Technical information Master
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1 Technical information Master (Swimming pool heat pump) Bâtiment CTA - ZA du Caillou - 3 Rue Jules Verne Chaponost - France Tél.: Fax: polytropic@polytropic.fr - URL: SA au capital de SIREN TVA FR NAF 741 J
2 Polytropic, company from CTA Holding Polytropic Created in 2003, Polytropic use industrial and commercial know-how of CTA Holding, to purpose general public applications, like private pool heater. Polytropic propose products and services: Logistic: Stock, order preparation, expedition. Assistance: Formation, sales support, technical support, after sales services, hotline CTA Holding This firm is listed on Paris stock exchange. Its goal is to federate all different activities of the group which represent 14 million Euro of sales turnover with 70 people in France and more than 120 in other countries. CTA SA Created in 1987 CTA SA aims at concept and sales, heat pumps for: CVTI Process cooling/heating (plastic firm, chemistry, agro-alimentary, laser) Compressed air treatment (PET blowing, weaving...) Created in 1992, CVTI conceives and installs applications using fluids in: Industry: Process cooling, compressed air, special fluid. Tertiary sector: Heating, air-conditioning, water. Euroklimat SpA Created in 1963, Euroklimat is a factory linked to CTA group and manufactures technical machines for industrial process and custom-built for: Cooling process. Liquid and air industrial treatment.
3 Working principle Principle diagram Heating mode (Four way valve unused) Cooling mode or defrost by reverse cycle (Four way valve working) Air inlet Water outlet Air inlet Water outlet Low pressure zone High pressure zone High pressure zone Low pressure zone Air outlet Water inlet Air outlet Water inlet Heating process is similar to all other thermodynamic systems: - Compressor compresses refrigerant gas, so it s temperature increase inside the condenser to heat the water. - Expansion valve expanse the gas, so it s temperature decrease in the evaporator, in order to absorb heat from ambient air. - The four way valve is in its normal position and doesn t work in heating mode. When the machine is in defrost or cooling mode, the four way valve is activated. When the four way valve is activated, it inverts the thermodynamic process. i.e. low pressure and high pressure zone are inverted. In this position, the heat pump may heat the evaporator and cool the condenser. It helps to eliminate the ice during defrost or cools the water in cooling mode. If the ambient temperature is very low, the heat pump may start a defrost cycle, before restarting in heating mode again. The colder the ambient temperature, the more numerous defrost cycles. To calculate the right model of heat pump according to customer s needs you must use the utilization period and the swimming pool size.
4 Main parts «Master» works from -15 C! compressor Evaporator Polytropic design «Blue fins» cover treatment Condenser PVC tank Double Titanium raw exchanger Digital controller Custom build system with functions: - Heating. - Defrost by reversible cycle - Cooling (Master) Electronic expansion valve Low temperature system
5 2014 new features Working optimysed for low temperatures Heat pumps from Master range have a new exclusive system : o Compressor oil crank heater below 0 C o Bottom panel heater to drain the ice at low temperatures. o Thermostat to avoid the low temperature system to work when it is not necessary. This system aims to keep the Master heat pump working from -15 C! All range available with PVC UV proof panels (same design). Hydraulics connections at the back of the heat pump: Water tubes at the back (hidden), and possibility to install one of the sides close to a wall. «Blue fins» evaporator coating: Better resistance against corrosion and better condensation (hydrophobic coating). Defrost by reverse cycle on all models: Very efficient defrost. Cooling mode available. R410a refrigerant: Compliant with future environmental norms and better COP (5 to 10%). Very low noise level (one of the quietest on the market): Low speed and high efficiency fan + noise insulation. On all models, the digital controller can be remotely wall mounted (all accessories delivered with the machine)! Water flow switch