MC-UL Vacuum Cleaner. Specifications are subject to change without notice for further improvement. Order Number MAC CE

Transcription

1 Order Number MAC CE Vacuum Cleaner Specifications are subject to change without notice for further improvement PANASONIC CONSUMER ELECTRONICS COMPANY, DIVISION OF MATSUSHITA ELECTRIC CORPORATION OF AMERICA. All rights reserved. Unauthorized copying and distribution is a violation of law.

2 CONTENTS Page Page 1 WIRING DIAGRAM AND DRAWING Wiring Diagram Wire Management Drawing 4 2 EXPLODED VIEW AND PARTS LIST Body Nozzle Handle Assembly Dust Bin Assembly Packing Materials 11 3 REPLACEMENT INSTRUCTIONS Lower Plate Replacement Belt Replacement Agitator Assembly Replacement Headlight Bulb Replacement Handle Assembly Replacement Motor Assembly Replacement Motor Protector Replacement ON/OFF Switch Replacement Dirt Sensor LED Replacement Cord Reel Assembly Replacement 15 2

3 1 WIRING DIAGRAM AND DRAWING 1.1. Wiring Diagram 3

4 1.2. Wire Management Drawing NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage. 4

5 2 EXPLODED VIEW AND PARTS LIST 2.1. Body Exploded View 5

6 Parts List (Body) Ref. No. Part No. Part Name & Description Pcs. Remarks 1 AC93KDDPZCUD DUST COVER DECO 1 2 AC74KDDEZ000 DUST PACKING 1 3 AC37KDBVZ000 SECONDARY FILTER 1 4 AC37KDDEZ000 SECONDARY FILTER 1 5 AC98EDDNZ000 SWITCH ASSEMBLY 1 6 AC13ADBVZV07 BODY SUPPORTER A 1 7 AC04EDBVZM0H SWITCH KNOB 1 8 AC74KDDNZU00 DUST PACKING 1 9 AC99WCHRZ000 LEAD ASSEMBLY 1 10 AC92FCHSZ000 FAN MOTOR UNIT (ECM) 1 11 AC26FDDPZ000 MOTOR CAP 1 12 AC03FAFYZ000 MOTOR SUPPORT RUBBER 1 13 AC02FDBVZ000 MOTOR SUPPORT RUBBER 1 18 AC99NDDPZV07 CORD REEL ASSEMBLY 1 20 AC74EDDEZ000 PACKING 1 22 AC94UDBVZ000 GEAR ASSEMBLY 1 23 AC61HDBVZ000 AIR INLET GUIDE 1 24 AC68KAJDZV07 PROTECTOR COVER 1 25 AC69KJMZV07 PROTECTOR 1 26 AC70KBKFZK00 PROTECTOR SPRING (FINISHED) 1 28 AC40KDDPZV07 DUST COMPARTMENT 1 29 AC99CDBVZV06 WHEEL UNIT 2 30 AC16CUSZ00 ROLLER SHAFT 1 31 AXWG6E115FY WASHER 2 Shipped 10 per package 32 AC74SUSZ00 STOPPER WHEEL 2 Shipped 10 per package 33 AXTN4+16BFY SCREW 24 Shipped 10 per package 35 AC44DCNZZ000 CONNECTOR (WIRE CRIMP) 4 36 AC39LDBVZV07 AIR GUIDE 1 37 AC74KDBVZ000 DUST PACKING 1 38 AC54LDBVZV07 AIR GUIDE LEFT 1 39 AC74EDBVZU00 SEAL 1 40 AC55LDBVZV07 AIR GUIDE RIGHT 1 41 AC14NCRAZV06 CORD GUIDE 1 42 AC46NDBVZM0H C0RD REWIND BUTTON 1 43 AC47NATCZ000 SPRING 2 Used with #42 and #45 44 AC70PDBVZV07 EXTENSION WAND HOLDER 1 45 AC01BDBVZV07 HANDLE CARRY 1 46 AC90MDBVZM0H SERVICE, BUTTON UNIT 1 49 AC48HDBVZV07 C0VER 1 50 AC38KDBVZ000 EXHAUST FILTER 1 51 AC41KDDPZUU6 FILTER COVER 1 52 AC21HDDPZ000 WINDOW 1 55 AC53BDBVZU03 HANDLE GROMMET 1 56 AC84PDBVZV06 HOSE 1 58 AC40PBRLZV06 EXTENSION WAND 1 59 AC60RZFZVU6 CREVICE TOOL, LONG 1 60 AC88RYUZV06 DUSTING BRUSH UNIT 1 61 AC01ZDDPZ000 OPERATING INSTRUCTIONS 1 62 AC80SCWZZV0N TURBINE UNIT 1 63 AC93HDDPZ000 BULB SOCKET 1 64 AC43GDDPZ000 LEAD WIRE, WHITE 1 65 AC99GAMMZ00 NOISE SUPPRESSOR 1 66 AC28GBKHZ000 BULB, LIGHT 1 70 AC25SCHRZ000 FLANGE 1 71 AC96MDDPZ000 PERFORMANCE INDICATOR 1 72 AXTN4+10FFY SCREW TAPTITE 2 Shipped 10 per package 73 AC62PDDPZ000 TUBE ADAPTER, VAC SWITCH 1 75 AC40JDDPZ000 FITTING A 1 77 AC67HDDPZ000 PARTITION BOARD 1 78 AC87GDBVZ000 PCB DIRT SENSOR 1 79 AC85BCREZ000 PCB B UNIT 1 80 AC67VDDPZ000 WIRE HARNESS 1 81 AC08MDDPZ000 INDICATOR WINDOW 1 82 AC43GDDNZ000 LEAD WIRE, WHITE 1 6

