CASE SEALING MACHINE MODEL: EXC-103TB 2-GPEXC - 103TB 2009/05/15
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1 CASE SEALING MACHINE MODEL: EXC-03TB OPERATION MANUAL 2009/05/5 2-GPEXC - 03TB sales@getpacked.com.au
2 . GENERAL. Notice of installment Notice of operation SPECIFICATION 2. Spec. table Machine dimension Machine description OPERATION DESCRIPTION 3. Installment Operation of control panel COUNTER INSTRUCTION ELECTRIC 5. Electric capacity Electric diagram TROUBLE SHOOTING 6. Belt adjustment Fuse replacement PARTS LIST 7. Upper taping seat Column Under taping seat Machine body
3 . GENERAL. Notice of installment To make sure of a safe and correct operation, please check the below items before installing the machine: ) Power source capacity must be larger than the machine need. 2) A shorter ground wire is better. 3) Machine standard power is 0V/220V (-5% - +0%). 4) Machine standard power Hertz is 50/60 Hz. ( 2%) 5) Machine is good between temperatures ) Any thing/substance around the machine should not produce loud noise and vibration..2 Notice of operation To have good protection for the operator, please make sure of the following conditions: ) Before operating, please read the machine manual carefully. 2) Make sure no good have been put on the power cable. 3) Make sure no goods been have put on the upper tape head unit. 4) Don t allow damp parts or water to touch the electric parts. 2
4 2. SPECIFICATION 2. Spec. table model Tape Belt speed Capacity Consumption Machine size Sound level Machine net weight EXC-03TB 36mm(.5 ) or 50mm(2 ) 23m/min (L)20mm~unlimitecl (W)40mm~500mm (H)20mm~500mm 450W 637mm(L)x754mm(W)x375mm(H) 60dB 53KG Standard option: Stainless plant 3 tape head CASE SIZE :700mm(W)X700mm(H) 3
5 2.2 Machine dimension 4
6 2.3 Machine description 5
7 3. OPERATION DESCRIPTION 3. Installment ) Open the box. Please remove carefully to avoid damaging the machine. 2) Lift the machine to install casters (4 wheels),at the same time tighten the A nut to fix the casters in place. 3) Set the machine to the desired height, then tighten the B screw. 4) Set up the machine and move to the desire place. 6
8 5) Attach the roller table to the machine body. 6) Load the tape head with tape. (Please refer to the tape head instruction manual 7) Place a box filled with product on the in feed conveyor, position on the side drive belts and top section to accommodate the desired box width and height by using the width and height adjustment crank. Follow by adjusting the tow handle knobs against the sides of carton to secure the carton s center. 7
9 8) Connect the power cable with the socket to a 0V/220V power source. 9)Plug in, press start button for testing. 8
10 3.2 OPERATION OF CONTROL PANEL Press to start motors and belts. Press to stop motors and belts. Power indicator will be off; when carton sealer is in operation. Power indicator will be on: when carton sealer is not in operation. 9
