01588-RevD_080414_ENGLISH STAINLESS STEEL PUMPS

Transcription

1 0588-RevD_08044_ENGLISH STAINLESS STEEL PUMPS PARTS INCLUDED VARY DEPENDING ON PUMP KNOBS LOCKING COLLARS GAGING COLLARS (Portion Control) Smaller gaging collar added will reduce portion served by.5 oz, larger by.5 oz HEAD TUBES HEAD INSERT SPRINGS WASHER PISTONS SEAL ASSEMBLY DISCHARGE TUBES SEAL SEAL O-RING DISCHARGE TUBE NUT LIDS CYLINDERS ORIFICED PLUG (Viscosity Control) DISCHARGE TUBE O-RING ( D) VALVE BODIES SUCTION TUBE O-RING SUCTION TUBE CYLINDER O-RING ( 5 /6 D) SILICONE GASKET

2 CLEAN-IN-PLACE PROCEDURE FOR PUMPS CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE. CLEAN: PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT FROM INSIDE PUMP. WASH AND RINSE OFF OUTSIDE OF PUMP. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE SURFACES OF PUMP THOROUGHLY WITH HOT WATER. Place lower end of pump into container of hot water and operate pump until all (if any) remaining product is expelled and only hot water flows from discharge tube. 4 MIX 5 ML ( TSP) OF DISHWASHING DETERGENT (DAWN DISHWASHING LIQUID) WITH QUART (.95 L) OF HOT TAP WATER (APPROXIMATELY 0 F/43 C). 5 PLACE LOWER END OF PUMP INTO THIS CLEANING MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP. RINSE: 6 PLACE LOWER END OF PUMP INTO CUPS (.5 L) OF HOT TAP WATER (APPROXIMATELY 0 F/43 C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP. SANITIZE: 7 MIX ONE OZ (8.4 G) PACKET OF KAY-5 SANITIZER/CLEANER (EPA REG NO ) WITH.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY ROOM TEMPERATURE). 8 PLACE LOWER END OF PUMP INTO THIS SANITIZING MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL QUART (.95 L) SANITIZING MIXTURE IS PUMPED THROUGH PUMP. RINSE: 9 PLACE LOWER END OF PUMP INTO CUP (.4 L) OF HOT TAP WATER (APPROXIMATELY 0 F/43 C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP. CLEAN AND FLUSH PUMP WITH SOAP, SANITIZER, AND HOT WATER PUMP DISASSEMBLY BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN PUMP. PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT FROM INSIDE PUMP. WASH AND RINSE OFF OUTSIDE OF PUMP. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE SURFACES OF PUMP THOROUGHLY WITH HOT WATER. Place lower end of pump into container of hot water and operate pump until all (if any) remaining product is expelled and only hot water flows from discharge tube. Then remove pump from container of water to disassemble. Use a container to collect small parts of pump to prevent any loss. 4 REMOVE PLUNGER AND LID FROM PUMP CYLINDER BY TURNING LOCKING COLLAR AND DISCHARGE TUBE NUT COUNTERCLOCKWISE. 5 REMOVE CYLINDER AND DISCHARGE TUBE FROM VALVE BODY BY ROTATING COUNTERCLOCKWISE TO RELEASE FROM SLOTS IN VALVE BODY. 6 REMOVE LARGE O-RING OR SILICONE GASKET FROM VALVE BODY. 7 REMOVE SMALL O-RING FROM DISCHARGE TUBE. Be careful not to damage o-ring when prying it off of discharge tube. 8 REMOVE KNOB FROM PLUNGER BY ROTATING COUNTERCLOCKWISE. Firmly hold head tube towards piston head while unscrewing knob. Pressure on spring will release and push knob off rapidly. 9 REMOVE LOCKING COLLAR FROM HEAD TUBE. Remove gaging collar(s), if used, from head tube by sliding them off. J REMOVE HEAD INSERT FROM INSIDE HEAD TUBE. K REMOVE SPRING FROM PISTON. L REMOVE WASHER FROM PISTON. M REMOVE SEAL ASSEMBLY FROM PISTON HEAD. Be careful not to damage seal when prying it off of piston head. N REMOVE O-RING FROM INSIDE SEAL Be careful not to damage o-ring when prying it out of seal. IMPORTANT PUMP AREAS TO CLEAN: CLEAN ALL SIDES OF STAINLESS STEEL BALLS CLEAN VALVE BODY PASSAGEWAY CLEAN VALVE BODY OPENINGS PUMP CLEANING BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY. SEE PUMP DISASSEMBLY. WASH CLEAN ALL PARTS WITH DISHWASHING DETERGENT AND HOT WATER. Wash small parts in a pan or other container to prevent part loss. Scrub with supplied brushes to clean all confined areas. Maintain a clean and efficient pump by using the brushes supplied with pump to prevent product build up inside pump. IMPORTANT PUMP AREAS TO CLEAN: Clean inside cylinder thoroughly with brush Clean inside discharge tube, valve body, optional orificed plug and optional suction tube thoroughly with brush 884 or 856. Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces. Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit. Do not use abrasive cleansers. Do not use caustic cleansers. Do not use cleansing agents with high concentrations of acid, alkaline or chlorine. Do not use ammonia based cleansers. 3 FULLY RINSE ALL WASHED PARTS THOROUGHLY WITH CLEAR WATER. To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts. 4 DRY ALL PARTS WITH A CLEAN SOFT CLOTH. Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion. To prevent corrosion on stainless steel parts, it is important to thoroughly and fully dry with a clean soft cloth regularly. 5 SANITIZE ALL PARTS FOLLOWING LOCAL SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED. Allow parts to fully air dry after sanitization. Dishwasher safe. FOOD EQUIPMENT LUBRICANT 4079 BRUSH 8049 ( /4 D) BRUSH 856 ( ) BRUSH 884 (5 ) CLEAN INSIDE DISCHARGE TUBE CLEAN INSIDE TAPERED END OF DISCHARGE TUBE

