JHT, JXT JAW CRUSHERS

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1 JHT, JXT JAW CRUSHERS JXT JAW CRUSHER Blockage CLearance/Tramp Iron Relief System clears chamber of uncrushables Heavy-duty crusher for all applications JHT JAW CRUSHER Heavy-duty crusher designed for maximum productivity As with the JXT, a steep toggle angle delivers aggressive toe-crushing action AMERICAN MADE INNOVATION SINCE 1966

2 JXT, JHT Jaw Crushers - Overview Directionally reversible, 42 (1.06M) wide conveyor with impact bed and guide idlers creates maintenance-free material flows High-productivity, track-mounted jaw crushers with remote jaw adjustment. Operated by wireless remote control, the JXT and JHT process the hardest and most difficult materials, but with a greatly reduced risk of stoppages, damages and expensive repairs of most other jaw crushers. Dust suppression system included Optiona claddin build-up CRUSHER Rigid one-piece base frame, reinforced for ultimate durability and strength Toeless pitman prevents material build-up at crusher discharge outlet 1 ¼ (32mm) throw on eccentric shaft creates a constant downward force on material Large throw for higher production rates Equipped with four reversible and interchangeable manganese jaw dies Compact size for easier handling Same size die used on all four sections Rebar guard under crusher protects conveyor belt Protective grate above the crusher keeps large material in the crusher chamber Multiple fixed catwalks and lockable access doors for safety and ease of maintenance Remote for Pos CRUSHING ACTION Steep toggle angle for strong toe action Creates crushing force over the full face of the chamber Large throw on eccentric leads to higher production rates More toe action equates to more crushing throughput Strong toe action decreases chance of plugging with sticky materials * Specifications subject to change without notice JXT vs. JHT WHAT S THE DIFFERENCE? The JXT and JHT are nearly identical. So which is the right choice for your application? The JXT is recommended when crushing the hardest materials or materials that may contain uncrushables on a continuing basis. It comes standard with the Tramp Iron Release & Blockage Clearance Systems The JHT is recommended for virgin material like quarry rock or mining applications and not likely to contain uncrushables 2

3 CAT C HP (280kw) - Tier IV Final diesel engine or Volvo D11 355HP (265kw) - Tier IV Final diesel engine with direct power to the crusher. Transfluid fluid coupling eliminates expensive mechanical clutch or hydraulic issues Large 26 x45 (660mm x 1,143mm) jaw size. Steep toggle angle creates strong toe action for continued productivity JXT, JHT Jaw Crushers - Overview Hopper sides and other vital parts manufactured from USA-made Grade 80 steel for unmatched strength and durability l crossbelt magnet with stainless steel g and chutes to prevent magnetic material Tramp Iron Relief feature automatically senses and bypasses uncrushables continuously during operation (JXT Only) 40 x 13-0 (1M x 4M) vibratory grizzly feeder; 14-0 (4.25M) long feed hopper opening Control Hydraulic Adjustment itioning Jaw s Closed Side Setting Heavy-duty tracked undercarriage with easyto-use wireless remote control, for quick and efficient set-up and operation TRAMP IRON RELEASE & BLOCKAGE CLEARANCE SYSTEMS (JXT ONLY) Tramp Iron Relief System protects the jaw when an uncrushable item enters the jaw chamber by automatically opening Jaw returns to predetermined closed-side setting after the tramp iron has cleared True adjust on the fly capability via hydraulic adjustment during operation Jaw also can be opened with the remote control to clear a blockage 3

4 JXT, JHT Jaw Crushers - Key Features CONVEYORS Main Belt: 42 (1,067mm) wide 440 PIW Global belt 10-9 (3.27M) main belt discharge height Main Belt is reversible in direction Precision head and tail pulleys with spherical roller bearings Martin Engineering belt scraper for optimum cleaning Large Dodge reducer with hydraulic drive motor Impact bed below crusher discharge prevents belt damage Rubber disc return rollers and guide idlers on all belts Dust Supression included pre-chamber, post-chamber and at discharge Side Stacker: Fines side conveyor with 24 (600mm) belt and 7-0 (2.13M) discharge height Crusher bypass lever allows for optional fines removal to side stacker JAW ADJUSTMENT Hydraulics allow the jaw to be adjusted quickly and easily by the wireless remote control or the control panel Operational within minutes Low pressure hydraulic system uses common components for ease of maintenance Hydraulic cylinder combined with mechanical spring creates constant tension on the toggle without wear on hydraulic components No tension bolts to loosen or re-tension to adjust the jaw opening * Specifications subject to change without notice JAW SIZE Actual jaw size [Depth (A)] measures 26 (660mm) from peak of jaw die to peak of jaw die on new and unworn dies Measured without the jaw = 32 (810mm) Actual jaw size [Width (B)] measures 45 (1,143mm) inside of unworn liner plate to inside of unworn liner plate Measured without the liner plates = 47 (1,194mm) dimension The larger the die opening, the larger the possible raw material size Inconsistent measuring of jaw opening, either without dies, with heavily worn dies or from valley to valley of dies, results in misleading size claims and lower production capabilities Accurate jaw sizing and true crushing action determine true production rates and profitability 4

