MEIKO K-Series Dishwashers

Transcription

1 MEIKO K-Series Dishwashers Automatic Basket Transport Machines Spare Parts Manual K-SERIES 08V/0V/460V -PHASE 60 HZ Rev.. Updated:

2 Machine model numbers: All rack conveyor models. Valid From: 0 / 00 The following information should be stated on your spare parts orders: Customer: Meiko Serial Number: Model Number: Item Number: Denomination: Part Number: Legend For Spare Parts * Required stocking parts V Wear and Tear Item Part Number Suffixes: 0 = working direction left-right 0 = working direction right-left 0 = execution left 04 = execution right L-R = working direction left-right R-L = working direction right-left

3 TABLE OF CONTENTS.0 BASKET TRANSPORT SYSTEM. CONVEYOR DRIVE MOTOR PAGE 5. TRANSPORT RAIL PAGE 7. TRANSPORT GUIDE RAIL PAGE 0.0 CURTAINS. VENT COWL / COLLAR PAGE. CURTAIN - LOADING / PREWASH PAGE. CURTAIN - LOADING / PREWASH - TALL HOOD PAGE 4.4 CURTAIN - PREWASH / WASH PAGE 5.5 CURTAIN - FINAL RINSE / UNLOADING PAGE 6.6 CURTAIN CHART PAGE 7.0 WASH SYSTEM. PREWASH - (PW) PAGE 8. WASH SYSTEM K44 / PREWASH PW6 PAGE 0. WASH SYSTEM K54 PAGE.4 WASH SYSTEM K64 PAGE 4.5 FRESH WATER FINAL RINSE PAGE 6.5. FRESH WATER FINAL RINSE W/ BUILT IN BOOSTER PAGE 8.5. FRESH WATER FINAL RINSE W/ STEAM BOOSTER PAGE 9.5. EXTERNAL STEAM BOOSTER HEATER PAGE 4.0 TANK FILLING 4. WATER INLET WITH PRV PAGE 4. WATER INLET WITHOUT PRV NO BUILT IN BOOSTER PAGE 4 4. SOLENOID VALVES - NO BUILT IN BOOSTER PAGE VACUUM BREAKER PLUMBING ASSEMBLY PAGE RINSE AID MIXING CHAMBER PAGE FLOAT SWITCH WASH TANK PAGE TANK SIEVES 5. WASH TANK SIEVE K44 / K54 PAGE WASH / POWER RINSE TANK SIEVE K64 PAGE 4 5. PREWASH TANK SIEVE PW PAGE PREWASH TANK SIEVE PW6 PAGE TANK DRAIN PAGE WASH PUMPS 6. WASH PUMP.KW 60HZ PAGE PREWASH PUMP 0.55KW 60HZ PAGE 49

4 TABLE OF CONTENTS 7.0 DOORS 7. WASH TANK DOOR K44 -/ (788MM) PAGE 5 7. WASH TANK DOOR K54 4-/ (04MM) PAGE 5 7. WASH TANK DOOR K64 5-/ (96MM) PAGE PREWASH TANK DOOR PW -7/ (547MM) PAGE PREWASH TANK DOOR PW6 5-7/ (90MM) PAGE DOOR SPRING CHART PAGE TANK HEATING 8. TEMPERATURE GAUGE PAGE 6 8. WASH TANK HEATING - ELECTRIC PAGE 6 8. WASH TANK HEATING - ELECTRIC PAGE WASH TANK HEATING - STEAM PAGE FINAL RINSE HEATING - ELECTRIC PAGE WASH TANK THERMOSTAT / DOOR SWITCH PAGE PUMP ACTIVATION LEVERS 9. FINAL RINSE ACTIVATION LEVER - ALL MACHINES PAGE WASH PUMP ACTIVATION LEVER - ALL TANKS PAGE ELECTRICAL CONTROLS 0. POWER ON SWITCH / LIGHT PAGE 7 0. AUTO / MANUAL SWITCH PAGE ELECTRICAL CONTROL PANEL - MACHINE PAGE ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER OLD PAGE ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER NEW PAGE ELECTRICAL PANEL - WASH / POWER RINSE PAGE ELECTRICAL PANEL - PREWASH PAGE ELECTRICAL PANEL - POWER LOADER / UNLOADER PAGE 84.0 OPTIONS. POWER LOADER / UNLOADER PAGE 86. DRAIN WATER TEMPERING KIT PAGE 90 4

5 . CONVEYOR DRIVE MOTOR / 8 / 9 5

6 . CONVEYOR DRIVE MOTOR CLAMPING PLATE BEARING BOWL CONNECTION ROD BUSHING FOR CONNECTION ROD CONNECTION ROD WASHER DISC DRIVE CONVEYOR DRIVE MOTOR (K44/66/80)) CONVEYOR DRIVE MOTOR (K54/64/76/86/90/00) HOUSING ROCKER ARM WELDMENT L-R ROCKER ARM WELDMENT R-L 9549 BEARING HOUSING HEXAGON SCREW M8 X WASHER SAFETY BRACKET FIXING PANEL PRESSURE SPRING PANEL FOR SWITCH CONVEYOR MOTOR LIMIT SWITCH 0700 LOCK NUT M5 6

