates would intentionally flush large solids including aluminum cans into the sewage system. The solution was the installation of a Model SS1200 Super Shredder. This unit alleviated pump failures and system backup. To quote the plant maintenance supervisor, The Super Shredder solved a big problem for us. Without it our system would fail in a matter of hours so we really can t be without it. Options Submersible Motor Guide Rails All Stainless Construction Low Flow Configuration DIN Flanges Special Purpose Seals Configurations The Super Shredder is provided with a cylindrical interior housing to closely match the connected piping for optimized flow. A directcoupled heavy duty gear drive provides the unit s smooth, low-speed, hightorque rotation. A model S250 Automatic Reversing Controller is supplied with the unit that senses jam conditions and automatically reverses the bi-directional cutters. Additionally, the controller periodically reverses the operation of the unit. An arsenal of Super Shredders protects a major metropolitan wastewater facility. Super Shredder in sludge re-circulation line. Model 2400 Super Shredder with 24 flanges MODEL# HP A B C D E F WEIGHT * 30* 560 (102mm) (214mm) (603mm) (1162mm) (381mm) (762mm) (1232kg) * 26* 560 (152mm) (214mm) (603mm) (1162mm) (330mm) (660mm) (1232kg) (203mm) (214mm) (603mm) (1162mm) (102mm) (203mm) (1100kg) (254mm) (635mm) (232mm) (1343mm) (203mm) (330mm) (1320kg) (305mm) (294mm) (816mm) (1562mm) (153mm) (305mm) (1760kg) (407mm) (389mm) (1027mm) (1775mm) (203mm) (407mm) (3960kg) (457mm) (426mm) (1081mm) (1902mm) (229mm) (457mm) (5500kg) (610mm) (549mm) (1413mm) (2316mm) (305mm) (610mm) (7700kg) *Dimensions include flange adapters (not shown). Call one of our customer service representatives to discuss your particular application Franklin Miller Inc. All Rights Reserved. PR-SS1000A Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

19 TURBO Automatic Channel Screening and Grinding of Water-borne Solids The DIMMINUTOR provides automatic screening and grinding of liquid borne solids with a straight through open channel design. This unit reduces plastics, wood, vegetable matter, disposables, and other oversized items to a fine particulate. The Dimminutor's unique features, heavy precision construction, dependable operation and simplified maintenance have earned it a solid reputation amongst operators and specifying engineers worldwide. Keeps Systems Running Smoothly Streamlined, Efficient Design Rugged Seamless Screen High Flow, Low Headloss Stainless Cutters and Screen No Bottom Seals or Bearings Easily Upgrades Existing Comminutors C o n t i n u o u s Torque Rotation The Dimminutor employs a smooth, continuously rotating design with high torque always available on demand. As its three bi-directional rotary cutters intermesh at close clearance with stationary cutters, solids are finely reduced to a size small enough to pass through a sizing screen. The Dimminutor is designed for unobstructed flow even during reversing cycles. The Dimminutor design has no gaps or openings between the screen and cutters so output is controlled and complete reduction assured. Highly Reliable Operation The Dimminutor is designed for reliable operation and easy maintenance. For example, with its cantilevered design, the Dimminutor needs no seals or bearings near the gritty channel floor. The unit s screen is stationary so it never wears against bottom grit. Each cutter is interchangeable and cutters can be removed or adjusted independently. The unit's seals and bearings are immersed in an oil bath for long life and low maintenance. DIMMINUTOR Channel GRINDER Precision stainless steel cutters. (973) Fax (973)