7 2.2. Nozzle Exploded View 7

8 Parts List (Nozzle) Ref No. Part No. Part Name & Description Quantity Remarks 1 AC01ADDPZCUD Nozzle Housing 1 2 AC02ACRAZV06 Upper Body 1 3 AC16CNXZ00 Roller Shaft 2 4 AC99QCYBZV06 Nozzle Roller Assembly 2 5 AC12ACRAZV06 Body Cap 1 6 AXTN4+16BFY Screw 5 Shipped 10 per package 7 AC10ACKPZV06 Furniture Guard 1 8 AC92BAMAZ000 Belt Shifter Assembly 1 9 AMC51A-V30 Pedal Shaft 1 10 AC58AAFVZ00 Pedal Spring 1 11 AC47A2VZV06 Pedal 1 12 AXTN4+10BFY Screw 1 Shipped 10 per package 13 AMC68A-V30 Screw For Body 2 Shipped 10 per package 14 AC04RAFWZ00 Nozzle Packing 1 15 AC34PDDEZV06 Nozzle Hose 1 16 AC84RCKPZ000 Agitator Unit 1 17 AC28SCZPZ000 Belt 1 18 AC27ACRAZV07 Lower Plate 1 19 AC61KDDHZV06 Nozzle Roller Cam 1 20 AC68NCRAZV06 Latch 2 21 AC43SDDNZ000 Belt Guard 1 22 AC43SDDPZ000 Belt Guard 1 23 AC40RDDPZ000 Floor Nozzle Spring 1 24 AC57AAWFZ00 Spring 1 25 AC42AAFYZV06 Foot Pedal Cover 1 8

9 2.3. Handle Assembly Exploded View Parts List Ref. No. Part No. Part Name & Description Quantity Remarks 1 AC95BDDPZV07 Handle Assembly 1 2 AC69BDBVZV06 Tool Caddy 1 9

10 2.4. Dust Bin Assembly Exploded View Parts List Ref. No. Part No. Part Name & Description Quantity Remarks 1 AC92LDDPZM0J Dust Box Lid Unit 1 2 AC95KDBVZ000 Filter Unit 1 3 AC42KDDPZVUT Filter Case (DECO) 1 4 AC44HDBVZU06 Lid Holding Bracket 1 5 AC48KDBVZU03 Slider 1 6 AC36KDBVZU03 Supporter Unit 1 7 AC43KDDEZG0Q Pre-Filter 1 8 AC25KDBVZU03 Dust Box Plate 1 9 AC05LDBVZU00 Gasket C 1 10 AC10NDBVZU03 Spring Holder 1 11 XTN4+10BFY Screw 2 Shipped 10 per package 12 AC58BDBVZ000 Washer 2 Shipped 10 per package 13 AC49KDBVZ000 Spring Filter 2 14 XTN4+16BFY Screw 2 Shipped 10 per package 10

11 2.5. Packing Materials Exploded View Parts List (Packing Material) Ref. No Part No. Part Name & Description Quantity Remarks 1 AC61ZDDPZ000 Packing materials 1 Includes Items A thru H 11

12 3 REPLACEMENT INSTRUCTIONS 3.1. Lower Plate Replacement Removal 1. Disconnect power cord from electrical outlet, and place on paper to protect the floor surface. Place vacuum cleaner in the full upright posiiton. 2. Turn the unit over so the agitator and nozzle base are facing upward. 3. Locate the two latches and the two locking tabs which secure the base plate. 4. To remove the nozzle base, press the two latches inward. 5. Push in on the locking tabs toward the center of the vacuum cleaner. 6. Rotate the nozzle base away from the nozzle. The sides of the nozzle base need to be pulled slightly outward to clear the wheels. 5. Return the vacuum cleaner to the upright position before plugging into the electrical outlet Belt Replacement Removal 1. Remove the lower plate as outlined in Lower Plate Replacement section. 2. Remove the agitator assembly as outlined in the Agitator Assembly Replacement section. 3. Remove old belt Installation 1. Place the new belt around the motor shaft Installation 1. To re-attach the nozzle base, place the vacuum cleaner in full upright position. Insert the tabs into the slots along the front edge of the base. Lower the nozzle base to its original position. 2. As the base is lowered the inner areas will brush against the dust compartment wheels. A gentle pull outward may assist in reassembly. 3. Press the nozzle base down until the two locking tabs snap into place. 4. Fasten the lower plate by pushing the two (2) latches outward. 2. Install the agitator assembly as outlined in the Agitator Assembly Replacement section. 3. Install the lower plate as outline in Lower Plate Replacement section Agitator Assembly Replacement Removal 1. Remove the lower plate as outline in Lower Plate Replacement. 2. Carefully remove any residue that may exist in the belt area. If the belt is still attached to the motor shaft, there will be tension on the agitator. If the belt is not broken, remove it from the motor shaft before lifting the agitator. 3. Carefully lift the one end of the agitator and then lift the other end Installation 1. Place the belt around the motor shaft. 12

