Unequaled I Unrivaled I Performance

Transcription

1 Unequaled I Unrivaled I Performance Peerless Pump Dr Martin Luther King Jr Street, Indianapolis, IN Ph: (317) fax: (317)

2 VERTICAL TURBINE FLIP BOOK TABLE OF CONTENTS Page Description 3 Pictures of Vertical Installations 9 General Vertical Information 10 Cross-Sectional Poster 11 Material Breakdown & Competition Comparison 13 Impeller Dezincification Testing & Results 15 OLS w/ Flanged Column; Brochure B OLS w/ Threaded Column; Brochure B ELS w/ Threaded Column; Brochure B Specific Speed Definition & Range Chart 23 Cast Discharge Heads; Brochure B Vertical Quick Ship; Brochure VERTQS 27 Submersible Turbines; Brochure B Outline Drawing & X-Sectional Example 35 RAPID Input Criteria & Output Example 52 Production Gantt Chart Example 53 Vertical Product Line Matrix 55 Why Peerless? 56 HC Plus Variable Frequency Drive; Brochure M Full Product Line Matrix 1

3 When Reliability Matters - Trust Peerless PEERLESS \peerless\, adj. Having no peer or equal; matchless; superlative. 2

4 Vertical Turbine Pump Applications Peerless Industrial Vertical Pumps - Performance Without Compromise Markets Served Agriculture Chemical/Process Fire Protection Industrial Municipal Offshore Engineered for Demanding Applications Vertical Industrial and Process Pumps Vertical Turbine Pumps for Water Supply from Drilled Wells Vertical Turbine Pre-Engineered Booster Pumps Vertical Fire Pumps UL Listed, ULC Listed and FM Approved Peerless Vertical Package Pumping Systems Open Lineshaft Flanged Column Vertical Turbine Open Lineshaft Threaded Column Vertical Turbine Enclosed Lineshaft Threaded Column Vertical Turbine 3

5 VERTICAL TURBINE PUMP APPLICATIONS Vertical Turbine Fire Pump installation. Vertical turbine installation in a water treatment plant. Vertical tubine pumps leave the Indianapolis facility. A vertical turbine pump on its way to a water plant. A couple of Peerless vertical turbine installed in a cooling tower system. A Peerless vertical turbine provides water in this new installation. Peerless Pumps provide large volumes of water in an industrial setting. Vertical turbine pumps wait their deep setting installation.

6 VERTICAL TURBINE PUMP APPLICATIONS Peerless Pumps power irragation systems throughout the world.

7 VERTICAL TURBINE PUMP IMPELLERS

8 When Reliability Matters - Trust Peerless PEERLESS INDUSTRIAL VERTICAL PUMPS. PERFORMANCE WITHOUT COMPROMISE. VERTICAL PUMPS Above ground, all vertical pumps may look the same, but beneath the surface is where the difference really becomes apparent. Explore the PEERLESS PUMP DIFFERENCE. EXPERIENCE Peerless Pump is a leading manufacturer of engineered vertical pumps for the industrial, municipal, process and utilities markets. Our solid reputation for innovation, quality and reliability began over 80 years ago when we were among the first to introduce a line of vertical turbine pumps. Over the years we have been involved in all types of applications, ranging from the pumping of butane at -40 F to hot, corrosive liquids, such as geothermal water and others at temperatures up to 450 F. Our Research & Development group designs using state-of-the-art CAD systems. Compare our experience with others. Experience is the PEERLESS PUMP DIFFERENCE. FULL RANGE You can count on Peerless Pump Company to meet all your hydraulic needs. With capacities up to 150,000 GPM (34,000 m 3 /h), heads to 2,300 ft. (700 m) and designs up to 5,000 horsepower (3,700 kw), we have a full range of vertical turbine, mixed flow and propeller pumps to suit your requirements. Why not do business with one company that can meet all your needs. Full range is the PEERLESS PUMP DIFFERENCE. CUSTOMER DESIGNS Engineered designs for unusual applications have always been a speciality for Peerless Pump. From open sump to dry pit mounted configurations, no applications is beyond our technical expertise. Drawing upon our many years of engineering and manufacturing experience is the best way to solve your difficult application, whether it s low NPSH conditions, temperature extremes, or unusual configurations. Custom designs are the PEERLESS PUMP DIFFERENCE. CUSTOMER SERVICE From the time of inquiry through commissioning of the equipment, the Peerless Pump team is dedicated to exemplary performance. We invest in training for our people and in modern equipment, like machining cell technology, to provide the highest quality product. OUTSTANDING VALUE A Peerless pump is one of the best values on the market today. Solid mechanical and hydraulic design combine to ensure high efficiency, low maintenance and peak performance. Your results are lower overall pumping costs, year after year. Outstanding value is the PEERLESS PUMP DIFFERENCE. THE PEERLESS DIFFERENCE So, although all vertical pumps may look the same on the outside, Peerless Pump s experience, full range, engineering capability, and commitment to outstanding customer service and quality set us apart from our competition. UNEQUALED PERFORMANCE WITHOUT COMPROMISE, THAT S THE PEERLESS PUMP DIFFERENCE.

