UA Series Air Dryers. 10 Year Warranty Limited ( SCFM) Setting a new standard in Quality and Reliability WAS 360

Transcription

1 UA Series Air Dryers ( SCFM) For Clean, Dry, Contaminate Free Compressed Air 10 Year Warranty Limited WAS 360 H Series Compressed Air Filters Setting a new standard in Quality and Reliability 1

2 All dryers are handcrafted by dedicated skilled craftsman in Walled Lake, MI USA. All components are sourced from only the best North American suppliers. Water, dirt and oil MUST be removed from your compressed air system MACAIR air dryers, filters and drains are key components to solving the contamination problem in your compressed air system. Your investment in MACAIR air treatment products will have a very quick payback period in the form of high productivity and less downtime. You can not afford to operate your air system with out MACAIR air treatment products. Energy Efficiency 10 Year Warranty Limited Long-lasting Peace of Mind 10 Year warranty Major components that are covered: Warranty only applies to UA Series dryers shipped after January 1,

3 How the Ultra Series Dryer Works The Compressed Air Side (1) (2) (3) (4) Wet Air In Dry Air Out The Refrigeration Circuit (5) (6) (7) (8) (9) (10) (11)

4 Quality Features - Built To Last UA Series dryers are built to withstand the harshest industrial environments using only the highest quality components assembled by highly skilled craftsman. The following quality features are built into every dryer: Compressed Air Heat Exchanger Module Top Mounted Air In & Out Connections Dewpoint Indicator (UA10 to UA55) Provides easy and constant monitoring of your air systems dew point. (Level of dryness) Suction Pressure Gauge. Programmable Electronic Drains 8 Foot Power Cord & Plug Cleanable & Ambient Air Filter Environmentally Friendly Refrigerants Discharge Pressure Gauge. Thermostatic Expansion Valve Hot Gas Bypass Valves Rotalock Valves On-Off Switch & Dryer On Light THERMOSTATIC EXPANSION VALVE HOT GAS BYPASS VALVE ELECTRONIC AUTO DRAIN 4

5 Quality features continued: Industrial Grade Hermetic Refrigeration System Scroll Compressors (UA400 and above) Scroll technology is an all-around superior refrigeration compressor versus competing reciprocating technologies. Uses up to 15% less energy than competing reciprocating compressors. 70% less moving parts for increasing reliability. Superior liquid handling capability, smooth scroll movement for low sound and vibration. Smooth start and stop of a scroll means longer compressor life. Oversized Air Cooled Condensers Industrial Grade Condenser Fan Motors Suction Accumulator (UA400 and up) Heavy Duty Condenser Fan Cycling Control Heavy Duty Hi/Lo Safety Pressure Switches Filter Drier SCROLL COMPRESSOR Refrigerant Sightglass High & Low Refrigerant Pressure Shut Down Crankcase Heaters Refrigeration system access ports Allows quick and easy servicing of the refrigerator system. Environmentally Friendly Refrigerants All UA Series dryers contain only eco friendly R134a or R404a refridgerants. Cleanable Air Cooled Condenser Filter (UA400 to 1200) The filter is attached to the dryer with magnets and made from washable fiber. Protects the air cooled condenser from dirt and debris. UA Series Available Options Additional Pressure& Temperature Gauges High dew point alarm life 5

6 Selection Guide and Correction Factors Determine the following operating conditions and use the correction factors and formula below to select the right dryer for your application. UA10A, UA20A, UA25A, UA40A, UA55A INLET PRESSURE CORRECTION FACTOR INLET TEMP INLET TEMP CORRECTION FACTOR CORRECTION FACTOR AMBIENT TEMP CORRECTION FACTOR DEWPOINT CORRECTION TEMP FACTOR CORRECTION FACTOR UA10A, UA20A, UA25A, UA40A, UA55A Example: What is the right dryer for the following conditions? Out put from the air compressor: 150 SCFM, Intel Air Pressure: 80 PSIG, Intel Air Temp: 110 F, UA400A, UA500A, UA625A Ambient Temp:110 F, Dew point temp: 38 F. Inlet Air Flow Rate 150A: (Nominal Capacity) 150 SCFM.95 x.72 x.94 x 1 = 96 SCFM (Corrected Capacity) Based on the correction factors the UA150A would be to small for this application. Try the UA250A (Nominal Capacity) 250 SCFM.95 x.72 x.94 x 1 = 160 SCFM (Corrected Capacity) For this application the UA250A would be the correct choice. For assistance in choosing the correct dryer call your distributor or MACAIR at UA400A, UA500A, UA625A UA800A, UA1000A, UA1200A UA2500A, UA3000A UA75A, UA100A, UA125A 6