7 . TRANSPORT RAIL ,, 5, 7, 9,,, 5, 7, 4, 6, 8, 0,, 4, 6, /

8 . TRANSPORT RAIL K44 TRANSPORT RAIL LEFT 7 / K44 TRANSPORT RAIL RIGHT 7 / K54 TRANSPORT RAIL LEFT 47 / K54 TRANSPORT RAIL RIGHT 47 / K64 TRANSPORT RAIL LEFT 57 / K64 TRANSPORT RAIL RIGHT 57 / K66 TRANSPORT RAIL LEFT 59 / K66 TRANSPORT RAIL RIGHT 59 / K76 TRANSPORT RAIL LEFT 69 / K76 TRANSPORT RAIL RIGHT 69 / K80 TRANSPORT RAIL LEFT 7 / K80 TRANSPORT RAIL RIGHT 7 / K86 TRANSPORT RAIL LEFT 79 / K86 TRANSPORT RAIL RIGHT 79 / K90 TRANSPORT RAIL LEFT 8 / K90 TRANSPORT RAIL RIGHT 8 / K00 TRANSPORT RAIL LEFT 9 / K00 TRANSPORT RAIL RIGHT 9 / CROSS ARM CONNECTION CAP NUT M HEX HEAD CAP SCREW M8 X WASHER DISTANCE TUBE HANDLE HANDLE HEX NUT M COUPLING, CONVEYOR DRIVE M8 X 55 8

9 . TRANSPORT RAIL (continued) O-RING COVER WASHER BEARING BUSH SPACER HEX HEAD CAP SCREW M8 X WASHER WASHER BEARING CAP NUT M BEARING PLATE SCREW 9

10 . TRANSPORT GUIDE RAIL UNLOAD END LOAD END 9 0 0

11 . TRANSPORT GUIDE RAIL K-44 TRANSPORT RACK LEFT K-54 TRANSPORT RACK LEFT K-64 TRANSPORT RACK LEFT K-66 TRANSPORT RACK LEFT K-76 TRANSPORT RACK LEFT K-80 TRANSPORT RACK LEFT K-86 TRANSPORT RACK LEFT K-90 TRANSPORT RACK LEFT K-00 TRANSPORT RACK LEFT K-44 TRANSPORT RACK RIGHT K-54 TRANSPORT RACK RIGHT K-64 TRANSPORT RACK RIGHT K-66 TRANSPORT RACK RIGHT K-76 TRANSPORT RACK RIGHT K-80 TRANSPORT RACK RIGHT K-86 TRANSPORT RACK RIGHT K-90 TRANSPORT RACK RIGHT K-00 TRANSPORT RACK RIGHT DISTANCE BLOCK 4 MM UNLOAD END DISTANCE BLOCK MM WASH SECTION DISTANCE BLOCK 9 MM LOAD END

12 . VENT COWL / COLLAR / K-SERIES VENT COWL ASSEMBLY STD. HOOD LOAD END K-SERIES VENT COWL ASSEMBLY STD. HOOD UNLOAD END K-SERIES VENT COWL ASSEMBLY HIGH HOOD K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ POWER LOADER L-R K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ POWER LOADER R-L K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ POWER UNLOADER L-R K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ POWER UNLOADER R-L K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ POWER LOADER L-R K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ POWER LOADER R-L K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ POWER UNLOADER L-R K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ POWER UNLOADER R-L K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ SIDE LOADER L-R K-SERIES VENT COWL ASSEMBLY STD. HOOD W/ SIDE LOADER R-L K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ SIDE LOADER L-R K-SERIES VENT COWL ASSEMBLY HIGH HOOD W/ SIDE LOADER R-L VENT COWL COLLAR VENT COWL GASKET - STANDARD HOOD VENT COWL GASKET - TALL HOOD

13 . CURTAIN - LOADING / PREWASH 5/64" (0) 5/64" (0) 7 9/" (455) 0 5/64 (50) 7/64" 7/64" 5 5/" (85) 4 0 5/64 (50) CURTAIN HOOK CURTAIN - LONG 50MM X 455MM CURTAIN LONG - 595MM X 460MM FOR MACHINES WITH POWER LOADER CURTAIN HOOK CURTAIN - SHORT 50MM X 85MM

14 . CURTAIN - LOADING / PREWASH - TALL HOOD 5/64" (0) 5/64" (0) 7 /" (70) 0 5/64 (50) 7/64" 7/64" 5 5/" (85) 4 0 5/64 (50) CURTAIN FIXING CURTAIN - LONG 50MM X 70MM CURTAIN - LONG 595MM X 70MM NOTE: FOR UNITS WITH POWER LOADER/UNLOADER ONLY CURTAIN HOOK CURTAIN - SHORT 50MM X 85MM 4

15 .4 CURTAIN - PREWASH / WASH 7/64" (40) 7/64" (40) 5 5/" (85) 0 5/64 (50) PLATE FOR CURTAIN HOOK CURTAIN - SHORT 50MM X 85MM 5

16 .5 CURTAIN - FINAL RINSE / UNLOADING /64" (0) 5/64" (0) /" (455) 0 5/64 (50) CURTAIN FIXING CURTAIN - LONG 50MM X 455MM CURTAIN LONG - 595MM X 460MM FOR MACHINES WITH POWER UNLOADER 6

17 .6 CURTAIN CHART MODEL ENTRANCE * ENTRANCE PW / WT WT / PR PR / FR WT / FR EXIT EXIT K-44E/S ** N/A N/A N/A ¹ ¹ K-44ET/ST *** *** N/A N/A N/A ² ² K-54E/S ** N/A N/A N/A ¹ ¹ K-54ET/ST *** *** N/A N/A N/A ² ² K-64E/S ** N/A N/A ¹ ¹ K-64ET/ST *** *** N/A N/A ² ² K-66E/S ** N/A N/A ¹ ¹ K-66ET/ST *** *** N/A N/A ² ² K-76E/S ** N/A N/A ¹ ¹ K-76ET/ST *** *** N/A N/A ² ² K-80E/S ** N/A N/A ¹ ¹ K-80ET/ST *** *** N/A N/A ² ² K-86E/S ** N/A ¹ ¹ K-86ET/ST *** *** N/A ² ² K-90E/S ** N/A N/A ¹ ¹ K-90ET/ST *** *** N/A N/A ² ² K-00E/S ** 90750*** N/A ¹ ¹ K-00ET/ST *** *** N/A ² ² * For machines with a Side Loader, this curtain will be omitted. ** For standard hood machines with a Power Loader, this curtain will be replaced with part number *** For tall hood machines with a Power Loader, this curtain will be replaced with part number For standard hood machines with a Power Unloader, this curtain will be replaced with part number For tall hood machines with a Power Unloader, this curtain will be replaced with part number PW = Pre Wash WT = Wash Tank PR = Power Rinse FR = Final Rinse 7