9 When Reliability Matters - Trust Peerless PEERLESS PUMP INDUSTRIAL VERTICAL PUMPS ENGINEERED FOR YOUR APPLICATION DESIGN OPTIONS Type S cast head - Very stable, low profile design, especially suited for hollow shaft drivers. Discharge sizes thru 16 inch. Columnthreaded or flanged. Type C cast head - Rigid design suited for hollow or solid shaft drivers. Base may be ANSI flange mounted. Discharge sizes thru 12 inch. Column - threaded or flanged. Type F fabricated head- For hollow or solid shaft drivers. Square, round or ANSI flange base available. Discharge sizes thru 24 inch. Columnflanged. Type AB & BB fabricated heads- High efficiency segmented elbow design. Custom designds for above-base or below-base discharge. Discharge sizes thru 72 inch. Typical Suffing Box Solid Shaft Driver Coupling Solid Shaft Driver Spacer Coupling Typical Mechanical Seal Container Stuffing box with removable sleeve Threaded Shaft Coupling Drop in Bearing Retainer - positive lock design Packed-type tube nut assembly for injection of external lubricant to enclosed line shaft bearings. Keyed Shaft Coupling Bronze Tube Bearing Stuffing box for external flush Sand Collars - protect upper and lower bowl bearings from settling abrasives External lubricated, enclosed line shaft construction Fluted Rubber Tube Bearing Impeller and bowl wear rings Rifle Drilled Impeller Shaft- One of Peerless Pump s designs for external flushing of bowl bearings.

10

11

12 DEZINCIFICATION OF SILICON BRONZE IMPELLERS Subject: Dezincification of Silicon Bronze Impellers - (Peerless Material Code 449) Information Bulletin SMI-203 was issued on May 24, 1996 regarding the use of silicon bronze in certain applications. Excerpts from this bulletin follow: This bulletin becomes part of and is to be retained in your Sales Manual until further notice. Silicon brass can experience Dezincification in certain types of applications. Dezincification is the process of selective removal of zinc from copper-zinc alloys leaving a porous mass of copper with very little mechanical strength. With impellers the first sign of Dezincification will normally be loss of performance. The following application conditions will result in Dezincification of silicon brass impellers: 1. Water with high oxygen, carbon dioxide, and/or chlorine content. 2. Slightly acidic water, at room temperature, which is low in salt content. 3. Alkaline water above room temperature which is high in salt content. INB SM1-203R When any of these application conditions exist, impellers in silicon bronze, material code 010, 011 and 449 should not be used. Substitution of cast iron (040), Aluminum-bronze (023) (for Vertical pumps) or Nickel-aluminum bronze (577) (for end suction and split case pumps) will eliminate any possibility of Dezincification. Peerless has been working with a number of end-users for several years addressing Dezincification applications. During 2001 Peerless and one of our major impeller suppliers were involved with several test set-ups hoping that we could define a specific chlorine concentration level (parts per million, ppm) at which we would recommend making an alloy change. Running and impingement tests were/are conducted with chlorine concentrations of 1,2,3,5 and 7 ppm comparing several alloys in each concentration. There was no definitive chlorine concentration level at which we could clearly recommend changing our standard impeller alloy. The following bar graph shows a comparison of product loss for several tested alloys in a chlorine concentration of 2 ppm. This was a typical comparison for all of the chlorine concentrations noted above, but more product loss was evident with higher concentrations of chlorine. Our major supplier, through stricter quality control, has minimized the percentage of zinc in the impellers we are furnished (from 16% to 12%) and still meet the C87500 specification. This is noted as Peerless material code 449A (C875A) in the bar graph. by Percent Loss Weight MONTHS Chlorine level = 2 ppm C836 C875A C875S C876S C903 ALLOY A