13 2. Place the belt around the agitator pulley on the agitator assembly. NOTE: There is a place for the belt to fit on one end of the agitator assembly only. This is the agitator pulley. 3. Insert the new agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot. The small tabs should be aligned against the nozzle. This will hold the agitator in place and leave both hands free to place enough tension on the belt to allow that side of the agitator to return to the nozzle housing slot. NOTE: Care must be taken due to the belt tension during reassembly. 4. Use both hands to pull the belt tight, and slide the agitator assembly firmly into the slots on each end of the nozzle housing. 5. Press firmly, checking to see that each end is completely inserted. 6. Check to see that the belt is centered in the belt groove. 7. Rotate the agitator assembly by hand to insure nothing rubs and check for correct assembly. 2. Pry out light lens at slots by inserting screwdriver into slot, pushing down on the lens and rotating the screwdriver handle toward unit. 3. Remove the light bulb by pulling straight out Installation 1. To replace the light bulb carefully insert securely into slot. 2. Replace lens cover by inserting bottom tab of lens into slots then applying pressure to top tabs with a screwdriver. 3. A popping sound indicates lens is snapped properly in place Handle Assembly Replacement Removal 1. With the handle on its lowest position, depress the handle height adjustment button and raise handle about 6 cm while turning it counterclockwise. 2. You should be able to turn the handle 90 to a transversal position. 8. Replace the lower plate as outlined in the Lower Plate Replacement section Headlight Bulb Replacement Removal 1. Disconnect power cord from electrical outlet. Lower handle to lay vacuum cleaner flat Pull handle straight out until free from vacuum cleaner Installation 1. Line up telescopic handle with handle opening on top of vacuum cleaner, and insert handle. 2. Ensure handle alignment button is in alignment slot in front of handle opening and depress until handle slides down and is engaged.

14 3. Depress handle height adjust button to allow handle to be lowered into vacuum cleaner. 4. Push down on handle until it locks into place at desired height Motor Assembly Replacement Removal 1. Remove the cover by removing the fourteen (14) screws. 2. Rewire per the Pictorial Wiring Diagram and Wiring Management Drawing. 3. Replace the dust compartment and the ten (10) screws. 4. Replace the cover and the fourteen (14) screws. 5. Replace the nozzle housing assembly, belt, agitator assembly, and lower plate according to the respective installation instructions Motor Protector Replacement Removal 1. Remove the cover and dust compartment as outlined in the Motor Assembly Replacement. 2. Remove the dust compartment by removing the ten (10) screws. 3. Remove the lower plate, agitator assembly, belt, and the nozzle housing as instructed in the respective removal sections. 4. Disconnect the motor leads and remove the motor. Remove the motor support rubber (rear), motor cap, noise suppressor and the motor support rubber (front) Installation 1. Place the motor back into the dust compartment with the tabs on the flange located on the support ribs at the side of the dust compartment. 2. Pull the air inlet guide from the dust cover. 3. Remove the motor protector cover, by releasing one of the tabs that secure it to the air inlet guide. Take care not to break the tabs during removal Installation 1. Reinstall the motor protector and protector spring into the air inlet guide. Replace the motor protector cover by applying pressure until both tabs snap into place. 2. Replace the cover and dust compartment as outlined in the Motor Assembly Replacement. NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage ON/OFF Switch Replacement Removal 1. Remove the cover and the dust compartment to expose the electrical connections of the ON/OFF switch. 14

15 any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage Cord Reel Assembly Replacement Removal 1. Refer to Motor Assembly Replacement Section. 2. Pull the switch body supporter. 3. Remove wires from switch. 4. Remove the ON/OFF switch, (for ON/OFF switch replacement) by depressing the switch retaining tab while pulling out of the body supporter at the same time. 2. With cover and dust compartment removed from dust cover by removing twenty four (24) screws. Refer to Body Exploded View. 3. Disconnect black and white leads from damaged cord reel. 4. Remove damaged cord reel from dust cover Installation 1. Re-connect lead wires to ON/OFF switch. NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage Dirt Sensor LED Replacement Removal 1. Remove the dust compartment as outlined in Motor Assembly Replacement section. 2. Remove Indicator Window using a flat screwdriver Installation 1. Replace damaged cord reel, carefully routing black and white leads as illustrated. 2. Connect cord reel as illustrated. 3. Replace the dust compartment and ten (10) screws, and the cover and fourteen (14) screws. NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage. 3. Insert flat screwdriver into slot shown in body support. Rotate screwdriver to release indicator window Replacement 1. Place LED unit into indicator window. 2. Reinstall indicator window onto dust cover. 3. Reinstall dust compartment as outlined in Motor Assembly Replacement section. NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing 15