18 . PREWASH - PW ( )

19 . PREWASH - PW ( ) O-RING WASH DUCT CONNECTION BLOCK 0605 CAP NUT THROTTLE PLATE ASCENDING TUBE PW WASH DUCT CAP REDUCTION SHEET UPPER PREWASH ARM PW WASH ARM END CAP ASSEMBLY LOWER PREWASH ARM PW 9

20 . WASH SYSTEM K44 / PREWASH PW

21 . WASH SYSTEM K44 / PREWASH PW BRACKET, UPPER WASH ARM FIXING 8058 BRACKET, UPPER WASH ARM SUPPORT LEFT SUPPORT RIGHT UPPER WASH ARM COMPLETE L-R K44/K54/PW UPPER WASH ARM COMPLETE R-L K44/K54/PW END CAP ASSEMBLY TETHER BRACKET, STIFFENING WASH ARM - ONLY FOR SERIAL NUMBER > SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER > LOWER WASH ARM COMPLETE L-R K44/PW LOWER WASH ARM COMPLETE R-L K44/PW SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER > SUPPORT RING O-RING CONNECTION, WASH DUCT THROTTLE PLATE ASCENDING PIPE - STANDARD HOOD ASCENDING PIPE - TALL HOOD LID

22 . WASH SYSTEM K

23 . WASH SYSTEM K BRACKET, UPPER WASH ARM FIXING 8058 BRACKET, UPPER WASH ARM SUPPORT LEFT SUPPORT RIGHT UPPER WASH ARM COMPLETE L-R K44/K54/PW UPPER WASH ARM COMPLETE R-L K44/K54/PW END CAP ASSEMBLY TETHER BRACKET, STIFFENING WASH ARM SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER > LOWER WASH ARM COMPLETE L-R K LOWER WASH ARM COMPLETE R-L K SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER > SUPPORT RING O-RING CONNECTION, WASH DUCT THROTTLE PLATE ASCENDING PIPE - STANDARD HOOD ASCENDING PIPE - TALL HOOD LID

24 .4 WASH SYSTEM K

25 .4 WASH SYSTEM K BRACKET, UPPER WASH ARM FIXING 8058 BRACKET, UPPER WASH ARM SUPPORT LEFT SUPPORT RIGHT UPPER WASH ARM/POWER RINSE ARM COMPLETE K END CAP ASSEMBLY TETHER BRACKET, STIFFENING WASH ARM SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER LEFT - FOR SERIAL NUMBER > LOWER WASH ARM/POWER RINSE ARM COMPLETE K SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER < SUPPORT, WASH ARM LOWER RIGHT - FOR SERIAL NUMBER > SUPPORT RING O-RING CONNECTION, WASH DUCT THROTTLE PLATE ASCENDING PIPE - STANDARD HOOD ASCENDING PIPE - TALL HOOD LID 5

26 .5 FRESH WATER FINAL RINSE , 9 5,, 4 0,

27 .5 FRESH WATER FINAL RINSE 9684 LOWER FINAL RINSE ARM CPL ASCENDING TUBE - STD. HOOD NO BUILT IN BOOSTER ASCENDING TUBE - HIGH HOOD NO BUILT IN BOOSTER ASCENDING TUBE - STD. HOOD WITH BUILT IN BOOSTER ASCENDING TUBE - HIGH HOOD WITH BUILT IN BOOSTER SCREW M4 X RINSE ARM ADAPTER - BACK GASKET RINSE ARM ADAPTER - FRONT UPPER FINAL RINSE ARM CPL UPPER RINSE ARM SUPPORT L-R UPPER RINSE ARM SUPPORT R-L LOWER FINAL RINSE ARM MOUNTING BRACKET L-R LOWER FINAL RINSE ARM MOUNTING BRACKET R-L mm NOZZLE mm NOZZLE mm NOZZLE GASKET RINSE DUCT PACKING RING 7 X BRASS NUT - / BRASS HOSE BARB FITTING /4 STRAIGHT HOSE - / K-SERIES RINSE ARM CLUTCH KIT (INCLUDES UPPER AND LOWER) 7

28 .5. FRESH WATER FINAL RINSE BUILT IN BOOSTER VACUUM BREAKER HOSE CONNECTION FLOW CONTROL ASSEMBLY SENSOR TUBE CORRUGATED PIPE CLAMP SOLENOID VALVE ½ 4VAC PRESSURE REDUCING VALVE HOSE (USE QTY: 0.6 METERS) DOUBLE FITTING 8005 INSERT PIECE 0744 UNION NUT / BRASS DIRT TRAP / BRASS CLOSE NIPPLE / SCREW PLUG BRASS REDUCER /4 X / CORRUGATED PIPE PACKING THERMAL INSULATION BOILER TANK 8

29 .5. FRESH WATER FINAL RINSE BUILT IN BOOSTER

30 .5. FRESH WATER FINAL RINSE BUILT IN BOOSTER BOOSTER ELEMENT COVER 9078 PRESSURE REDUCING VALVE / CLOSE NIPPLE BRASS / SOLENOID VALVE / 4VAC TRANSITION NIPPLE TEE BRASS /4 X / X / CLOSE NIPPLE BRASS / HOSE VACUUM BREAKER / DOUBLE NIPPLE / X / HOSE WATER HAMMER ARRESTOR TEE BRASS / DIRT TRAP BRASS / DOSING NIPPLE BOOSTER TANK INSULATION WRAP BACK INSULATION UNION NUT / INSERT PIECE FLOW CONTROL ASSEMBLY STREET ELBOW 90 DEGREE BRASS / HOSE / 004 HOSE CLAMP HOSE BARB BRASS / X / NIPPLE BRASS / X 0

