Paper Machine N 4, 1530mm Deckle

Transcription

1 Paper Machine N 4, 1530mm Deckle Paper Machine for fine and coloured papers, art and security papers Drive is on the left from flow-box, deckle is 1530 mm, speed 210 m/mn, grammage 70 to 450 gsm and production 28 tons/day. The machine has two press sections with laser cut rolls for felt type marking of the papers. The machine has two size presses one of which was used for applying deep colours. The machine made many grades with quick changes between grades. The drive is a conventional lines-haft drive with variable belt shifters.

2 Stock preparation Pulper: stainless, batch operation with bottom mounted rotor and perforated plate, diameter 3m. Two stainless steel stock chests with horizontal agitators approximately 3300mm diameter. Reiss micro filter. Stainless mixing chest with mixer. Lippke consistency transmitter. Refiner BCI 17 Hydradisc. Refiner Pilao 20 Disc. Refiner BCI 17inch Refiner Pilao 20 inch Disc Low density cleaners: Celleco Cleanpak with stainless headers and supports, three stages with reject stage. Lamort SP600 pressure screen. Not available Paper Machine

3 Allimond head-box with two evenor rolls, taper inlet multi-branch manifold, slice width 1850mm, pressure operation with 14 micro adjusters hand operated, shake motion, auto wire guide, modern stainless cantilevered wet end, forming board, foils and four suction boxes stainless with polyethylene tops and foils, 600mm diameter x 1880mm width. Dandy roll with cover, suction couch with blow box for vacuum tail transfer. Automatic tail cutter. Breast roll to suction couch centres: 12 m. Wire frame centres: 2320mm. Vacuum pumps not available Press sections First press: plain press with pneumatic loading. Second and third press: pneumatic loading. Fourth and fifth press with marking rolls: pneumatic loaded. Manufactured by SMB. Sixth press with marking roll: pneumatic loading. Dryer section with thirteen dryers: 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication. Diameter 1500mm x 2150mm face. Sheathen rope rings and A/F bearings, bolted cylinder ends. Open gear drive. Steam and condensate siphons at rear of dryers. Size press: pneumatic loading with sheathen rope feed. Second dryer section with three dryers 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication.

4 Diameter 1500mm x 2150mm face. Sheathen rope rings and A/F bearings, bolted cylinder ends. Open gear drive. Steam and condensate siphons at rear of dryers. Measurex cross machine scanner for moisture. Size press, pneumatic loading with sheathen rope feed. Third dryer section with three dryers: 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication. Diameter 1500mm x 2150mm face. Sheathen rope rings and A/F bearings, bolted cylinder ends. Open gear drive. Steam and condensate siphons at rear of dryers. Measurex 2002 scanner for moisture, profile and gsm. Single nip calender not available Tail transfer tape unit. Sheathen rope feed to horizontal reel up. Mill running currently 1250mm but 1500mm diameter rolls are obtainable. The machine was run with expanding reel bars and a unit is located at the dry end of the machine for removing shafts from cores.

5 Soleplate centres on the machine are 2360mm. Two overhead machine house cranes. Some new spare machine clothing and rolls in roll store. At the rear of the machine is the size cooker and storage of size and colour for the paper machine.

6 Rewinder Not available Hanssen double drum rewinder, width 1750 mm. Pasaban shaftless floor pick up with Witchata air cooled brakes, lateral movement on the unwind. Three slitters and shaftless rewind for 1270mm diameter. Drive is on the left from the unwind, single motor drive and reel lowering table. Various reel bars of different diameters. Baler with automatic wire tying for rewinder trim. Boilers Two Babcock Wanson boilers: type 8WR 170, gas/oil fired with single burners, steam 17,000 kgs/hr, temp 105 deg C, power 11,622 kw, temp 210 deg C, 400 volts and 50 cycles. Year of manufacture Located on the ground floor building with large door access. Effluent treatment External tanks Mill effluent goes to settler where settled sludge is treated with polymer and de- watered on a 2m width belt press. Frame: stainless and all rolls on A/F bearings. idée da capacité : on sortait entre 80 et 100 T de boue à 32% de siccité, par mois, avec 8H de marche par jour - hors WE

7 Finishing available not available available Three balers in finishing house basement for sheeter trims. Cut size sheeter Beilomatic sheeter for A4, synchro cut, model P702/375, year 1994, 6 pocket. Four roll floor pick up, shaft-less unwinds, lateral movement, tension control, air cooled disc brakes, labeller, wrapper, collator, accumulator, box line, palletizer and shrink wrap line.

8 Embosser not available Ramish embosser, type 215H, number , width approx 1000 mm, single unwind with expanding reel bar. Witchata disc brake with air cooling. The embossed sheet is fed directly to sheeter. Sheeter for Embosser not available Holweg dead knife sheeter, sheet length set by gear size. Tape delivery to chain pile delivery layboy. Width approximately 1 m.

9 Sheeters Passaban model KSF/86 LP 1600, year 1988, design width of the machine 1420mm, speed maximum 220 m/min, reel diameter if two reels used 1300mm, core size 120mm, sheet length 400mm to 1600mm, sheet width 400 to 1420mm. Reject gate, 60 to 350 gsm, knife load, synchro cutting, three slitters, reel loading by crane into shaftless chucks, auto tension control on the unwind. Overlap section with reject gate, counter and tab inserters. Walkway on right of machine from unwinds. Passaban model KSF/86 LP 1600, year 1991, number 1609/91 design width of the machine 1420mm, speed maximum 220 m/min, reel diameter if four reels used 1300mm, core size 120mm, sheet length 400mm to 1600mm, sheet width 400 to 1420mm. reject gate, 60 to 350 gsm, knife load, synchro cutting, four slitters, reel loading by crane into shaftless chucks, auto tension control on the unwind. Overlap section with reject gate, counter and tab inserters. Walkway on right of machine from unwinds. Not available one pallet turner : Not available

10 Folio wrapper Wrapmatic model GRM, year 1991, number , 4 roll wrapper cartridge, manual ream feed, hot melt gluing, labeller, twin accept lay-boys and auto pallet change over. Guillotine Polar guillotine with air float table and light guarding, power back fence. Model 155 EMC, number , 380 v and 50cycles. Wrapper Plastic wrapper for wrapping pallets.

11 Not available miscellaneous baler unit baler unit compressor helico pulper