20 DIMMINUTOR Channel GRINDER Construction Every Dimminutor component is constructed for long life and precision. The cutters are constructed of hardened stainless steel for superior corrosion resistance. With the Dimminutor's unique CLEAR-SLOT screen system, the cutters actually penetrate the individual slots of the screen and clear them with each revolution. The screens are precision cut from rugged stainless steel plate using laser technology. The result is a highly precise and durable screen. Full stainless steel construction is an available option. It s Turbo for a Clean Sweep! Turbo models combine the Dimminutor's many maintenance advantages with even more powerful and effective processing. First, a new ultra-precision screen has been added with a unique, seamless design that features no gaps or crevices. Next, the Turbo features added power and faster sweeping and clearing action. The result is intensive Turbo performance. The Dimminutor interior features individually removable stainless steel cutters and no bottom seal. Options Submersible Motors Hydraulic Drives Shaft Extensions Channel Frames Wet Well Frames Overflow Bar Screen Guide Rails Stainless Construction S250 Control System Configurations The Dimminutor is designed for ease of use and versatility. These units can be installed in straight thru channels, wet C wells or water inlets. They can be installed for full or occasional submergence. Units can be supplied D with standard bolt down sole plate, FLOW support frames, or channel frames. STD. Guide rails can also be supplied to MOTOR facilitate removal from wet wells. A variety of drive configurations is available to meet most installation B requirements including: standard electric motors, dry-running, A submersible explosion proof motors, extended shafts, or hydraulic systems. MODEL FLOW RANGE CAPACITY SHIP. NO. A B C D Avg. (MGD) Max (MGD) WEIGHT HP T15 T20 T25 T36 T36XF T /8 57-9/ /4 ( 575mm) (1473mm) (483mm) (587mm) 27-1/2 62-7/ (699mm) (1626mm) (737mm) (610mm) / (889mm) (1829mm) (889mm) (737mm) 44-5/8 83-7/ (1133mm) (2134mm) (1194mm) (1067mm) / (1473mm) (2845mm) (1194mm) (1067mm) (1473mm) (3302mm) (1346mm) (1194mm) Top-Row: DIMMINUTOR DUPLEX features two complete cutting chambers and twice the capacity. A pair of T15's installed at plant headworks. Bottom-Row: A T36XF (left) and T36 (right) in action Franklin Miller Inc. All Rights Reserved. Call one of our customer service representatives to discuss your particular application. PR-DM Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

21 Septage Receiving Stations SPIRALIFT Septage Receiving Stations employ proven shaftless screw technology to effectively screen and separate raw septage or wastewater and facilitate the clean and efficient offloading of septage trucks. These pre-engineered, fully enclosed systems feature dependable operation, low operating costs and easy installation with little or no civil work. These units are provided with between one and four stages of processing to meet a wide variety of application requirements. Effectively Separates & Washes Solids Orderly Receiving from Septage Haulers Stainless Steel Housing High Strength Shaftless Spiral Screw Taskmaster TT Grinder with Tramp Trap Fully Integrated with Controls Operation Septage trucks connect to the system s inlet via a convenient quick-connect coupling. After the operator sets the control system to the ON position, an intake valve opens automatically, the spray wash valve opens and the TASKMASTER grinder (if supplied) is energized. As the septage flows by gravity into the system, the solids are captured on a perforated screen where they are washed. Once the flow rises to a preset level, the screw screen is energized automatically. The solids are then conveyed and dewatered by the unit and discharged into a container. Construction SPIRALIFT Systems are constructed for strength and durability. The main housing, screw trough and screen are all constructed of heavy stainless steel. All the auger screws employed are the shaftless type constructed of heavy alloy steel. An access port on top of the units allows for convenient inspection and maintenance of the interior. The units are provided with a highly accurate built-in ultrasonic transducer type level sensor. Stainless steel spray wash manifolds are provided before and after the perforated screen. The units are provided with heavy duty gear reducers rated for long life in continuous service. SPIRALIFT SR SepTage Receiving (973) Fax (973)

22 SPIRALIFT SR SepTage Receiving Spiralift Models SR-2 and SR-3 In addition to the receiving, screening, washing, dewatering, grinding and conveying capabilities of the SR, these models add up to two more stages of solids separation: SR-2: Liquids that pass through the SPIRALIFT screen next flow into a sedimentation tank. Here, air is infused to assist in the separation and settling out of grit. At the tank bottom a horizontal screw conveys the settled grit to an inclined screw for removal from the system. SR-3: A grease removal stage is added with a mechanical skimmer. The SPIRALIFT is provided with a S270SR PLC based automatic control system which coordinates the equipment operation. A Hauler Station Interface is available to authenticate and monitor transactions and provide haulers with a receipt. This SPIRALIFT SR30 provides a complete solution for septage receiving at this wastewater facility. Within the SR tank, an oversized auger finely separates the septage solids. Typical Configuration Model SR Franklin Miller Inc. All Rights Reserved. Call one of our customer service representatives to discuss your particular application. PR-SR Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