31 .5. EXTERNAL STEAM BOOSTER HEATER

32 .5. EXTERNAL STEAM BOOSTER HEATER Y-STRAINER 9079 SIPHON TUBE / COUPLER /4 NPT BLACK STEEL PRESSURE GAUGE PIPE TEE GATE VALVE SOLENOID VALVE STEAM UNION BLACK IRON POP OFF VALVE 50 PSI STREET 90 BLACK IRON HEAT EXCHANGER MODEL UNION BLACK IRON / STREET 90 BLACK IRON / NIPPLE BLACK IRON /4 X STEAM TRAP / HEATER PLATFORM U-BOLT PRESSURE RELIEF VALVE /4 5 PSI STREET ELBOW 90 BRASS / TEE THREADED BRASS / UNION THREADED BRASS / THERMOSTAT HOLDER FOR STEAM BOOSTER Y-STRAINER BRASS / THREADED 90 BRASS / ELECTRICAL CONTROL BOX PLATE FOR ELECTRICAL CONTROL BOX WAGO END CAP WAGO TERMINAL BLOCK WAGO TERMINAL BLOCK GROUND THERMOSTAT STEMCO REDUCER BRASS /4 X / WASHER

33 4. WATER INLET WITH PRV PRESSURE REDUCING VALVE PRESSURE REDUCING VALVE - WATTS (OBSOLETE) PRV CONVERSION KIT /4 X / BELL REDUCER BRASS 0509 ELBOW / NPT BRASS WELDMENT, PRESSURE REGULATOR TUBE DIRT TRAP /4 PLASTIC DIRT TRAP /4 BRASS

34 4. WATER INLET WITHOUT PRV NO BUILT IN BOOSTER ONLY VALID FOR SERIAL NUMBERS AFTER ELBOW / NPT BRASS 0500 BRASS DIRT TRAP / 4

35 4. SOLENOID VALVES - NO BUILT IN BOOSTER SOLENOID VALVE 4VAC / 9507 SOLENOID VALVE COIL - FOR DIN-STYLE VALVE ONLY 009 DIN PLUG SWIVEL NUT INSERT PIECE SOLENOID VALVE REBUILD KIT - NOT SHOWN PIPELINE PACKING 5 X 8 X 8MM BRASS HOSE BARB FITTING /4 5

36 4.4 VACUUM BREAKER PLUMBING ASSEMBLY ONLY FOR MACHINES WITHOUT BUILT IN BOOSTER ONLY VALID FOR SERIAL NUMBERS AFTER

37 4.4 VACUUM BREAKER PLUMBING ASSEMBLY ONLY FOR MACHINES WITHOUT BUILT IN BOOSTER ONLY VALID FOR SERIAL NUMBERS AFTER VACUUM BREAKER / VACUUM BREAKER REPAIR KIT 956 INSERT PIECE 000 UNION NUT BRASS NIPPLE / NPT X BRASS TEE / NPT BRASS REDUCER BUSHING / NPT X /8 NPT BRASS PLUG /8 NPT BRASS CLOSE NIPPLE / NPT BRASS CROSS / NPT BRASS REDUCER BUSHING / NPT X /4 NPT BRASS PRESSURE GAUGE 9656 PIPEWORK WELDMENT RINSE VACUUM BREAKER INLET - STANDARD HOOD 9659 PIPEWORK WELDMENT RINSE VACUUM BREAKER INLET - TALL HOOD 9650 WELDMENT RINSE / FILL VACUUM BREAKER OUTLET - STANDARD HOOD 9656 WELDMENT RINSE / FILL VACUUM BREAKER OUTLET - TALL HOOD WELDMENT RINSE / FILL VACUUM BREAKER INLET - STANDARD HOOD WELDMENT RINSE / FILL VACUUM BREAKER INLET - TALL HOOD ELBOW / NPT BRASS 7

38 4.5 RINSE-AID MIXING CHAMBER FOR SERIAL NUMBERS PRIOR TO MIXING CHAMBER ASSEMBLY CPL PACKING 09 CONNECTION PIECE RING MIXING CHAMBER SCREW / PACKING 8

39 4.6 WASH TANK FOAT SWITCH FILL HOOK THIN NUT BRASS NUT BRASS HOSE BARB FITTING / HOSE / FLOAT CLIP FLOAT SWITCH COUPLING DOUBLE NIPPLE L=4-7/ DOUBLE NIPPLE L=-6/64 9

40 5. WASH TANK SIEVE K44 / K54, 4 80 LARGE SIEVE SUPPORT LEFT K44 / K TANK SIEVE K TANK SIEVE K LARGE SIEVE SUPPORT RIGHT 40

41 5. WASH / POWER RINSE TANK SIEVE K64 80 SMALL SIEVE SUPPORT LEFT K64 / PW 967 TANK SIEVE K TANK SIEVE SUPPORT RIGHT 4

42 5. PREWASH TANK SIEVE PW 4 80 SMALL SIEVE SUPPORT LEFT K64 / PW TANK SIEVE PW TANK SIEVE SUPPORT RIGHT SIEVE BASKET PW 4