13 DEZINCIFICATION OF SILICON BRONZE IMPELLERS Dezincification of Silicon Bronze Impellers - Examples

14 When Reliability Matters - Trust Peerless Vertical Lineshaft Turbine Pumps Peerless Pump Open Line Shaft Flanged Column The Peerless Pump OLS vertical turbine pump provides a wide range of hydraulic and mechanical coverage. Peerless Pump offers many different material and design configurations; these numerous configuration options allow for custom-engineered construction tailored to suit your requirements. Maximum value, high efficiency and economical long-term pump performance are assured in each application. Applications Peerless Pump OLS vertical turbine pumps handle water and other nonabrasive fluids. Corrosion-resistant materials are available for many industrial uses. Applications vary from small, single pump commercial applications to large, multi-pump municipal water supply systems. OLS pumps are appropriate for both raw water transfer and finished water projects. They are also widely used in mining and agriculture, as well as for fire protection systems. Other uses include high temperature and high pressure applications, such as condensate systems. Features Peerless Pump s standard cast iron discharge head can handle pressures up to 400 psi. Discharge heads are standardized to accommodate the maximum number of NEMA motor sizes, and a variety of options such as fabricated steel construction or underground discharge are available. Enclosed-type bronze impellers are standard construction, other materials are available. Peerless Pump s impellers cover a wide range of flow and head conditions. Each impeller is balanced for smooth operation. Peerless Pump standard OLS bowls are cast with integral vanes to guide the flow to the next stage with minimum losses and maximum efficiency. All bowls are porcelainlined for protection and efficiency. Only Peerless Pump protects the shaft and extends the life of the pumps by utilizing dual bowl bearings. Both bronze and rubber seal protect the shaft and impellers against wear. Peerless Pump pioneered and patented the double seal feature in bowls. The two sealing surfaces prevent efficiency-robbing recirculation within the bowl. Minimal radial clearances between the impeller skirt and the bowl create a dynamic sealing surface. The static sealing surface is the lateral ring, installed into the bowl below the impeller skirt. Lateral rings protect bowl surfaces, provide protection for the impellers and enable prolonged pumping efficiency. Flanged column material is rugged carbon steel. Flanged column is easier to install and uninstall than threaded, and offers extra support for larger-diameter columns. Quality Engineering Peerless Pump designs tough, versatile products to meet your pumping needs. Peerless vertical turbine pumps deliver variety, durability, standardized options and configurations unequalled in the industry. Please contact your local Peerless Pump sales office to find out more about vertical turbine pump options and prices. Specifications Capacities:... Up to 100,000 gpm (2,273 m 3 /hr) Head: Up to 2,500 feet (760 meters) Pressure:.... To fit the application Horsepower:. Up to 5,000 hp (3,730 kw) Temperature:. Up to 180 F (82 C) Drives: Vertical electric motors, engines with right angle gears, combination gear drives or vertical motors and variable speed drives Liquids: Water and other non-abrasive liquids Materials:.... Cast iron/bronze-fitted standard; alternate materials available to suit the application