3 PUMP ASSEMBLY BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN PUMP. ASSEMBLE PLUNGER: Apply Food Equipment Lubricant onto Seal and Seal 0-Ring ASSEMBLE PLUNGER: INSTALL SEAL O-RING INSIDE SEAL. Apply food equipment lubricant on seal o-ring. INSTALL SEAL ASSEMBLY ONTO PISTON HEAD. Apply food equipment lubricant inside seal assembly. Flared end of seal assembly should be facing away from piston head. 3 INSTALL WASHER ONTO THREADED END OF PISTON. 4 INSTALL SPRING ONTO THREADED END OF PISTON. 5 INSTALL HEAD INSERT INSIDE HEAD TUBE. Beveled edge of head insert should be facing inside of head tube. 6 INSTALL GAGING COLLAR(S), IF NEEDED, AND LOCKING COLLAR ONTO HEAD TUBE BY SLIDING THEM ON. POSITION LOCKING COLLAR WITH THREADING INSIDE LOCKING COLLAR FACING GAGING COLLAR(S) AND/OR HEAD TUBE FLARED END. 7 INSTALL HEAD TUBE ASSEMBLY ONTO PISTON ASSEMBLY. 8 INSTALL KNOB ONTO PLUNGER AND ROTATE CLOCKWISE TO SECURE ONTO THREADED END OF PISTON. Firmly hold head tube towards piston head, compressing spring, while screwing knob on. INSTALL O-RINGS AND ASSEMBLE PUMP BASE: 9 INSTALL SMALL O-RING ONTO DISCHARGE TUBE. Apply food equipment lubricant on o-ring. Be careful not to damage o-ring while installing and/or rolling onto discharge tube. J INSTALL LARGE O-RING OR SILICONE GASKET INTO VALVE BODY. Apply food equipment lubricant on o-ring or silicone gasket. Install silicone gasket with flat side facing up and toward cylinder. K INSTALL CYLINDER ONTO VALVE BODY. Rotate cylinder clockwise and press down firmly to secure into slots on valve body. L INSTALL DISCHARGE TUBE ONTO VALVE BODY. Rotate discharge tube clockwise and press down firmly to secure into slots on valve body. INSTALL LID AND SECURE WITH DISCHARGE TUBE NUT AND LOCKING COLLAR: M INSTALL LID AND DISCHARGE TUBE NUT ONTO DISCHARGE TUBE. N SECURE LID ONTO PUMP CYLINDER BY ROTATING DISCHARGE TUBE NUT CLOCKWISE. O INSTALL PLUNGER INTO CYLINDER AND SECURE TO CYLINDER BY ROTATING LOCKING COLLAR CLOCKWISE. OPTIONAL GAGING COLLARS LOCKING COLLAR EXAMPLES INSTALL O-RINGS AND ASSEMBLE PUMP BASE: Apply Food Equipment Lubricant onto all 0-Rings ORIFICED PLUG EXAMPLE INSTALL LID AND SECURE WITH DISCHARGE TUBE NUT AND LOCKING COLLAR: INSTALL SILICONE GASKET WITH FLAT SIDE FACING UP. VALVE BODY STYLE EXAMPLE SUCTION TUBE O-RING SUCTION TUBE