43 5.4 PREWASH TANK SIEVE PW LARGE SIEVE SUPPORT LEFT K44 / K TANK SIEVE PW TANK SIEVE SUPPORT RIGHT SIEVE BASKET PW6 4

44 5.5 TANK DRAIN 0700 DRAIN RUBBER GASKET NUT 44

45 5.5 TANK DRAIN

46 5.5 TANK DRAIN SUPPORT 0MM X 68MM BALL VALVE -/ REDUCTION BUSHING HEX SCREW M8 X HEX NUT M BEARING BEARING DISK FLAT HEAD SCREW CYLINDER SCREW SLEEVE HANDLE 50MM LONG M CYLINDRICAL SCREW 9650 BUSHING DRAIN VALVE LEVER CYLINDRICAL SCREW M5 X BEARING CAP NUT LEVER - NO POWER LOADER/UNLOADER LEVER - WITH POWER LOADER/UNLOADER DRAIN LEVER K44 / K54 L-R (5-55/64 ) DRAIN LEVER PW L-R (6-7/ ) DRAIN LEVER PW6 L-R (0-9/ ) DRAIN LEVER K44 R-L (8-5/6 ) DRAIN LEVER K54 R-L (48-5/6 ) DRAIN LEVER PW / PW6 R-L (-/ ) DRAIN LEVER K64 L-R (5-45/64 ) DRAIN LEVER K64 R-L (-9/ ) DRAIN PIPING O-RING DRAIN ADAPTER 46

47 6. WASH PUMP.KW 60 HZ

48 6. WASH PUMP.KW 60 HZ MOTOR.KW 08-0V MOTOR.KW 460V FEATHER KEY 8077 PUMP SIEVE MOTOR SUPPORT O-RING PUMP SEAL KIT PUMP BOTTOM NUT O-RING FOR PUMP HOUSING PUMP WHEEL 60 HZ 8005 WASHER 0000 HEXAGON SCREW M6 X PUMP COVER RECESSED HEAD SCREW M6 X HEXAGON SCREW LOCK WASHER WASHER WASHER BRASS NICKLE-PLATED NUT M8 48

49 6. PRE-WASH PUMP 0.55KW 60 HZ PW

50 6. PRE-WASH PUMP 0.55KW 60 HZ PW 9586 MOTOR 0.55 KW 08-0V MOTOR 0.55 KW 460V SUCTION SIEVE O-RING SUPPORT O-RING WASHER NUT M PUMP SEAL KIT 0.55 KW WASHER NUT M ADAPTER 0080 SCREW M6 X PUMP LID NUT M WASHER IMPELLER PUMP BASE CPL. O.55 KW WASHER SPACER MOTOR SUPPORT WASHER NUT M8 50

51 7. WASH TANK DOOR K44 -/ (788mm) 4 SEE CHART ON PAGE

52 7. WASH TANK DOOR K44 -/ (788mm) BEARING ROLLER BEARING BOLT 5/6 X -5/64 / SCROLL SPRING SUPPORT SPLIT PIN CARRIAGE BOLT M5 X MM SLIDING RAIL - STANDARD HOOD SLIDING RAIL - TALL HOOD K44 DOOR - STANDARD HOOD K44 DOOR - TALL HOOD DOOR ANGLE HANDLE DOOR MAGNET MAGNET BRACKET 0700 LOCK NUT M5 5

53 7. WASH TANK DOOR K54 4-/ (04mm) 4 SEE CHART ON PAGE

54 7. WASH TANK DOOR K54 4-/ (04mm) BEARING ROLLER BEARING BOLT 5/6 X -5/64 / SCROLL SPRING SUPPORT SPLIT PIN CARRIAGE BOLT M5 X MM SLIDING RAIL - STANDARD HOOD SLIDING RAIL - TALL HOOD K54 DOOR - STANDARD HOOD K54 DOOR - TALL HOOD DOOR ANGLE HANDLE DOOR MAGNET MAGNET BRACKET 0700 LOCK NUT M5 54

55 7. WASH TANK DOOR K64 5-/ (96mm) 4 SEE CHART ON PAGE

56 7. WASH TANK DOOR K64 5-/ (96mm) BEARING ROLLER BEARING BOLT 5/6 X 5-55/64 / SCROLL SPRING SUPPORT SPLIT PIN CARRIAGE BOLT M5 X MM SLIDING RAIL - STANDARD HOOD SLIDING RAIL - TALL HOOD K64 DOOR - STANDARD HOOD K64 DOOR - TALL HOOD DOOR ANGLE HANDLE DOOR MAGNET MAGNET BRACKET 0700 LOCK NUT M5 56

57 7.4 PREWASH TANK DOOR PW -7/ (547mm) 4 SEE CHART ON PAGE

58 7.4 PREWASH TANK DOOR PW -7/ (547mm) BEARING ROLLER BEARING BOLT 5/6 X -5/ SCROLL SPRING SUPPORT SPLIT PIN CARRIAGE BOLT M5 X MM SLIDING RAIL - STANDARD HOOD SLIDING RAIL - TALL HOOD PW DOOR - STANDARD HOOD PW DOOR - TALL HOOD DOOR ANGLE HANDLE DOOR MAGNET MAGNET BRACKET 0700 LOCK NUT M5 58

59 7.5 PREWASH TANK DOOR PW6 5-7/ (90mm) 4 SEE CHART ON PAGE

60 7.5 PREWASH TANK DOOR PW6 5-7/ (90mm) BEARING ROLLER BEARING BOLT 5/6 X -5/ SCROLL SPRING SUPPORT SPLIT PIN CARRIAGE BOLT M5 X MM SLIDING RAIL - STANDARD HOOD SLIDING RAIL - TALL HOOD PW6 DOOR - STANDARD HOOD PW6 DOOR - TALL HOOD DOOR ANGLE HANDLE DOOR MAGNET MAGNET BRACKET 0700 LOCK NUT M5 60

61 7.6 DOOR SPRING CHART WASH TANK DOOR POSITION NUMBER PREWASH TANK DOOR (IF APPLICABLE) POSITION NUMBER 4 4 K-44 ( springs) K-44 (4 springs) K-44T K-54 K-54T K-64 K-64T K-66 ( springs K-66 (4 springs) K-66T K-76 K-76T K-80 ( springs) K-80 (4 springs ) K-80T K-86 K-86T K-90 K-90T K-00 K-00T 7A 7A X X X X X X A A A 7A X X X X X X X X 9A 9A X X X X X X X X X X 7A 5A 5A 7A X X X X X X X X 7A 7A X X 7A 5A X X A A A 7A 7A 5A X X X X 9A 9A X X 7A 5A X X X X 7A 7A X X 9A 9A X X A A A 7A 9A 9A X X A 5A 5A 7A 7A 5A X X X X 9A 9A X X 9A 9A X X A 5A 5A 7A 9A 9A X X A = A = A = A = = = =