5 JXT, JHT Jaw Crushers - Key Features ENGINE Caterpillar C HP (280kw) - Tier IV Final diesel engine or Volvo D11 355HP (265kw) - Tier IV Final diesel engine Large lockable engine compartment Walk-in area provides access to all service access points 175 gallon (663L) fuel tank FLUID COUPLING Transfluid hydraulic fluid coupling Provides smooth startup and shutdown without risk of excessive wear or failure Designed to permit instant crusher stoppage due to steel or other uncrushable material Slips fluid on fluid, causing no wear, unlike mechanical clutches Operator can disengage the crusher, move the machine and re-engage the crusher in just a few minutes [ B ] [ A ] REMOTE OPERATING SYSTEM/CONTROL PANEL Wireless remote control with 300 ft. (91M) range. Variable speed feeder with feeder shutoff Crusher relief and jaw size settings Full track motion and speed (high and low) Machine shutoff control button Wireless remote means never leaving the safety of the loader cab to reposition the crusher and resume material processing Detailed control panel allows for ease of operation Four emergency stops on the machine for safety Optional tethered pendant controller 5

6 JXT, JHT Jaw Crushers - Key Features FEEDER 40 x13-0 (1Mx4M) vibratory grizzly feeder 14-0 (4.3M) long feed hopper opening Fixed hopper requires no set-up and teardown No folding hopper walls to manipulate Grade 80 steel hopper wall construction AR400 replaceable liner plates on feeder deck T1 tapered grizzly bars for pre-screening Variable speed feeder range from rpm Sheave drive allows hydraulic motor to work in optimal speed range, resulting in longer motor life Hydraulic motor is protected from falling debris and loaders Automatic feeder shut-off to prevent overload if jaw speed drops Feeder automatically restarts at recovered jaw speed STRUCTURE Unibody structure with extra-strong deep frame design Handles high stresses of uneven loading during operation and rough terrain during movement USA Grade 80 steel construction Grade 80 steel s yield strength of 80,000 psi is more than double the yield strength of mild steel. While Grade 80 steel may look the same as other steel, it prolongs the life of key components while keeping the overall machine transport weight manageable Elevated frame design for rapid set-up High ground clearance eliminates the need for machine disassembly or site preparation before movement 0PTIONAL MAGNET Reversible cross-belt permanent magnet Four-corner chains for optimal positioning above material Heavy-duty belt with stainless steel cladding and flights for extended life Stainless steel chutes on both sides of conveyor Prevents magnetic material build-up Stainless steel impact bed with UHMW liner mounted under magnet Stops magnetic material build-up on rollers while discharging metal * Specifications subject to change without notice UNDERCARRIAGE Heavy-duty tracked undercarriage Track operation remote controlled for safety Wireless control for movement/operation Low speed for maneuvering, high speed for longer distances 24 (600mm) wide pads create low ground pressure 6

7 OPERATING DIMENSIONS JXT, JHT Jaw Crushers - Key Features TRANSPORT DIMENSIONS SPECIFICATIONS Height Length Width Weight Hopper Jaw Main Discharge Fines Discharge Engine Crusher Tracks Fuel Hydraulic Opening Conveyor Height Stacker Height Speed Capacity Capacity ,000lbs 7-1 x x Cat C rpm 24 wide 175 gal 150 gal 3.5M 14.8M 3.0M 44,450kgs 1.81M 660mm 1067mm 3.27M 609mm 2.1M 376HP (or) 609mm 663L 398L x4.33m x1143mm Volvo D11 355HP 7

8 TM JXT, JHT JAW CRUSHERS SCREEN MACHINE INDUSTRIES CRUSH EVERY JOB WITH SCREEN MACHINE! AMERICAN MANUFACTURING American manufacturing has a proud tradition of quality, durability and innovation. That heritage guides every phase of our engineering, fabrication and assembly. Screen Machine is a global leader of portable crushing and screening plants, trommels and conveyors, incorporating innovation and craftsmanship into every machine. It all begins with our commitment to uncompromising quality a foundation we have had since our company was founded in Central Ohio more than 50 years ago. BRAND NAME QUALITY Screen Machine Industries partners with top manufacturers like Caterpillar, Dodge and Precision for vital components in our products, adding even more integrity and reliability to the entire line. Whether those components are the vitals that run the machine or the minute details that bring it all together, we ensure the quality of every machine by using only trusted name brands. STRENGTH AND DURABILITY Peace of mind is knowing that innovative engineering and quality components are going to last, even under the most extreme conditions. Through our use of the highest-quality, USA-made Grade 80 steel, fabricated by skilled hands and robotic precision, our machines offer greater strength and longevity without excessive weight. From the first cut of steel through the final weld, Screen Machine products consistently redefine American durability by outlasting the competition. PRODUCT AND TECHNICAL SUPPORT We stand firmly behind every machine that leaves our factory. Our product support team is here to provide assistance when you need it most. Speaking with product support engineers, design engineers and manufacturing engineers, without waiting hours or days for a callback, is crucial to limiting downtime. On-site set-up and training, along with detailed manuals, rapid parts availability, update alerts and AggFlow simulations, all combine to give you everything you need to get the most out of your machinery. AUTHORIZED SCREEN MACHINE DEALER: Columbus Parkway Etna, Ohio USA AMERICAN MADE INNOVATION SINCE 1966