4 OPTIONAL ATTACHING PUMP TO PRODUCT POUCH: SET PRODUCT POUCH FLAT ON COUNTERTOP WITH CONNECTOR CIRCLE FACING UP. ALIGN PUMP, WITH PIERCING FITMENT VALVE BODY, DIRECTLY OVER PRODUCT POUCH CONNECTOR CIRCLE. 3 PRESS PUMP DOWN TO PIERCE DIRECTLY THROUGH FILM IN PRODUCT POUCH FITMENT CIRCLE. PUMP WILL CONNECT AND SNAP SECURELY INTO PRODUCT POUCH. 4 INSTALL PUMP AND PRODUCT POUCH TOGETHER INTO UNIT OR FOUNTAIN JAR. HOLD PUMP WITH PRODUCT POUCH WRAPPED UP AROUND BOTH SIDES OF PUMP TO INSTALL INTO UNIT OR JAR. SAFETY GUIDELINES According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines. Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. can not be responsible for the serving of potentially hazardous product. NSF International (National Sanitation Foundation) lists this pump as: Not acceptable for dispensing potentially hazardous foods. Stainless steel is one of the best materials for food serving and storage, but there are many products which can corrode it. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using. Products containing: acids, alkalines, chlorine, or salt can corrode stainless steel. Sauerkraut and Au Jus sauces corrode stainless steel. Server Products, Inc. regrets that we can not honor Warranty claims on stainless steel parts that have been affected by sauerkraut or Aus Jus. SERVER PRODUCTS LIMITED WARRANTY All Server Products equipment is backed by a two-year limited Warranty against defects in materials and workmanship. For complete Warranty information go to: SCOPE OF Warranty: Server Products Inc. ( Server Products ) warrants that, for a period of two () years from the date of purchase (the Warranty Period ), the equipment manufactured by it will be free from defects in workmanship and materials provided the equipment is used in the manner and in the environment for which they were manufactured. DISCLAIMERS AND LIMITATIONS: Other than as set forth above, Server Products specifically disclaims all express and implied warranties, including but not limited to, warranties of merchantability and/or fitness for a particular purpose or use. This Warranty does not extend to repairs or alterations undertaken without the prior written consent of Server Products or for goods that are misused, abused or neglected or if the goods are not properly stored, maintained, installed or operated. Server Products shall not be liable for incidental, special, indirect, exemplary, punitive or consequential damages resulting from the use of the good or arising out of any breach of this Warranty; including but not limited to damage to property or loss of profits or revenue. CLAIMS ADMINISTRATION: All Warranty claims must be made by calling our customer service department for a return authorization during the Warranty Period and any alleged defective unit must be returned to Server Products factory, freight prepaid. Upon receipt of any defective unit, Server Products, at its option, may either: (i) replace any equipment proved to be defective, (ii) remedy or repair such defect or (iii) refund the purchase price of the defective equipment in the form of a credit applicable to future purchases. Server Products obligation and Buyer s sole remedy will be limited to these options. In the case of units or parts purchased by Server Products from a third-party supplier: Server Products obligation and Buyer s sole remedy against Server Products or Server Products s suppliers shall not exceed the settlement which Server Products is able to obtain from its supplier. TROUBLESHOOTING PROBLEMS WITH PUMP OPERATION AND/OR FLOW: Clean pump. PUMP DISPENSES LITTLE OR NO PRODUCT. Product may be too stiff or contain a solid that will not pass through pump. PORTION CONTROL IS NOT CONSISTENT. Inspect gaging collar for any damage and/or proper installation. PUMP PLUNGER DOES NOT RETURN TO TOP OF STROKE AFTER DISPENSING PRODUCT. Inspect spring for any damage; bent or broken. Replace spring if necessary. PUMP DRIPS. Clean discharge tube with supplied cleaning brushes. Ensure product is not being heated by any external source(s) causing product to expand and drip from pump. GENERAL SERVICE, REPAIR, OR RETURNS Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 0% (percent) restocking charge. Electrical parts (thermostats, heating elements etc.) are not returnable. Server Products maintains a fully staffed service department with highly skilled factory trained personnel. Service is extremely prompt. Under normal circumstances, a repaired unit is shipped out the day after it is received. Labor charges are reasonable. SERVICE Contact dealer or Server Products Inc. customer service department for the following: ORDERING REPLACEMENT PARTS Be prepared to give this information: MODEL Letters/Name/Numbers Part Numbers- P/N Series Numbers/Letters Part Description This information and other important data is stamped on the lid or cylinder of pumps or on the bottom or back side of every unit. Server Products Inc. 360 Pleasant Hill Road Richfield, WI USA spsales@server-products.com