23 Grinds, Screens, Washes, Transports and Compacts The SPIRALIFT screens, washes, transports and dewaters solids entrained in the wastewater flow. This system combines the benefits of two proven technologies into one effective system: the SPIRALIFT screening/ conveying system and a high-performance TASKMASTER grinder. Dependable Fine Screening and Washing Superior Solids Capture Output Particles Emit Less Odor Organics Remain in the System Low Headroom Above Discharge The processed solids are washed, ground, dewatered and discharged ideal for landfill disposal, while organics are left in the flow. Because this unit features TASKMASTER grinding technology, it offers the combined benefits of a rugged, effective grinder with enhanced screw screen performance for a uniquely effective and trouble-free system. How It W orks First, a powerful TASKMASTER grinder reduces the solids Finally, the solids reach a dewatering to small particles, loosens biological material and increases zone and are discharged. The cleaned surface area. The reduced solids are ideally conditioned for and homogeneous output is deposited further processing by the SPIRALIFT screw screen. in a bin, bag, or auxiliary conveyor. As the solids are discharged from the grinder, the reduced Taskmaster Technology particles are subject to the turbulent cleansing action of TASKMASTER grinders are an integral the channel flow. The particles are then captured on the part of the SPIRALIFT system. These SPIRALIFT s fine screen basket. The spiral unit is energized rugged twin shaft grinders have proven their on a timed cycle or when the upstream flow reaches a powerful solids reduction capability and unsurpassed predetermined level. reliability in installations worldwide. The brushes of the unit s shaftless screw sweep the solids off the screen. They are then spray washed and transported up the shaftless spiral. (973) Fax (973) SPIRALIFT SL FINE SCREENING SYSTEM 21

24 SPIRALIFT SL FINE SCREENING SYSTEM THE SPIRALIFT SL SYSTEM The SPIRALIFT s rugged, nylon brushes sweep the screen of debris with each rotation. The brushes are fastened in sections to the auger for easy maintenance. S270 Control System An S270 Automatic Control System monitors and controls system operation. This PLC driven unit is provided standard in a Nema 4X FRP enclosure. System functions include sequence timing, grinder and spiral jam sensing and jogging function, conveyor run timer and level control override, and spray wash solenoid control. Construction: Franklin Miller s years of experience in building industrial as well as wastewater solids reduction and conveying systems is employed in the design and construction of heavy duty SPIRALIFT systems. The Spiralift screen and trough are constructed of stainless steel. Its shaftless screw is constructed of special micro-alloy steel. The grinder cutters are constructed of hardened 4140 steel and are provided as unique CUTTER CARTRIDGES. The grinder housing is constructed of ductile iron. (Above) This SPIRALIFT Model SLD employs a powerful Titan Duplex grinder which reduces incoming solids for enhanced screening, washing and compacting. (Above Right) This SPIRALIFT Model SLT effectively couples a Taskmaster Titan grinder with a 12" diameter screw screen. SPIRALIFT s unique wash system employs heavy nozzles for long life and effective action. Call one of our customer service representatives to discuss your particular application. Configurations: The SPIRALIFT system can be supplied either electrically driven or with a common hydraulic drive. Special options include discharge bagger, conveyors, level sensors and heat tracing. Models and sizes are available to meet most installation and capacity requirements. The SPIRALIFT can be provided as a stand-alone screw screen or in conjunction with a TASKMASTER grinder, or as a complete system with enclosure and/or additional solids removal screws. SPIRALIFT Models: MODEL Max. Flow Level Ch. Width Screen Basket Grinder Max. Flow Grinder Screw in / mm in / mm Diam. in / mm Model MGD / l/s HP / kw HP / kw SL12 SLT12 SLD14 19" - 55" 18" - 36" 12" TM " - 63" 28" - 38" 12" TM " - 63" 34" - 57" 14" TM14000D Flow Rates are for general reference purposes and vary with height of unit. Contact factory for certified dimensions Franklin Miller Inc. All Rights Reserved. PR-SL Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

25 Provides Fine Screening of Heavy Prison and Institutional Effluent The SPIRALIFT SLX provides fine screening for heavy institutional wastewater applications. This powerful unit effectively handles heavy, concentrated solids such as pants, blankets, sheets, wood, sneakers and more that choke and stall units not built for heavy institutional effluent service. Reduces Downtime Reduces Odors Highly Reliable Handles Shirts, Pants, Blankets, & More O p e r a t i o n First, a 15hp TASKMASTER TM1600 finely shreds the heavy solids. The shredded particles are then captured on a fine, semi-circular screen and intensively washed. As the ground solids are conveyed up the transport, free water drains back into the channel. Finally the solids are disharged into a bin or conveyor. Top: The shaftless auger. Above: The washed and compacted output. C o n f i g u r a t i o n The SLX shredder is provided with up to a 15 HP motor and drive. The oversized auger and screen assure long life and effective solids capture. The auger is provided with heavy nylon brushes bolted on for easy replacement and is powered by a shaft-mounted reducer with a 2 HP motor. Screens are available with 3mm - 12mm perforations. The SPIRALIFT SLX is provided complete with shredder, screen, solenoid valve, spray wash manifold, level sensor and PLC- based control system in a NEMA 4X enclosure. SPIRALIFT SLX HEAVY-DUTY SCREENING SYSTEM (973) Fax (973)

