CASE SEALING MACHINE MODEL: EXC-103SD OPERATION MANUAL GPEXC-103SD /05/12

Transcription

1 CASE SEALING MACHINE MODEL: EXC-03SD GPEXC-03SD OPERATION MANUAL /05/2

2 . GENERAL. Notice of installment Notice of operation SPECIFICATION 2. Spec. table Machine dimension Machine description OPERATION DESCRIPTION 3. Installment Operation of control panel COUNTER INSTRUCTION ELECTRIC 5. Electric capacity Electric diagram TROUBLE SHOOTING 6. Belt adjustment Fuse replacement PARTS LIST 7. Side belt Column Machine body

3 . GENERAL. Notice of installment To make sure of a safe and correct operation, please check the below items before installing the machine: ) Power source capacity must be larger than the machine need. 2) A shorter ground wire is better. 3) Machine standard power is 0V/220V (-5% - +0%). 4) Machine standard power Hertz is 50/60 Hz. ( 2%) 5) Machine is good between temperatures ) Any thing/substance around the machine should not produce loud noise and vibration..2 Notice of operation To have good protection for the operator, please make sure of the following conditions: ) Before operating, please read the machine manual carefully. 2) Make sure no good have been put on the power cable. 3) Make sure no goods been have put on the upper tape head unit. 4) Don t allow damp parts or water to touch the electric parts. 2

4 2. SPECIFICATION 2. Spec. table model Tape Belt speed Capacity Consumption Machine size Sound level Machine net weight EXC-03SD 36mm(.5 ) or 50mm(2 ) 23m/min (L)20mm~unlimitecl (W)00mm~500mm (H)20mm~500mm 450W 73mm(L)x854mm(W)x350mm(H) 60dB 60KG Standard option: Stainless plant 3 tape head CASE SIZE :700mm(W)X700mm(H) 3

5 2.2 Machine dimension 4

6 2.3 Machine description 5

7 3. OPERATION DESCRIPTION 3. Installment ) Open the box. Please remove carefully to avoid damaging the machine. 2) Lift the machine to install casters (4 wheels),at the same time tighten the A nut to fix the casters in place. 3) Set the machine to the desired height, then tighten the B screw. 4) Set up the machine and move to the desire place. 6

8 5) Attach the roller table to the machine body. 6) Load the tape head with tape. (Please refer to the tape head instruction manual 7) Place a box filled with product on the in feed conveyor, position on the side drive belts and top section to accommodate the desired box width and height by using the width and height adjustment crank. Follow by adjusting the tow handle knobs against the sides of carton to secure the carton s center. 7

9 8) Connect the power cable with the socket to a 0V/220V power source. 9)Plug in, press start button for testing. 8

10 3.2 OPERATION OF CONTROL PANEL Press to start motors and belts. Press to stop motors and belts. Power indicator will be off; when carton sealer is in operation. Power indicator will be on: when carton sealer is not in operation. 9

11 4. COUNTER INSTRUCTION. It is forbidden to cancel, disassemble, modify or not respect the implemented safety measures. In that case, the manufacturer will not be hold responsible for any possible damage caused. 2. Do not use the machine in a place where water and oil might splash 3. Use only the specify power supply cable 4. Do not pull the power supply cable to move the machine. It will damage or break the cord 5. Do not use the machine in any way which is not specified in this manual 7. It is forbidden to exceed the limits of use and operation on what regards weights and sizes of loads. 8. It is forbidden to use the machine with unstable loads which show hazard of falling. 5. ELECTRIC 5. Electric capacity )Power consumption Belt motor Machine power use Power socket need 0.8KVA 0.4KVA 0.5KVA 2)Power cable mm² 3)Machine input AC 0V/220V -Phase 0

12 5.2 Electric diagram

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14 EXC-03SD FILE :EXC-03SD-0-B 2007/AUG/23 PAGE OF DRAW

15 ELECTRIC PARTS LIST FOR EXC-03SD KEY NO PART NO. DESCRIPTION Q TY 755BC20 EMG. SWITCH 758BZ2 BUTTON SEAT CONTACTOR NCx P00 /2 CONNECTOR C062 /2 PROTECT TUBE C064- /2 90 CONNECTOR TERMINAL BLOCKS TB6P SW0 CONNECTOR BREAKER LC-D09F7 0V BREAKER LC-D09M7 220V OVERLOAD PROTECTOR LR3-D06(4-6A)(0V) OVERLOAD PROTECTOR LR3-D086(2.5-4A)(220V) 5 755AL0 BUTTON 6 755AA03 BUTTON 758AZ0 CONTACTOR NOX 75AV0 POWER LAMP 220V 7 750AV0 BLANKIG PLUG 75AV02 POWER LAMP 0V 750AV0 BLANKIG PLUG AG6 FIXED SEAT FUSE 7250FH0 FUSE SEAT AL0- ENCLOSURE 4

16 6.TROUBLE SHOOTING 6. Belt adjustment ) loosen the belt nut( A)to adjust the belt to a suitable tension(b). 6.2 Fuse replacement Symptom: machine will not start to operate. (a) Please check the power input. (b) Release the E-stop button. (c) Press start button to release over load. (d) Check to see if the fuse is in good condition. If faulty, replace with new fuses as shown in the diagrams. (e) Confirm the steps above and re-start the machine. 5