62 8. TEMPERATURE / PRESSURE GAUGE THERMOMETER - WEISS THERMOMETER - MILJOCO PRESSURE GAUGE - BUILT IN BOOSTER ONLY 6

63 8. WASH TANK HEATING - ELECTRIC FOR STANDARD HOOD MACHINES ONLY

64 8. WASH TANK HEATING - ELECTRIC FOR STANDARD HOOD MACHINES ONLY HIGH LIMIT THERMOSTAT 04 C HIGH LIMIT BULB CLAMP 9556 O-RING COVER FOR HEATING ELEMENT HEXAGON NUT M DUCT OF SEALS FIXING FOR HEATING ELEMENT O-RING TANK HEATING ELEMENT 08V 9KW TANK HEATING ELEMENT 08V 6KW TANK HEATING ELEMENT 40V 9.5KW 9574 TANK HEATING ELEMENT 40V 6.KW 9588 TANK HEATING ELEMENT 460V 9.8KW TANK HEATING ELEMENT 460V 6.5KW 64

65 8. WASH TANK HEATING - ELECTRIC FOR TALL HOOD MACHINES ONLY 4 L 9075 HEATER SUPPORT BRACKET 9075 HEATER COVER ELEMENT GASKET FOR SERIAL NUMBER > 0008 WITH.5 FLANGE TANK HEATER 8 KW 00V TANK HEATER 8 KW 0V TANK HEATER 8 KW 460V FOR SERIAL NUMBER > 0008 WITH 4.5 FLANGE TANK HEATER 8 KW 00V TANK HEATER 8 KW 0V TANK HEATER 8 KW 460V TANK HEATER 5 KW 00V FOR K-64 MACHINES ONLY TANK HEATER 5 KW 460V FOR K-64 MACHINES ONLY TANK HEATER 9 KW 00V FOR K-64 MACHINES ONLY TANK HEATER 9 KW 460V FOR K-64 MACHINES ONLY 65

66 8.4 WASH TANK HEATING - STEAM

67 8.4 WASH TANK HEATING - STEAM 8670 STEAM COIL - 4 TURNS - K44/K STEAM COIL - TURNS - K THIN NUT HEXAGON NUT GASKET UNION NUT BRASS INSERT PIECE STEAM TRAP / GATE VALVE / Y-STRAINER / STEAM SOLENOID VALVE /4 67

68 8.5 FINAL RINSE HEATING - ELECTRIC FOR BUILT IN BOOSTER MACHINES ONLY LOCK NUT M WASHER 0000 HEX SCREW M6 X 5MM GASKET COVER BOOSTER HEATER ELEMENT 08V 6KW BOOSTER HEATER ELEMENT 0V 6KW BOOSTER HEATER ELEMENT 460V 6KW 68

69 8.6 WASH TANK THERMOSTAT / DOOR SWITCH LIMIT SWITCH TANK HEATING THERMOSTAT 78 C 0700 HEXAGON NUT M WASHER M TEMPERATURE SENSOR FIXING BRACKET 69

70 9. FINAL RINSE ACTIVATION LEVER - ALL MACHINES FINAL RINSE ACTIVATOR SWITCH BEARING ANGLE BEARING ANGLE SLIDER SWITCH L-R SLIDER SWITCH R-L (NOT DISPLAYED) SPRING WASHER MAGNET FLAT HEAD SCREW M5 X LIMIT SWITCH SWITCH BRACKET LIMIT SWITCH 70

71 9. WASH PUMP ACTIVATION LEVER - ALL TANKS -9 0 FINAL RINSE ACTIVATOR SWITCH

72 9. WASH PUMP ACTIVATION LEVER - ALL TANKS BEARING ANGLE BEARING ANGLE K-44 SLIDER SWITCH L-R K-44 SLIDER SWITCH R-L K-54 SLIDER SWITCH L-R K-54 SLIDER SWITCH R-L K-64 SLIDER SWITCH L-R K-64 SLIDER SWITCH R-L K-66 SLIDER SWITCH L-R K-66 SLIDER SWITCH R-L K-76 SLIDER SWITCH L-R K-76 SLIDER SWITCH R-L K-80 SLIDER SWITCH L-R K-80 SLIDER SWITCH R-L K-86 SLIDER SWITCH L-R K-86 SLIDER SWITCH R-L K-90 SLIDER SWITCH L-R K-90 SLIDER SWITCH R-L K-00 SLIDER SWITCH L-R K-00 SLIDER SWITCH R-L SPRING WASHER MAGNET 965 FLAT HEAD SCREW M5 X LIMIT SWITCH SWITCH BRACKET LIMIT SWITCH 7

73 0. POWER ON SWITCH / LIGHT SWITCH ELEMENT HOLDING PLATE SWITCH MOUNTING SOCKET LIGHT BODY LENS - AMBER LENS - RED LIGHT BULB POWER ON SWITCH KIT 7