11 4. COUNTER INSTRUCTION. It is forbidden to cancel, disassemble, modify or not respect the implemented safety measures. In that case, the manufacturer will not be hold responsible for any possible damage caused. 2. Do not use the machine in a place where water and oil might splash 3. Use only the specify power supply cable 4. Do not pull the power supply cable to move the machine. It will damage or break the cord 5. Do not use the machine in any way which is not specified in this manual 7. It is forbidden to exceed the limits of use and operation on what regards weights and sizes of loads. 8. It is forbidden to use the machine with unstable loads which show hazard of falling. 5. ELECTRIC 5. Electric capacity )Power consumption Belt motor Machine power use Power socket need 0.8KVA 0.4KVA 0.5KVA 2)Power cable mm² 3)Machine input AC 0V/220V -Phase 0
12 5.2 Electric diagram
13 2
14 3
15 ELECTRIC PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY 755BC0 EMG. SWITCH 758BZ02 BUTTOM SEAT CONTACTOR NCx P00 /2 CONNECTOR C062 /2 PROTECT TUBE C064 /2 90 CONNECTOR TERMINAL BLOCKS TB6P SW0 CONNECTOR BREAKER LC-D09F7 0V BREAKER LC-D09M7 220V OVERLOAD PROTECTOR LR3-D06(4-6A) OVERLOAD PROTECTOR LR3-D086(2.5-4A) 5 755AL0 BUTTON 6 755AA03 758AZ0 BUTTON CONTACTOR NOX 75AV0 POWER LAMP 220V 7 750AV0 BLANKIG PLUG 75AV02 POWER LAMP 0V 750AV0 BLANKIG PLUG AG6 FIXED SEAT FH0 FUSE FUSE SEAT AL0- ENCLOSURE 4
16 6.TROUBLE SHOOTING 6. Belt adjustment ) loosen the belt nut( A)to adjust the belt to a suitable tension(b). 6.2 Fuse replacement Symptom: machine will not start to operate. (a) Please check the power input. (b) Release the E-stop button. (c) Press start button to release over load. (d) Check to see if the fuse is in good condition. If faulty, replace with new fuses as shown in the diagrams. (e) Confirm the steps above and re-start the machine. 5
17 7. PART LIST 7. Upper taping seat 6
18 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY 745L 74522L 74522L L L 74540L MOTOR 0V/60HZ,T8: MOTOR 220V/60HZ,T8: MOTOR 220V/50HZ,T5: MOTOR 240V/50HZ,T5: MOTOR 380V/50HZ,T5: MOTOR 400V/50HZ,T5: 2 CA33200 MOTOR SPROCKET WHEEL S35C CHAIN 4 CA30600 CA3060 COVER PLATE (2 ) COVER PLATE (3 ) 5 CA3000 BEARING SEAT 2 6 CA3300 MOTOR COVER 7 8 CA00300 B-PLATE 4 9 CA30300 CA3030 COVER PLATE (2 ) COVER PLATE (3 ) 0 CA30200 CA3020 SUPPORT SET (2 ) SUPPORT SET (3 ) 2 2 CA30300 PLASTIC PULLEY 0 2 CA30400 PULLEY SHAFT RING STW CA30700 PULLEY SHAFT KEY SCREW M8*25L & S.W & W RING RTW CA33400 CA3340 DRIVER SHAFT(2 ) DRIVER SHAFT(3 ) 9 CA30900 PULLEY DRIVER 2 20 CA32R0 BELT COVER SCREW M6*0L & S.W & W 4 22 CA33900 BELT 2 23 CA32L0 BELT COVER 24 CA300A CA300 UPPER TAPING SEAT (2 ) UPPER TAPING SEAT (3 ) 25 CA CA33080 ADJUSTABLE SHAFT(2 ) ADJUSTABLE SHAFT(3 ) BEARING 6003ZZ 4 S.W:SPRING WASHER W:WASHER 7
