SWISS TEXTILE MACHINERY SEMINAR. April 25-26, 2016 Hotel Simorgh, Theran
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1 SWISS TEXTILE MACHINERY SEMINAR April 25-26, 2016 Hotel Simorgh, Theran By: Peter Fallegger Regional Sales Manager Swiss Textile Machinery Seminar April 2016 I Page 1
2 Luwa s History in Short Swiss Textile Machinery Seminar April 2016 I Page 2
3 History First Luwa office in Zürich Newspaper Advertisement in 1940 New company premises in Inda / Worldwide expansion Formation of Luwa AG Setup of various business areas Merging of Zellweger AG und Luwa AG to Zellweger Luwa AG Splitting of the Zellweger Luwa AG and selling in individual companies. Formation of Luwa Air Engineering AG Acquisition of Luwa Air Engineering AG by Grünwald Equity GmbH, Munich Hans C. and Walter A. Bechtler Luwa office in Zürich until 1998 Since 1998 in Uster Swiss Textile Machinery Seminar April 2016 I Page 3
4 Luwa - Worldwide Swiss Textile Machinery Seminar April 2016 I Page 4
5 Luwa Group Luwa Air Engineering AG Group Management, Uster (4) Luwa Switzerland Luwa Singapore Luwa India Luwa China Luwa Turkey Luwa USA Uster (51) Singapore (12) Bangalore (130) Shanghai (130) Istanbul (15) Greensboro (4) Luwa Switzerland: - Established Headquarter Luwa Group - Support to Group companies - R&D department - Sales and service office for Europe, Russia, Africa and South America - Manufacturing of some Luwa products - Sourcing, Spare parts, Logistic Luwa Singapore - Established Sales and service office for Asia except India and China Luwa India - Established Located in Bangalore (construction of new factory/office in 2015) - Full service setup for India - Sales and service office in New Delhi and Ahmedabad - Manufacturing of entire range of Luwa products - Sourcing, Spare parts, Logistic Luwa China - Established Located at the outskirt of Shanghai - Full service setup for China - Manufacturing of entire range of Luwa products - Sourcing, Spare parts, Logistic Luwa Turkey - Established Located in Istanbul - Sales, engineering, sourcing and service for Turkey and surrounding countries - Manufacturing of some Luwa products - Sourcing, Spare parts, Logistic Luwa USA - Established Located in Greensboro - Sales, engineering, sourcing and service for USA & Canada - Manufacturing of some Luwa products (planed) - Sourcing, Spare parts, Logistic Swiss Textile Machinery Company Seminar presentation April 2016 I I Page 5
6 Locations Luwa Group company Luwa manufacturing facility Swiss Textile Machinery Company Seminar presentation April 2016 I I Page 6
7 Luwa in Iran Representative in Iran since more than 10 years: Tehran, Iran Swiss Textile Machinery Seminar April 2016 I Page 7
8 Luwa s Business Swiss Textile Machinery Seminar April 2016 I Page 8
9 Business Areas 1.) Textile Air Engineering Spinning, Weaving, Knitting, Technical Textiles very narrow control of rel. humidity direct influence of machine efficiency from Air Engineering system high requirements of dust filtration worldwide market and technology leader 2.) Process Air Conditioning Synthetic Fibers, Technical Textiles Nonwovens very narrow control of humidity (± 2 %rh) temperature (± 0.5 ºC) and pressure (± 1%) high capacity AHU s (air volume, pressure) very high plant dependability required Swiss Textile Machinery Seminar April 2016 I Page 9
10 Business Areas 3.) Industrial Air Engineering Automobile, Tyre, Food, Manufacturing, Power, Paper, Leather customized engineering, considering industry requirements turnkey projects industrial type AHU s and equipment know how in different industries 4.) Heat Recovery and Exhaust Air Cleaning Systems Textile Processing, Ceramics, Tyre Cord heat exchanger for industrial applications short Return of Investment (< 2 years) know how to handle contaminated exhaust air customized solutions for optimized energy recovery Certificate for CO 2 reduction Swiss Textile Machinery Seminar April 2016 I Page 10
11 Main Reasons Customized System Solution and Design are key factors for: Proper plant performance Optimized energy consumption Optimized and integrated civil work Swiss Textile Machinery Seminar April 2016 I Page 11
12 Requirements of AC Stations Outside conditions Dust and Fiber deposit in machines Heat load Dust Workers environment Production / machine efficiency Provide: - Controlled and constant relative humidity - Setpoint +/- 2.5% MAX - Broad coverage over all production areas Swiss Textile Machinery Seminar April 2016 I Page 12
13 Importance of Climatic Conditioning Temperature Lapping Comfort and health of labor Humidity Testing accuracy Braking force Braking elongation Electrostatic charge Fiber Fly Failure rate Imperfections Maintenance cost Swiss Textile Machinery Seminar April 2016 I Page 13
14 Factors Influencing the Fiber Behaviour The Micro Climate Machinery: Changes in energy spent, doffs, other stops,... Ambient conditions: Local changes in the air flow, heat introduced by sun radiation Changes in time Changes in location Air conditioning control: impact of outside conditions, instability of control Micro climate on the machine Fibers and textile processing require definite, constant values of temperature and humidity Swiss Textile Machinery Seminar April 2016 I Page 14