17 7. PART LIST 7. Side belt 6

18 PARTS LIST FOR EXC-03SD KEY NO PART NO. DESCRIPTION Q TY CA3006L0 SIDE BELT COVER SCREW M6*0L & S.W & W 4 3 CA300L0 GUIDE PLATE SCREW M8*70L & W 2 5 CA BELT 2 6 CA30250A MOTOR SHAFT 2 7 CA30900 PULLEY DRIVER 2 8 CA30700 SPEDIAL SCREW KEY 5*5 2 0 CA30600 SUPPORT SHAFT RING STW CA30400 PULLEY SHAFT 6 3 CA30300 PLASTIC PULLEY BEARING 6003ZZ 4 5 CA3000 PULLEY FOLLOWER 2 6 CA30200 PULLEY SHAFT 2 7 CA3005L0 SUPPORT COLUMN SCREW M5*45L 2 9 CA30800 ADJUSTMLNT BLOCK 2 20 CA3006R0 SIDE BELT COVER 2 CA300R0 GUIDE PLATE SCREW M6*2L & S.W & W 8 23 CA3005R0 SUPPORT COLUMN 24 CA MOTOR SEAT BEARING 6003ZZ 2 26 CA UNIVERSAL JOINT R 74522R 74522R R R 74540R MOTOR 0V/60HZ,T8: MOTOR 220V/60HZ,T8: MOTOR 220V/50HZ,T5: MOTOR 240V/50HZ,T5: MOTOR 380V/50HZ,T5: MOTOR 400V/50HZ,T5: 28 CA SHAFT SEAT 4 29 CA CHAIN SPPOCKET S355 CHAIN 3 CA SPINDLE WIDTH ADJUSTMENT S.W:SPRING WASHER W:WASHER 7

19 PARTS LIST FOR EXC-03SD KEY NO PART NO. DESCRIPTION Q TY SCREW M6*2L & S.W & W 8 33 CA SHAFT 34 CA HANDLE RING 2 35 CA20500 HANDLE CRANK ARM SCREW M6*20L & S.W & W 37 CA SPINDLE WIDTH ADJUSTMENT BEARING 6203ZZ 2 39 CA305R0 SPINDLE SUPPORT 2 40 CA305L0 SPINDLE SUPPORT L 74522L 74522L L L 74540L MOTOR 0V/60HZ,T8: MOTOR 220V/60HZ,T8: MOTOR 220V/50HZ,T5: MOTOR 240V/50HZ,T5: MOTOR 380V/50HZ,T5: MOTOR 400V/50HZ,T5: S.W:SPRING WASHER W:WASHER 8

20 7.2 Column 9

21 PARTS LIST FOR EXC-03SD KEY NO PART NO. DESCRIPTION Q TY CA000A TAPING SET SUPPORT 2 CA00A SUPPORT SET SCREW M6*2L & S.W & W 2 4 CA0500 LINING 8 5 CA0040A COVER PLATE SCREW M4*6L 4 7 CA0600 HANDLE KNOB 2 8 CA00900 LOCKING BRACKET 2 9 CA00800 SCREW KNOB 2 0 CA00500 COMPRESSION ROLLER SEAT 2 CA0000 SUPPORT BAR RING STW CA00600 COMPRESSION ROLLER 4 4 CA00700 COMPRESSION ROLLER SHAFT SCREW M6*0L 4 6 CA SPINDLE SUPPORT 2 7 CA HEIGHT ADJUSTMENT SPINDLE 2 8 CA CHAIN WHEEL SCREW M6*2L & S.W & W 4 20 CA20040A COVER PLATE 2 2 CA SET PLATE 2 22 CA SET PLATE 2 23 CA2000A COLUMN SCREW M6*2L & S.W & W SCREW M6*2L & S.W & W 8 27 CA20200 CHAIN PLATE S356 CHAIN 29 CA2000 CHAIN COVER SCREW M4*0L & S.W & W 4 3 CA20600 CHAIN WHEEL 32 CA20700 CHAIN WHEEL SHAFT 33 CT2200 BUSH Ø0 x Ø2 x 0L SCREW M6*35L & S.W & NUT 35 CA20500 HANDLE CRANK ARM S.W:SPRING WASHER W:WASHER 20

22 PARTS LIST FOR EXC-03SD KEY NO PRAT NO. DESCRIPTION Q TY SCREW M8*6L & S.W & W RUBBER PLUG 2 38 CA00300 B-PLATE 2 39 CA00200 A-PLATE BEARING 6202ZZ 2 4 CA BEARING SEAT SCREW M6*6L 4 S.W:SPRING WASHER W:WASHER 2

23 7.3 Machine body 22

24 PARTS LIST FOR EXC-03SD KEY NO PART NO. DESCRIPTION Q TY CA3000A MACHINE FRAME 2 CA MACHINE LEG SCREW M8*6L & S.W & W SCREW M0*6L & S.W & W 8 5 CA30040A CLAMP 4 6 CA30030A ADJUSTABLE LEG L50 CASTER 4 8 CA40000 ROLLER SEAT 2 9 CA30280A ELECTRICAL BOX SCREW M5*0L 4 CA ELECTRICAL COVER SCREW M6*2L 2 6 CA0400 FIXED SEAT 7 CA ROLLER PIN 26 9 CA ROLLER(LONG) 7 20 CA ROLLER(SHORT) 6 2 CA33070A B-PLATE 2 22 CA33060A A-PLATE SCREW M8*2L & S.W & W 8 S.W:SPRING WASHER W:WASHER 23