5 Fudge Server MODEL: FS COMPLETE BASE ONLY 0V USA V CUSTOM V CONT. EUROPE V AUSTRALIA V UNITED KINGDOM Fudge Server with Pump MODEL: FSP COMPLETE BASE ONLY 0V USA V CONT. EUROPE V CUSTOM V AUSTRALIA V UNITED KINGDOM Thank You...for purchasing our topping warmer. Its temperature sensing thermostat helps reduce food costs while delivering a superior product. SERVE BETTER WITH DISTINCTIVE DESSERTS

6 SAFETY WARNING- ELECTRICAL SHOCK COULD OCCUR This unit must be earthed or grounded. This requires all three prongs (terminals) on cord plug to be plugged into power source. According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines. Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. can not be responsible for the serving of potentially hazardous product. (08-40V) PARTS PARTS MAY VARY DEPENDING ON UNIT FS FSP LID 8509 PUMP 830 ADAPTER 8507 LADLE 856 SPACER 8063 WATER VESSEL BASIN UNITS 850, 8540, 8460, 80, 870 & include: STAINLESS STEEL JAR BASE (see cover for part number) Page

7 UNIT SET-UP WASH ALL PARTS PROPERLY BEFORE EVERY USE. See page 6. SEE SEPARATE PUMP MANUAL FOR PUMP INSTRUCTIONS. FILL WATER VESSEL BASIN Fill.5 cups (0 oz/0.59 liter) of water up to water level line inside basin. Do not overfill. TIP: Check water levels throughout the holding period to ensure even heating. Filtered water is recommended to deter corrosion. INSERT SPACER 3 PUT FOOD CONTAINER INTO WATER VESSEL BASIN Product being served must be inside #0 can or stainless steel jar. Never place food directly into water vessel basin of unit. TIP: Simplify change-outs with a stainless steel jar. Order item # INSTALL LID ACCESSORIES OR PUMP 5 6 PRESS SWITCH to the ON position. SET THERMOSTAT KNOB to recommended serving temperature. Pull knob out to turn and adjust. Push knob in to lock. Dial indicator uses increments of 5ºF. Thermostat range is 75º 0º F. (4º 99º C) To heat unit faster, thermostat may TEMPORARILY be rotated to maximum. Page 3

8 RETHERMALIZATION HOT FOOD HOLDING Rethermalization of food products is achieved by this appliance when it elevates the food product temperature from a refrigerated 40 F (4 C) to a safe serving temperature of 65 F (74 C) within a period of hours. Hot Food Holding is achieved with this appliance when it maintains a food product temperature at or above 50 F (66 C), in all locations throughout the product, for a minimum of hours, even if any lid, cover, or pump is removed. The lid, cover, or pump is recommended to help maintain product temperature. PRE-HEAT UNIT for at least 5 minutes with: Correct amount of water in basin. Lid closed. Thermostat knob set at maximum setting. ADD FOOD PRODUCT Put food container into the water vessel basin. Maximum capacity of food product is 3 quarts (96 oz./ cups). Do not overfill. PRE-HEAT UNIT for at least 5 minutes with: Correct amount of water in basin. Lid closed. Thermostat knob set at maximum setting. ADD FOOD PRODUCT Put food which has already been preheated to 50 F (66 C) into container in water vessel basin. Maximum capacity of food product is 3 quarts (96 oz./ cups). Do not overfill. 3 MAINTAIN SAFE HOT FOOD HOLDING After food reaches safe serving temperature of 65 F (74 C), maintain product temperature at or above 50 F (66 C). Adjust controller if needed to avoid overheating food. MONITOR FOOD CLOSELY FOR FOOD SAFETY. The United States Public Health Service recommends that hot food be held at a minimum of 40 F (60 C) to help prevent bacteria growth. COLD FOOD IS NOT TO BE ADDED TO THE UNIT FOR RETHERMALIZATION WHILE HOT FOOD IS BEING HELD. NSF International and ANSI (American National Standards Institute) list this unit as a Rethermalization and Hot Food Holding unit (Standard 4). SMART TIP ALWAYS USE SPACER BENEATH FOOD CONTAINER Page 4 WITH SPACER WITHOUT SPACER Food may overheat from resting on the bottom. Water may overflow into food container. Excess product may be left in food container.