15 Impact of Humidity The Spinning Process Indications - visible fog Too high humidity - water dripping off air ducts - sticking fibers Too low humidity - poor cohesion of fibers - brittleness of fibers - excessive build-up of fly and dust Consequences - top rollers lapping - cleaner rollers accumulating short fibers - deposits of dust on fiber guiding elements - static electricity - contamination of yarn by foreign fibers - generation of neps Swiss Textile Machinery Seminar April 2016 I Page 15
16 Dust Generation Explained Re-directing Converting Design of supply air system low induction diffusers uniform conditions Roving Ringspinning Importance of climatic conditions in the textile production processes sufficient air changes Winding Warping Design of return air system uniform suction Weaving and Knitting Fill feeding Swiss Textile Machinery Seminar April 2016 I Page 16
17 Getting Independend from Outside Conditions Typical outside condition Required room conditions ± 2.5 % rh Swiss Textile Machinery Seminar April 2016 I Page 17
18 Balanced Systems Humidification plant Importance of climatic conditions in the textile production processes Balanced return air system - same suction at any point Swiss Textile Machinery Seminar April 2016 I Page 18
19 Adiabatic Cooling Outside conditions: 30 / 50% rh Behind air washer: 22 / 95% rh Room condition: 32 / 55% rh Heat Dust Machine cleaning Exhaust condition: 32.5 / 53% rh Swiss Textile Machinery Seminar April 2016 I Page 19
20 Special Energy Saving Solutions RotorSphere for Rotor Spinning Optimised air circulation Swiss Textile Machinery Seminar April 2016 I Page 20
21 Dust & Waste Collecting Systems Swiss Textile Machinery Seminar April 2016 I Page 21
22 Modularisation and Standardisation Prefabricated Compact Filter Unit No masonry on site Quick installation Compact system Swiss Textile Machinery Seminar April 2016 I Page 22
23 Fibre and Waste Separators For small air volume WSA / WSB: up to 4.4 m3/s and 450kg/h FSB / FSC: up to 2.2 m3/s and 100kg/h Swiss Textile Machinery Seminar April 2016 I Page 23
24 Bale Press System with Silos Swiss Textile Machinery Seminar April 2016 I Page 24
25 Bale Press System with Silos Swiss Textile Machinery Seminar April 2016 I Page 25
26 Bale Press: Type PACOMAT for Automatic Bale Binding Swiss Textile Machinery Seminar April 2016 I Page 26
27 Bale Press: Type PHH for Manual Bale Binding Swiss Textile Machinery Seminar April 2016 I Page 27
28 Weaving Process Swiss Textile Machinery Seminar April 2016 I Page 28
29 Weaving Process Benefit of high relative humidity of cotton yarn in weaving process increased elongation increased yarn strength smoothen the yarn surface LoomSphere System Swiss Textile Machinery Seminar April 2016 I Page 29
30 Weaving Process Abrasion between yarns, mainly in the shed area, removes short fibers and size dust from the warp yarn Swiss Textile Machinery Seminar April 2016 I Page 30
31 Weaving process Clean and humid supply air for LoomSphere system 65% rel. humidity in surrounding areas (supplied from Room supply air ducts) Air change of 80 to 150 per hour in weaving area Laminar air flow air curtain Humid and clean air flows gently and without induction of room air into weaving zone. high humidity of 80 to 85% r.h at the warp Laminar air flow of Loomsphere, demonstrated by smoke Return air to humidification plant, taking away heat and dust Swiss Textile Machinery Seminar April 2016 I Page 31
32 Conventional vs LoomSphere System Conventional system LoomSphere system 65-70% rel. humidity at the warp 75-80% rel. humidity in the room 75-80% rel. humidity at the warp 65% rel. humidity in the room Humidity in the room: 75 % rh Supply air volume: 323,000 m 3 /h Consumed power: 139 KW Humidity in the room: 65 % rh Supply air volume: 185,000 m 3 /h Consumed power: 85 KW Energy saving (Example): Operating hours: Energy costs: 8,000 h / year Euro cents 0.05 / kw Difference in energy consumption: 139 KW - 85 KW = 54 KW Energy saving per year: 8,000h x 54 KW = 432,000 KWh Cost saving per year: 432,000 Kwh x 0.05 = per year Swiss Textile Machinery Seminar April 2016 I Page 32
33 Weaving process Swiss Textile Machinery Seminar April 2016 I Page 33
34 LoomSphere and Loom TRAVCLEAN High humidity Laminar air low Low induction Low air volume Low energy requirement Low water consumption High cleaning efficiency Swiss Textile Machinery Seminar April 2016 I Page 34
35 Luwa s Digi5 Swiss Textile Machinery Seminar April 2016 I Page 35
36 Overview USB/ Seriell Modem Ethernet TCP/IP Touchscreen2 Touchscreen1 IPC1 IPC2 CANopen CANopen Swiss Textile Machinery Seminar April 2016 I Page 36
37 Graphs Swiss Textile Machinery Seminar April 2016 I Page 37
38 Navigation Swiss Textile Machinery Seminar April 2016 I Page 38
39 Sensors Only precise and high quality industrial sensors are used T = + /- 0.2 C rh = +/- 0.5% HTT-V DPGT-V TT-V Swiss Textile Machinery Seminar April 2016 I Page 39
40 Thank you for your attention! Swiss Textile Machinery Seminar April 2016 I Page 40
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