Schenck Process is Your Explosion Protection Resource Center

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1 Schenck Process is Your Explosion Protection Resource Center Let Schenck Process help make your facility a safe environment and meet NFPA and OSHA combustible dust regulations. Whether it is venting, containment or suppression, Schenck Process team of 100+ in-house engineers can help size and select the appropriate explosion protection for your application. Mac Process offers dust-tight pneumatic systems for containment, filtration technologies, in-house explosion vent sizing, and custom central vacuum systems. A Schenck Process central vacuum system is an effective way to clean industrial environments, while minimizing and maintenance costs. Central vacuum systems can be tailored to the particular needs of a variety of plants and processes. Installed systems can be designed for multiple users in large, multi-story plants or portable, single-user systems. The central vacuum system can efficiently handle routine floor and wall cleaning of very light dust and also manage large spills that would otherwise require heavy lifting or large machinery.

2 NTEP Certified LegalWeight Rail Scale The Schenck Process LegalWeight is a dynamic weighing system designed for the weighing of railcars in motion. The design utilizes instrumented concrete weighing ties equipped with high precision load cells that accurately measure vertical force. Installation of the weighing system is done without a pit and is mounted directly on top of the ballast reducing overall installation time to two days or less for most applications. The LegalWeight weighing system is integrated into the existing rail without any gaps or joins in the rail. With installation of the ties taking hours, track downtime is greatly reduced compared to older designed pit type scales. LegalWeight can operate legal-for-trade at industry leading weighing speeds up to 14 mph. A weighing range of over 300,000 lbs. per car is possible and measured with the use of weighing electronics and customized PC systems. The electronics can withstand temperatures of -22 to 122 F and offer lightning and over voltage protection making the newly approved legal-for-trade railcar weighing system ideal for use in harsh environments. Whitewater, WI

3 MCF PowerSaver Dust Collector Requiring no integrated plant air to function, the MCF PowerSaver generates energy costsavings of up to 50% over conventional high pressure pulse jet or reverse air cleaning systems. The MCF is built to handle heavy dust loads including abrasive materials, and comes in configurations to fit most industrial air quality applications. With the patented Never Miss Controlled-Cleaning System, the MCF PowerSaver aligns the cleaning arm and bag segments, which positions the air nozzles to fire directly into the bags. No air is wasted, resulting in reduced energy consumption and extended filter bag life. The MCF PowerSaver operates with medium pressure cleaning air (7-9 psig) and provides unrivaled cleaning capacities up to 250,000 CFM. Additionally, the MCF PowerSaver handles extreme environments where temperatures can reach over 500 F.

4 Versatile Feeder Handles Wide Range of Bulk Solid Materials The industry leading MECHATRON dry material feeder has all the unique design features that manufacturers require for their processing applications. Complete disassembly from the non process side of the feeder eliminates the need to remove upper extension hoppers, bins, bulk bags, and IBC s to clean or maintain the feeder. Flexible or all stainless steel hoppers are available to accommodate any unique dry material feeding application. MECHATRON feeders are perfectly suited to handle a wide range of volumetric or gravimetric feeding applications for bulk solid materials such as TiO2, Wood Flour, and Carbon Black. Additionally, the MECHATRON can achieve feed rates from.002 to 1,100 cubic feet per hour. Whitewater, WI

5 MEGABond Ultra High Efficiency Cartridge Filter Media The new standard for ultra high efficiency filter media, MEGABond delivers HEPA efficiencies for a wide variety of dust collection applications. Now available for use in SpaceSaver and Mac2Flo cartridge dust collectors, MEGABond can withstand rigorous pulse-cleaning. The cartridge includes a high quality blended base media; with uniformly consistent nanotechnology fibers tightly bonded to the substrate. The result is superior mechanical strength and extreme durability with increased surface dust loading, fractional efficiency and better dust holding capacity. Throughout the duration of tests on various dust samples, MEGABond cartridges outperformed the current standard, accommodating twice the air to cloth ratio in the process without increased emissions. Nanofiber technology offers MERV 15 operational efficiency and delivers outstanding efficiencies on submicron particles. MEGABond nanofibers will not flake off during pleating or pulsing. Air pulse cleaning is more efficient and effective with MEGABond s FixedPleat feature. The unique pleat spacing design allows for more systematic cleaning between the pleats of the media. This improved cleaning extends the life span of the cartridge.

6 Proven Volumetric Feeding Applications with Schenck Process Series Feeders For volumetric dry material feeding applications, economical and application proven Tuf- Flex Series Feeders handle a wide variety of fine powders, flakes, granules, chips, and pellets. Designed with a unique form of agitation the Series Feeders are manufactured with a Tuf- Flex vinyl hopper that is agitated on the exterior by two alternating paddles. The paddle action gently massages the material down into the metering screw, eliminating ratholing and bridging while conditioning material into a consistent bulk density. The helix flights are filled uniformly, resulting in excellent accuracy. Offered in model sizes accommodating feed rates from to 280 cubic feet per hour, the Series Feeders can be found in various processing plants throughout the world. Whitewater, WI

7 Mac SpaceSaver High Efficiency Dust Collector The revolutionary Mac SpaceSaver dust collector is up to 75% smaller than traditional dust collectors, offering a superior cleaning mechanism and long-lasting, leak-free cartridges. With a footprint as small as 27-inches x 38-inches, the Mac SpaceSaver is perfectly suited for applications with limited space requirements in terms of both cross-section and overall height as well as in areas of the plant that aren t connected to central dust collection systems. Many cartridge styles are available to best fit the application, with sizes ranging from 2 to 48 cartridges per collector. The Mac SpaceSaver uses patented directed air flow fire to thoroughly pulse the cartridges. Superior directed air flow extends cartridge life and uses compressed air more efficiently than competitive models. Complete tool-free cartridge changeout and a unique blowpipe configuration make maintenance easy and cost effective. Because users can change the cartridge without having to enter the collector, there are no confined space entry issues.