26 SPIRALIFT SLX HEAVY-DUTY SCREENINGS CONDITIONER C o n s t r u c t i o n A key to the performance of the SPIRALIFT SLX is its heavy-duty TASKMASTER TM1600 shredder. This is a ruggedly constructed shredder suitable for reducing heavy solids. This unit employs 2-3/4 hex alloy steel shafting, a heavy planetary gear drive and unique cutter cartridge technology. With these cartridges 10 individual cutter and spacer disks are merged into one monolithic element. This results in far greater unit strength, easier assembly and no need for cutter stack re-tightening. O p t i o n s Ultra-Sonic Level Sensor Bagger Auxiliary Conveyor Heat Tracing Submersible Motor SLX Dimensions (typical) TOP: Spiralift SLX systems installed at a prison. ABOVE LEFT: The auger s easily replaceable brush segments. ABOVE RIGHT: A powerful spray-wash system removes organics. RIGHT: Fully enclosed bagger. Call one of our customer service representatives to discuss your particular application Franklin Miller Inc. All Rights Reserved. PR-SLX Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

27 Provides Washing, Compacting and Screenings Conditioning The SPIRALIFT SC Screenings Conditioner provides efficient washing, compacting and de-odorizing of screenings. It can be installed behind a new or existing mechanical bar screen installation and quickly goes to work enhancing the screenings output. The processed solids are discharged as ground, uniform particles in a compacted plug, ideally conditioned for disposal. The SPIRALIFT SC utilizes a rugged TASKMASTER Screenings Grinder to reduce solids to a small size exposing multiple surfaces. The ground solids are intensively washed to remove contaminants and organics. The screenings are then compacted and conveyed by unit s powerful screw press and organics are returned to the flow. Effective Two Stage System Grinds to Loosen Organics Clean, Homogenous Output Conditions & Washes Reduces Disposal Costs The SPIRALIFT SC is a compact unit that can be easily placed in tight plant locations. The unit can be fixed mounted or configured for portable operation to handle the output from multiple sources. The press unit housing and hoppers are constructed of durable stainless steel. A PLC-based control system is supplied to monitor and integrate the entire system. Two models are available: the SC1620 and the low headroom SC8520. Operation As screenings drop into the SC hopper, they are washed by the upper spray nozzles and then ground by the TASKMASTER shredder. Next, the SPIRALIFT SC intensively washes organics and flushes them back into the system. The screenings are then de-watered in the unit s press zone. The processed screenings then pass through a discharge pipe and are deposited into a bin, bag or conveyor washed, ground and reduced in weight. The grinder and press technology along with highly rugged construction makes the SC uniquely effective. SPIRALIFT SC SCREENINGS CONDITIONER The SC8520 above features a low headroom design, 2HP auger motor and 5 HP TASKMASTER TM8520 grinder. (973) Fax (973)

28 SPIRALIFT SC SCREENINGS CONDITIONER Construction The SPIRALIFT SC is provided in two models: The SC1620 features a 10hp TASKMASTER shredder and a 3hp shaft-mounted auger drive. It handles up to 175 ft3/hr. of solids. The SC8520 features a 5HP grinder, 2HP auger drive for up to 50 ft3/hr of solids. The SPIRALIFT SC is provided complete with hopper, shredder, tank enclosure, solenoid valves, spray manifolds and controller. The PLC- based control system monitors and integrates the entire system. S270 Automatic Controller The SC is supplied with a PLC based control system which sequences grinder and press motors as well as solenoid valves. The unit features an auto-reverse jog sequence, a Nema 4X FRP enclosure, long-lasting LED indicators and IEC starters. The solids are received in the SC s inlet hopper and flushed into the grinder, which breaks up solid materials and helps loosen organics. Dimensions TASKMASTER TM1630 with optional right angle gear drive. BELOW: SC1620s being fed by perforated plate screens. (Ultra-fine Screenings) MODEL # SC8520 SC1620 mm in. mm in. A B C D E F G H J K L M N Franklin Miller Inc. All Rights Reserved. Call one of our customer service representatives to discuss your particular application. PR-SC Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