74 0. AUTO / MANUAL SWITCH SWITCH ELEMENT SWITCH MOUNTING SOCKET SWITCH KIT 74

75 AC 4V 00% 80 0s V AC/DC A A 0. ELECTRICAL CONTROL PANEL - MACHINE 4 L L L GND A 4V AC 50/60Hz A A 4V AC 50/60Hz A T 4T 6T RT0-A..0 A 4V AC 50/60Hz A T 4T 6T RT0-A..0 T 4T 6T RT0-A..0 T 4T 6T RT0-A..0 T 4T 6T RT0-A..0 T 4T 6T RT0-A..0 PPMC WPMC CDMC A A L L 5 L A 4V AC 50/60Hz A WTHC A A L L 5 L A 4V AC 50/60Hz A WTHC A A A 4V AC 50/60Hz A TB L L L EFCC GRND.4 NO.4 NO.4 NO Siemens SIRIUS Siemens SIRIUS L L 5 L Siemens SIRIUS. NO Siemens SIRIUS L L 5 L L L 5 L. NO. NO Siemens SIRIUS Siemens SIRIUS L L 5 L T 4 T 6 T T 4 T 6 T T 4 T 6 T T 4 T 6 T A- 8NO 6NC OFF RP540-AB0 OFF OFF RV0- RV0- RV0- RV0- OFF EFTR rückfallverzögert OFF DELAY SIEMENS SIEMENS Te st Te st Te st Te st CT I 0 I XD ON PPMO 4 NC NO SIEMENS SIRIUS L L 5 L ON WPMO 4 NC NO SIEMENS SIRIUS L L 5 L ON CDMO 4 NC NO SIEMENS SIRIUS L L 5 L ON PLP L L 5 L SIEMENS SIRIUS SIEMENS SIRIUS A+ 5C CCB D-xx 4 DCB B SIEMENS RV95-5AB L L 08V L 0V L 460V 50/60Hz NO NC NO 4NO A Siemens SIRIUS AC 4V 50/60Hz NO NC NO 4NO A Siemens 5NO 6NC 7NC 8 NO SIRIUS AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS SIEMENS CCT H H H H4 H5 H6 WTFR DSSR AMR PLLPR PTFR FRR I 0 HORIZONTAL MONTAGE ONLY! HORIZONTAL MONTAGE ONLY! HORIZONTAL MONTAGE ONLY! HORIZONTAL MONTAGE ONLY! HORIZONTAL MONTAGE ONLY! HORIZONTAL MONTAGE ONLY! CCB 4NO NC 4NO 44NO A RH-AB00-AA0 54NO 6NC 7NC 84 NO 4NO NC 4NO 44NO A RH-AB00-AA0 4NO NC 4NO 44NO A RH-AB00-AA0 4NO NC 4NO 44NO A RH-AB00-AA0 4NO NC 4NO 44NO A RH-AB00-AA0 4NO NC 4NO 44NO A RH-AB00-AA0 B-0 X L 4 VAC L 4 VAC X 0 75

76 0. ELECTRICAL CONTROL PANEL - MACHINE 9507 AUXILIARY CONTACT CONTACTOR TERMINAL BLOCK - INCOMING POWER GROUND LUG POWER DISTRIBUTOR CONVEYOR DRIVE MOTOR OVERLOAD FOR 08V / 0V CONVEYOR DRIVE MOTOR OVERLOAD FOR 460V TIMER RELAY FINAL ANGLE TERMINAL BLOCK END PIECE BRIDGE CONNECTOR / JUMPER END PIECE TERMINAL BLOCK CIRCUIT BREAKER 4A FOR 08V / 0V CIRCUIT BREAKER A FOR 460V CIRCUIT BREAKER 0A POWER CONNECTION BLOCK POWER DISTRIBUTION BAR -POSITION K44 / K POWER DISTRIBUTION BAR -POSITION K64 / K66 / K76 / K80 / K POWER DISTRIBUTION BAR 4-POSITION K86 / K TRANSFORMER RELAY AUXILIARY CONTACT BLOCK CIRCUIT BREAKER 0A MOTOR OVERLOAD PROTECTOR - FOR 08V/0V PREWASH ONLY 908 MOTOR OVERLOAD PROTECTOR - FOR 460V PREWASH ONLY MOTOR OVERLOAD PROTECTOR - FOR 08V/0V 6 PREWASH ONLY MOTOR OVERLOAD PROTECTOR - FOR 460V 6 PREWASH ONLY MOTOR OVERLOAD PROTECTOR - FOR 08V/0V WASH/POWER RINSE PUMP ONLY MOTOR OVERLOAD PROTECTOR - FOR 460V WASH/POWER RINSE PUMP ONLY MOTOR OVERLOAD PROTECTOR - FOR 08V/0V CONVEYOR MOTOR ONLY MOTOR OVERLOAD PROTECTOR - FOR 460V CONVEYOR MOTOR ONLY AUXILIARY CONTACT FOR OVERLOAD PROTECTOR 76

77 0.4 ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER OLD L L L GND AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS 80 8 BRTR F CT. TB L L L.5A 4NO NC 4NO 44NO A RH-AB00-AA0 GRND SY4 B-xxA BHCB 5SY4 BHCB BHCB 5SY4 B-xxA B-xxA OFF OFF OFF OFF OFF OFF OFF OFF OFF A A A A A A L L 5L L L 5L L L 5L. NO Siemens.4 NO A B BHC BHC BHC T 4T 6T RT0-A..0 A 4V AC 50/60Hz A T 4T 6T RT0-A..0 A 4V AC 50/60Hz A T 4T 6T RT0-A..0 A 4V AC 50/60Hz A BHRT BMTT BHLT BHRT 77

78 0.4 ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER OLD RELAY FUSE HOLDER TERMINAL BLOCK FUSE.5A TERMINAL BLOCK 4-POSITION TERMINAL BLOCK END CAP TERMINAL BLOCK END CAP TERMINAL BLOCK -POSITION FINAL ANGLE TERMINAL BLOCK - INCOMING POWER GROUND LUG 964 INSTRUCTION STICKER 9600 CIRCUIT BREAKER 40A - FOR 08/0V ONLY CIRCUIT BREAKER 0A - FOR 460V ONLY CIRCUIT BREAKER 5A - FOR 08/0V ONLY CIRCUIT BREAKER 0A - FOR 460V ONLY AUXILIARY CONTACT CONTACTOR TERMINAL BLOCK - 4 POSITION TERMINAL BLOCK END CAP THERMOSTAT HI LIMIT THERMOSTAT FIXING PANEL 78