7 Specifications and Dimensions MODEL 38 F 50 F PRESSURE DROP PSID W D H SHIP WGT IN/OUT CONN REF COMP HP DRAIN CONN UA10A /2 1/6 1/4.22 UA20A /2 1/5 1/4.26 UA25A /2 1/4 1/4.39 UA40A /4 1/4 1/4.39 UA55A /4 1/3 1/4.50 UA75A /2 1/4.94 UA100A /2 1/4.94 UA125A /2 3/4 1/ UA150A /2 3/4 1/ UA200A / UA250A /2 1/ UA300A /2 1/ UA400A / UA500A / UA625A / UA700A /2 4 3/ UA800A / UA1000A / UA1200A /2 7.9 UA1600A /2 8.5 UA2000A / UA2500A / UA3000A / POWER Kw REF TYPE R134a R404a MAX PRESSURE 232 Notes UA200A, UA250A, UA300A UA200A,UA250A, UA300A WITH AMBIENT FILTER UA40A, UA55A 7

8 H Series Compressed Air Filters High efficiency filtration for cleaning compressed air systems. H Series pre filters are recommended before the UA Series dryers. Why Install Compressed Air Filters? H Series Filters Standard Features H250 MODEL IN/OUT CAPACITY SCFM M.A.W.P. PSIG WEIGHT LBS DIMENSIONS L W H ELEMENT MODEL USE WITH DRYER MODEL H40* 1/ E40* UA10-UA40 H60* 3/ E60* UA55-UA75 H100* E100* UA100 H250* 11/ E250* UA125-UA250 H385* E385* UA300 H635* 21/ E635* UA400-UA625 H1000* E1000* UA800-UA1000 H1300* E1300* UA1200 8

9 Air Quality Specifications SPECIFY FILTRATION TYPE & GRADE CODE PARTICULATE PRE-FILTER OIL REMOVING GENERAL PURPOSE OIL REMOVING HIGH EFFICIENCY OIL REMOVING ADSORBED GPADE P GRADE C GRADE E GRADE A Particulate Removal (Micron) 3 um 1 um 0.01 um 0.01 um Max. oil carry over at 70 F (PPM) NA Max. working temp 175 F 180 F 180 F 180 F Intial pressure loss (PSIG) PSI loss for element change Max. working pressure (PSIG) Element end cap material Element media type Element support material Plastic Stainless Steel Pleated Cellulose Working Pressure Correction Factors PRESSURE FACTOR Technical Notes MD50 Zero Loss Float Standard On All H Series Filters ADF-1 Electric Programmable Drain valve with Y strainer - Optional 9

10 MAC-PAC Filtration System H Series filters mounted on the dryer. MAC-PAC 1 Air Quality PARTICULATE REMOVAL MAX. OIL CARRY OVER PRESSURE DEW POINT F 1 micron 0.1 ppm 38 F MAC-PAC 2 Air Quality PARTICULATE REMOVAL MAX. OIL CARRY OVER PRESSURE DEW POINT F 1 micron 0.1 ppm 38 F Note: MAC-PAC 3 Air Quality PARTICULATE REMOVAL MAX. OIL CARRY OVER PRESSURE DEW POINT F.01 micron 0.1 ppm 38 F Note: 10

11 Recommended Installations The following are two basic schools of thought on how to install MACAIR air dryers, filters and drains for the best moisture and contaminate removal results. Wet Tank Dry Tank Wet Tank Dry Tank (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) 11

12 The following are a few companies that have chosen MACAIR equipment to protect their compressed air systems from moisture and contaminates: Other products available from MACAIR: WAS Pioneer Drive Walled Lake, MI FAX sales@macair1.com 12