19 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY 27 CA3000 PULLEY FOLLOWER 2 28 CA0000 SUPPORT BAR 29 CA0600 HANDLE KNOB 2 30 CA00900 LOCKING BRACKET 2 3 CA3300 SCREW KNOB 2 32 CA30400 COMPRESSION ROLLER SEAT RUBBER PLUG RING STW CA00600 COMPRESSION ROLLER 4 36 CA00700 COMPRESSION ROLLER SHAFT SCREW M6*0L CA33300 MOTOR SPROCKET WHEEL BEARING 6203ZZ 2 S.W:SPRING WASHER W:WASHER 8
20 7.2 Column 9
21 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY CA SPINDLE SUPPORT 2 2 CA HEIGHT ADJUSTMENT SPINDLE 2 3 CA CHAIN WHEEL SCREW M6*2L & S.W & W 4 5 CA20040A COVER PLATE 2 6 CA2300A COLUMN 2 7 CA SET PLATE 2 8 CA SET PLATE SCREW M6*2L & S.W & W SCREW M6*2L & S.W & W 8 2 CA CHAIN PLATE S359 CHAIN 4 CA CHAIN COVER SCREW M4*0L & S.W & W SCREW M6*35L & S.W & NUT 7 CA20600 CHAIN WHEEL 8 CA20700 CHAIN WHEEL SHAFT 9 CA20500 HANDLE CRANK ARM SCREW M8*6L & S.W & W BEARING 6202ZZ 2 22 CA BEARING SEAT 2 23 CA3900 CA390 FIXEDLY BRACHIUM (2 ) FIXEDLY BRACHIUM (3 ) 24 CT2200 BUSH Ø0 x Ø2 x 0L 2 S.W:SPRING WASHER W:WASHER 20
22 7.3 Under taping seat 2
23 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY CA CA33020 UNDER TAPING SEAT (2 ) UNDER TAPING SEAT (3 ) 2 CA CA33220 COVER (2 ) COVER (3 ) SCREW M4*6L 4 4 CA30900 PULLEY DRIVER 2 5 CA3000 BEARING SEAT 2 6 CA33070A B-PLATE 2 7 CA33060A A-PLATE 2 8 CA33700 CA3370 COVER (2 ) COVER (3 ) SCREW M4*6L BEARING 6203ZZ 2 CA33300 MOTOR SPROCKET WHEEL 2 CA33400 CA3340 DRIVER SHAFT (2 ) DRIVER SHAFT (3 ) S357 CHAIN SCREW M8*70L & NUT 2 5 CA33200 MOTOR SPROCKET WHEEL 6 745M 74522M 74522M M M 74540M MOTOR 0V/60HZ,T8: MOTOR 220V/60HZ,T8: MOTOR 220V/50HZ,T5: MOTOR 240V/50HZ,T5: MOTOR 380V/50HZ,T5: MOTOR 400V/50HZ,T5: 7 CA3300 MOTOR COVER 8 CA30300 PLASTIC PULLEY 6 9 CA30400 PULLEY SHAFT RING STW BEARING 6003ZZ 4 22 CA3000 PULLEY FOLLOWER 2 23 CA CA33080 ADJUSTABLE SHAFT (2 ) ADJUSTABLE SHAFT (3 ) 24 CA33900 BELT 2 25 CA3303L0 GUIDE RAIL 26 CA3303R0 GUIDE RAIL SCREW M8*40L & NUT 2 S.W:SPRING WASHER W:WASHER 22
24 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY 28 CA33500 WASHER 8 29 CA33040 GUIDE RAIL CRANK 2 30 CA33600 CRANK FITTING RING 2 3 CA3305R GUIDE RAIL CRANK 32 CA0600 HANDLDE KNOB SCREW M8*40L & NUT 2 34 CA HANDLDE KNOB WASHER 6 35 CA33800 CHAIN ADJUSTMENT PLATE 2 36 CA CHAIN ADJUSTMENT BAR 2 37 CA CHAIN ADJUSTMENT SCREW 2 38 CA CHAIN WHEEL S358 CHAIN RING STW CA33200 CA3320 CHAIN COVER(2 ) CHAIN COVER(3 ) BUSH ALFF CA3305L GUIDE RAIL CRANK RUBBER PLUG 4 45 CA DIRECT AGAINST PLATE 2 S.W:SPRING WASHER W:WASHER 23
25 7.4 Machine body 24
26 PARTS LIST FOR EXC-03TB KEY NO PART NO. DESCRIPTION Q TY CA3300A MACHINE FRAME 2 CA ROLLER 3 CA MACHINE LEG SCREW M8*6L & S.W & W SCREW M0*6L & S.W & W 8 6 CA30040A CLAMP 4 7 CA30030A ADJUSTABLE LEG L50 CASTER 4 9 CA30280A ELECTRICAL BOX SCREW M5*0L 4 CA ELECTRICAL COVER SCREW M6*2L 2 6 CA0400 FIXED SEAT 7 CA43000 ROLLER SEAT 2 8 CA ROLLER PIN 7 20 CA33000 CA3300 MACHINE FRAME COVER (2 ) MACHINE FRAME COVER (3 ) SCREW M4*0L 8 22 CA SHAFT 8 S.W:SPRING WASHER W:WASHER 25
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