29 Effective Design Wastewater Bar Screen The Screenmaster CS provides efficient cleaning of a bar screen rack and removal of solids from rectangular channel installations. This versatile unit is simple in design but highly efficient in operation, requiring minimal power to operate. This unit employs a front clean/ front return principle. It s easy to install in new or existing channels. The unit installs at a 75 inclination so it has a very small footprint. Operation The design features a simple, continuous rotary motion. As the rake head passes through the bar slots collecting debris, it travels up the unit s dead plate until it reaches a special scraper supplied with a dash pot for smooth operation. The screenings then drop out the unit s discharge chute. The screenings can then be processed by a SPIRALIFT SC Screenings conditioner/wash or be deposited in a bin or auxiliary conveyor. The SCREENMASTER rake heads are built with comb-like trapezoidal fingers which insert between the bar rack slots to positively clear them of debris. Each rake head is provided with a low friction plastic insert for low vibration even in dry operation. Configuration The Screenmaster CS is supplied complete with an S320 Program Controller which activates on a timed basis or when a high level is indicated by a supplied level sensor. The Screenmaster is provided with a 3/4HP 1HP motor and gear drive. This unit is custom built for any channel width up to 78 wide (2 m) and for a lift height of up to 38 ft. (11.6 m). SCREENMASTER CS WASTEWATER BARSCREEN (973) Fax (973)

30 SCREENMASTER CS WASTEWATER BARSCREEN Construction The Screenmaster consists of a stainless steel frame, a bar rack fabricated of parallel stainless bars, dead plate, stainless steel chain link drive, carriage unit, scraper and gear drive. The unit is fully enclosed above the channel. The bar rack can be supplied with 1/4 to 2 slot openings. A SCREENMASTER CS installed with auxiliary screw conveyor. Dimensions 1. Bar Rack Available made of AISI304 or AISI Extended pitch (150 mm 6 ) chain with rollers dia. 70 mm. 3. AISI304 solid rake with trapezoidal teeth and 10 mm thick (3/8 ) HDPE runners. 4. Deadplate. 5. AISI304 formed flanged cover Thickness 3 mm (10 ga.) with hinged inspection covers. 6. Cover screws 7. AISI304 main frame, thickness 6 mm (1/4 ). 8. AISI304 wiper. 9. AISI304 drive shaft with pillow block ball bearing supports. 10. Drive: helical bevel gears. 11. Gasket for trough flanges, end plates and covers 12. AISI304 Saddles Franklin Miller Inc. All Rights Reserved. Call one of our customer service representatives to discuss your particular application. PR-CS Okner Parkway, Livingston, NJ USA (972) Fax (973) web: / info@franklinmiller.com

31 THE SIZE REDUCTION SPECIALISTS Hydraulic Drives FMI hydraulic drives are suitable for submersible, remote placement and mobile engine driven applications. They contain an oil reservoir with pump, pressure switch, safety relief valve and directional valves. Hoppers and Stands Standard as well as custom designed hoppers and stands can be provided; they are typically applicable to horizontal, gravity fed applications. Shaft Extensions Several shaft extension designs are available for raising the motor elevation from 2 ft. to 24 ft. above the grinder installation. Channel Frames A variety of channel frames designs provides for convenient installation and removal of FMI grinders and comminutors from channel or wet well installations. Controls FMI provides a variety of standard and custom automatic control systems for individual units as well as complete integration of multiple machines and peripherals. Guide Rails The GR1000 Guide Rails provide convenient grinder guide and support for installation and removal of FMI grinders from deep well installations. Baggers With this SPIRALIFT option, the discharged screenings are contained in a convenient-to-use continuous bag hose, keeping them encapsulated, hygenic and ready for convenient disposal. Submersible Explosion-Proof Motors FMI offers true Submersible Explosion-Proof Motors (IP68) specifically built for FMI grinders and comminutors; suitable for continuous in air operation under full load operating conditions as well as fully submerged to 200 feet (61m). OPTIONS Franklin Miller, Inc. 60 Okner Parkway, Livingston, NJ USA (973) Fax (973) info@franklinmiller.com 31

32 See the difference...