9 UNIT TAKE-DOWN SEE SEPARATE PUMP MANUAL FOR PUMP INSTRUCTIONS. PRESS SWITCH to the OFF position. UNPLUG CORD CAUTION- HOT Allow unit to cool before continuing. 3 4 REMOVE PUMP OR LID REMOVE FOOD CONTAINER & SPACER 5 EMPTY WATER FROM WATER VESSEL BASIN after each use. TIP: Remember to empty the water each day rather than add This will greatly extend the life of your warmer. 6 DRY thoroughly with a soft dry cloth. Proper drying after each use helps maintain the stainless steel. Page 5

10 CLEANING SEE SEPARATE PUMP MANUAL FOR PUMP INSTRUCTIONS. WARNING- ELECTRICAL SHOCK COULD OCCUR Electrical components of unit could be damaged from water exposure or any liquid. Never immerse unit into water or any liquid. Never use any water jet or pressure sprayer on unit. Ensure unit is OFF and unplugged. CAUTION- HOT Allow unit to cool before cleaning. 3 WASH REMOVABLE PARTS Before first use and after use daily, disassemble and clean unit. Ensure unit is OFF and unplugged. Wash with dishwashing soap and hot water. RINSE fully with clear water. SANITIZE all parts according to local sanitization requirements. All parts in contact with food must be sanitized. 4 DRY all parts fully with a clean soft cloth. 5 CLEAN EXTERNAL SURFACES Wipe daily with a clean damp cloth. Dry with a clean soft cloth. Glass and surface cleaners approved for use in food contact areas may be used. CARE OF STAINLESS STEEL This warmer and accessories are constructed of stainless steel one of the best materials for food serving and storage. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using. A mildly abrasive nylon or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit. Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion. Do not use abrasive, caustic or ammonia based cleansers. Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel. Do not use metal scrapers or cleaning pads that could scratch surfaces. Page 6

11 WIRING UNIT V USA 3 4 BLACK WHITE GREEN Cord Assembly 7 FLAG 5 Bushing/Strain Relief Rocker Switch Thermal Cutout Thermostat 500W Heating Element Wire Nut 6 UNITS 800, 880, V CONT. EUROPE, AU, UK BROWN BLUE GREEN/YELLOW A A FLAG FLAG Cord Assembly Bushing/Strain Relief Rocker Switch Wire Assembly Thermostat 500W Heating Element Page 7

12 TROUBLESHOOTING UNIT DOES NOT HEAT? Ensure cord is securely plugged in. Ensure power is available from source. Ensure unit is on. Ensure thermostat knob is set correctly. Ensure that the correct amount of water is in basin. PREVENT PITTING ON INSIDE SURFACE OF VESSEL Empty water from water vessel basin each day. Thoroughly dry basin each day. If possible, use filtered water to fill vessel basin. SERVER PRODUCTS LIMITED WARRANTY Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to: GENERAL SERVICE, REPAIR OR RETURNS Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt. Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 0% restocking charge. Electrical parts (thermostats, heating elements, etc.) are not returnable. Servicing Cord: Specific tools are required for safe and proper power supply cord removal and installation. If cord must be replaced, only a representative of the OEM (original equipment manufacturer) or a qualified technician may replace cord. Cord must meet code designation H05 RN-F requirements. HELP or ORDERING REPLACEMENT PARTS Server Products Inc. 360 Pleasant Hill Road Richfield, WI USA SPSALES@SERVER-PRODUCTS.COM Please be prepared with your Model, Part and Series Numbers. This information and other important data is located on the lid and/or base of the unit. Page 8 Manual #080-RevE 0905