15 VERTICAL LINESHAFT TURBINE PUMPS Adjusting Nut Quickly and easily adjusts shaft to correctly position impellers for maximum sustained efficiency Top Drive Coupling NRR is Standard OLS Vertical Turbine Range Chart RPM FLOW (M 3 /HR) Packing Container Packing container as standard. OLS vertical turbine pumps can be modified for a mechanical seal. HEAD (Feet) HEAD (Meters) Lineshaft Water Lubricated shafts are 416 SS as standard. Optional lines shaft materials also available. Bearing Retainer Drop-in assembly is easy to install, retrofit and replace FLOW (GPM) Top Bowl Designed with extra long bronze bearings to provide optimal support. Shaft Couplings Machined from heavy-duty alloys. Weep hole in the center of each. OLS Vertical Turbine Range Chart RPM FLOW (M 3 /HR) HEAD (Feet) HEAD (Meters) Bowl Bearings Dual bowl bearings, crafted of both rubber and bronze, provide excellent sealing for longest pump life under a wide range of operating conditions Wear Rings Constructed of rubber-coated steel, provide additional sealing and protection Impellers Enclosed-type, cast bronze as standard. All vanes and guide passages are hand-finished Taper-Lock Bushing Securely fastens impellers to the shaft; some pump sizes use a standard FLOW (GPM) 0.15 Suction Manifold Available with bell design or threaded for use with suction pipe or in well application Suction Manifold Bearing Grease-lubricated for long trouble-free life ISO 9001 Unequaled I Unrivaled I Performance Peerless Pump Dr Martin Luther King Jr Street, Indianapolis, IN Ph: (317) fax: (317) Brochure B This brochure s contents subject to change without notice. Copyright 2007 Peerless Pump Company

16 When Reliability Matters - Trust Peerless Vertical Lineshaft Turbine Pumps Peerless Pump Open Line Shaft Threaded Column The Peerless Pump OLS vertical turbine pump provides a wide range of hydraulic and mechanical coverage. Peerless Pump offers many different material and design configurations; these numerous configuration options allow for custom-engineered construction tailored to suit your requirements. Maximum value, high efficiency and economical long-term pump performance are assured in each application. Applications Peerless Pump OLS vertical turbine pumps handle water and other nonabrasive fluids. Corrosion-resistant materials are available for many industrial uses. Applications vary from small, single pump commercial applications to large, multi-pump municipal water supply systems. OLS pumps are appropriate for both raw water transfer and finished water projects. They are also widely used in mining and agriculture, as well as for fire protection systems. Other uses include high temperature and high pressure applications, such as condensate systems. Features Peerless Pump s standard cast iron discharge head can handle pressures up to 400 psi. Discharge heads are standardized to accommodate the maximum number of NEMA motor sizes, and a variety of options such as fabricated steel construction or underground discharge are available. Enclosed-type bronze impellers are standard construction, but other materials are available. Peerless impellers cover a wide range of flow and head conditions. Each impeller is balanced for smooth operation. Peerless Pump standard OLS bowls are cast with integral vanes to guide the flow to the next stage with minimum losses and maximum efficiency. All bowls are porcelainlined for protection and efficiency. Only Peerless Pump protects the shaft and extends the life of the pumps by utilizing dual bowl bearings. Both bronze and rubber seal protect the shaft and impellers against wear. Peerless Pump pioneered and patented the double seal feature in bowls. The two sealing surfaces prevent efficiency-robbing recirculation within the bowl. Minimal radial clearances between the impeller skirt and the bowl create a dynamic sealing surface. The static sealing surface is the lateral ring, installed into the bowl below the impeller skirt. This lateral ring is constructed of a rigid metallic core surrounded by heavy-duty resilient rubber. Lateral rings protect bowl surfaces, provide protection for the impellers in case of catastrophic failures, and enable prolonged pumping efficiency. Threaded column is available for pumps up to 16 inches in diameter. Straight-threaded column is an economical yet durable choice, particularly in the municipal market. Quality Engineering Peerless Pump designs tough, versatile products to meet your pumping needs. Peerless vertical turbine pumps deliver variety, durability, standardized options and configurations unequalled in the industry. Please contact your local Peerless Pump sales office to find out more about vertical turbine pump options and prices. Specifications Capacities:... Up to 100,000 gpm (2,273 m 3 /hr) Head: Up to 2,500 feet (760 meters) Pressure:.... To fit the application Horsepower:. Up to 5,000 hp (3,730 kw) Temperature:. Up to 180 F (82 C) Drives: Vertical electric motors, engines with right angle gears, combination gear drives or vertical motors and variable speed drives Liquids:..... Water and other non-abrasive liquids Materials:... Cast iron/bronze-fitted standard; alternate materials available to suit the application