79 0.5 ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER NEW L L L GND AC 4V 50/60Hz NO NC NO 4NO A Siemens SIRIUS 80 8 FCR F CT. TB L L L.5A 4NO NC 4NO 44NO A RH-AB00-AA0 GRND SY4 B-xxA BHCB 5SY4 BHCB BHCB 5SY4 B-xxA B-xxA OFF OFF OFF OFF OFF OFF OFF OFF OFF A A A A A A L L 5L L L 5L L L 5L. NO Siemens X.4 NO A B BHC BHC BHC T 4T 6T RT0-A..0 A 4V AC 50/60Hz A T 4T 6T RT0-A..0 A 4V AC 50/60Hz A T 4T 6T RT0-A..0 A 4V AC 50/60Hz A BHRT BHLT BHRT 79

80 0.5 ELECTRICAL CONTROL PANEL - BUILT IN BOOSTER NEW RELAY FUSE HOLDER TERMINAL BLOCK FUSE.5A TERMINAL BLOCK 4-POSITION TERMINAL BLOCK END CAP TERMINAL BLOCK END CAP TERMINAL BLOCK -POSITION FINAL ANGLE TERMINAL BLOCK - INCOMING POWER GROUND LUG 964 INSTRUCTION STICKER 9600 CIRCUIT BREAKER 40A - FOR 08/0V ONLY CIRCUIT BREAKER 0A - FOR 460V ONLY CIRCUIT BREAKER 5A - FOR 08/0V ONLY CIRCUIT BREAKER 0A - FOR 460V ONLY AUXILIARY CONTACT CONTACTOR TERMINAL BLOCK - 4 POSITION TERMINAL BLOCK END CAP THERMOSTAT HI LIMIT THERMOSTAT FIXING PANEL 80

81 0.6 ELECTRICAL PANEL - WASH/POWER RINSE BOX CT CT. WTHT WTHT U V W U V W U4 V4 W4 U4 V4 W WTHRT WTHHLT WTHHLT CT RTHT WTHT U7 V7 W7 U7 V7 W7 U8 V8 W8 U8 V8 W8 4 4 RTHRT RTHHLT 0 9 8

82 0.6 ELECTRICAL PANEL - WASH/POWER RINSE BOX FINAL ANGLE 0504 TERMINAL BLOCK -POSITION 0507 END CAP TERMINAL BLOCK -POSITION 0 AWG END CAP NUT STRAIN RELIEF BLIND PLUG SUPPORT BRACKET THERMOSTAT, HIGH LIMIT THERMOSTAT, WASH TANK REGULATING 8

83 0.7 ELECTRICAL PANEL - PREWASH F0 F F5 CT FINAL ANGLE 0507 END CAP 0504 TERMINAL BLOCK 4-POSITION BLIND PLUG STRAIN RELIEF NUT 8

84 0 0, :0 TIME FK T s 0s 00s 0m s 0s 00s 0h 0.8 ELECTRICAL PANEL - POWER LOADER/UNLOADER L / L / L /NO A 5 5 Z B(+) K K6 K9 SIEMENS RV95-5AB L L 5 L Te st OFF RV0- T 4 T 6 T ON PLP L L L GND SIEMENS SIRIUS A A A L L 5L : CT T 4T 6T RT0-A..0 A 4V AC 50/60Hz A CML TLS CM CAS KRAUS & NAIMER KG A 4POLE IDENT NR. 0 T / T / T / NO

85 0.8 ELECTRICAL PANEL - POWER LOADER/UNLOADER 00 MAIN SWITCH TERMINAL BLOCK - GROUND FINAL ANGLE MOTOR OVERLOAD FOR 08V/0V UNITS ONLY MOTOR OVERLOAD FOR 460V UNITS ONLY CONNECTION MODULE AUXILIARY SWITCH CONTACTOR NUT BUSHING BLIND PLUG 9549 STRAIN RELIEF NUT 0507 END CAP TERMINAL BLOCK MULTI-FUNCTION TIMER RELAY TERMINAL BLOCK 85

86 . POWER LOADER/UNLOADER

87 . POWER LOADER/UNLOADER SWING ARM SLIDING BLOCK 950 GUIDING PIN COVER CRANK GEAR WASHER HEX NUT CLAMPING PLATE BOWL BEARING O-RING COVER 0008 SET SCREW BRASS MOTOR SLEEVE CONSOLE BRACKET MOTOR 08V/0V/460V PRESSURE SPRING FIXING PANEL SAFETY BRACKET WASHER BOLT 0700 LOCK NUT PANEL FOR SWITCH LIMIT SWITCH BOLT M WASHER SHAFT GUIDE LOCK NUT 87

88 . POWER LOADER/UNLOADER

89 . POWER LOADER/UNLOADER HEX SCREW M8 X WASHER 9675 CATCH DISTANCE TUBE CAP NUT M HEX SCREW M6 X WASHER SPACER SUPPORT DRIVE WHEEL SLIDE BRACKET SLIDE BRACKET 0509 HEX NUT M COPPER PACKING DRAIN ASSEMBLY DRAIN CONNECTION GASKET HOSE CONNECTION PAWL DOG BRACKET SCREW M6 X STAINLESS STEEL DOG EAR L-R STAINLESS STEEL DOG EAR R-L 89

90 . DRAIN WATER TEMPERING KIT DRAIN WATER TEMPERING KIT FEMALE ADAPTER CHECK VALVE STREET ELBOW 90 DEGREE BRASS CLOSE NIPPLE /4 BRASS TEMPERING VALVE BUSHING ADAPTER SLIP FEMALE -/ REDUCER BUSHING SLIP X -/ SLIP SLIP TEE SLIP STREET ELBOW 90 DEGREE 90

91 MEIKO 49 Heil Quaker Blvd. La Vergne, TN 7086 Phone: (65) (800) 55-MEIKO Fax: (65)