o All heat pumps work autonomous and detect the water flow i.e. if the filtration pump is on or off. With all Polytropic advantages: - A team that cares for your individual requirements - A quick and efficient after sales network - Rigorous quality standards - «Plug and Play» products. Quality Process To offer the best comfortable use and the best quality available, a lot of controls are done during all the manufacturing process. All essential components come from the best suppliers on the market, which are well known for their quality. Certification All Polytropic plants are certified ISO 9001:2000. All products are tested and approved by a worldwide well-known independent laboratory TÜV Rheinland to be accurate about the information given: Noise level (ISO/EN 354 norm) Heating capacity (ISO/EN 5151 norm) -15 C
6 Service After sales network is distributed around all Europe (France, Spain, Benelux, Germany) in order to have technicians able to go on site in all areas. Technical hotline helps to answer all questions, makes fast diagnostics in most of the cases and answers all minor questions: Digital controller setting Spare parts delivery First start help After sales appointment for on-site technicians Technicians form a dense network that will be able to operate for essential operations. Technical meetings can be planed for installers, every year, before season. (> See after sales conditions for more details). Manufacturing All factories from the group allow (due to their geographic situation) to benefit from low price and high qualified handwork within the security of rigorous quality control. It helps to combine great productivity and European knowledge. A constant communication between production managers and French registered office (commercial, research and development) is the base of our work. Quality control and manufacturing process are assured by a French team all around the process. All specific parts are made inside the factory which makes it possible to minimize subcontracting. All the process is controlled by Polytropic. Evaporator manufacturing Test room
7 Air 24 C Water 26 C Air 15 C Water 26 C Master range technical data Model Master S Master M Master XM Master XM Tri Master L Master XL Heating power* 9,4 kw 13,6 kw 16,5 kw 16,5 kw 24,4 kw 35,0 kw COP 5,1 5,2 5,1 5,1 5,1 5,0 Heating power* Air -3 C Heating Water 26 C power* Recommended swimming pool size Water heating range Ambient air temperature range 8,1 kw 11,9 kw 14,9 kw 14,9 kw 19,8 kw 29,0 kw COP 4,8 4,9 4,7 4,7 4,8 4,7 4,1 kw 7,3 kw 8,5 kw 8,5 kw 12,3 kw 18,2 kw Depending of the selection From +15 C to +35 C From -15 C to +35 C Power supply 230V / 1~ + N / 50 Hz 400V / 3~ + N / 50 Hz Water flow 3 à 6 m³/h 5 à 8 m³/h 5 à 8 m³/h 5 à 8 m³/h 7 à 11 m³/h 11 à 16 m³/h Nominal intensity (maximum) 8,6 A (12,9 A) 12,9 A (19,4 A) 16,0 A (24,0 A) 5,8 (8,7 A) 7,2 A (10,8 A) 10,4 A (14,2 A) Air flow 3000 m³/h 4000 m³/h 4000 m³/h 4000 m³/h 7000 m³/h 8000 m³/h Compressor Toshiba rotary Expansion valve Electronic Electronic Electronic Electronic Electronic Electronic Noise level ** Head of line protection Electrical connection (up to 20m) Dimensions A 1 m 53 db(a) 54 db(a) 54 db(a) 54 db(a) 57 db(a) 62 db(a) A 10 m 33 db(a) 34 db(a) 34 db(a) 34 db(a) 37 db(a) 42 db(a) 16 A 20 A 25 A 3 x 16 A 3 x 16 A 3 x 16 A 3G 2,5 3G 4 3G 6 5G 2,5 5G 2,5 5G 2, x 343 x kg 1117 x 427 x kg 1117 x 427 x kg 1117 x 427 x kg 1117 x 427 x kg * Measurement certified within norm ISO/EN 5151 by TÜV Rheinland laboratory. ** Measurement certified within norm ISO/EN 354 by TÜV Rheinland laboratory x 710 x kg
8 Selection As for all swimming pool heating systems, a swimming pool cover is absolutely needed (bubble cover, automatic cover or other), whenever the pool is not used. In the case of utilization from extending season to all year : - Indoor installation or under telescopic cover - Air heating and dehumidifying. The heating power needed depends on environment conditions and the geographic position of the installation. If the climate is colder, an auxiliary electrical heater can be necessary for the cold period. Polytropic provides software and selection files to help customers and installers to find the right machine for their customer s needs.
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