Anco Equipment 1070 E. Glenbrook Drive Pulaski, WI Anco Batch Pasteurizer Collection

Transcription

1 Anco Equipment 1070 E. Glenbrook Drive Pulaski, WI Anco Batch Pasteurizer Collection 1

2 2 Table of Contents ABOUT OUR TANKS. 3 CONSTRUCTION..4 3-A BATCH PASTEURIZER...5 DOME TOP PASTEURIZER...6 WING TOP PASTEURIZER...7 OPEN TOP PASTEURIZER....8 TANK ACCESSORIES.. 9 AGITATOR TYPES...10 SINGLE ZONE JACKET INSTALL TWO ZONE JACKET INSTALL...12 THREE ZONE JACKET INSTALL...13 CONCLUSION 14

3 3 Learn about our tanks Batch pasteurizers are insulated, jacketed tanks. When used with a hot water or low-pressure/high-pressure steam boiler & chilling system, pasteurization vats can heat and cool almost any food, dairy, beverage or chemical products. The most common use for batch pasteurizers is in the dairy industry for milk pasteurization. The Anco Batch Pasteurizer comes in standard and custom sizes ranging from 50 to 2,000 gallons. The Anco Combo Vat is designed for the small cheese maker; it allows for milk pasteurization and cheese making in one vat. This vat is available from 50 to 200 gallons.

4 Construction and Tank Options 4 Capacity Range: Tank Top: Tank Bottom: Tank Interior Shell: Interior Finish: Jacket: Insulation: Tank Exterior Shell: Exterior Finish: Outlet: Agitation: 50-2,000 gallon Flat top with removable covers, Wing-Top, Dome Top with Manhole Slight Slope to outlet Cylindrical vertical, 11 gauge type 304 or 316 stainless steel Number 4 finish food grade (1-4 ) heating zones available, 304 full vertical side wall and bottom dimple plate jacket 2" polyurethane insulation Cylindrical vertical, 14 gauge type 304 or 316 stainless steel Number 4 finish 1.5 or 2 plug valve ready Euro-Drive Gear reducer and Motor with or without variable speed drive control. ACV tanks use Leeson motor/gear. Ports: 1-6 Tri-Clamp and Inlet port(s) available Legs: Three or Four stainless steel pipe legs with adjustable ball feet

5 3-A Batch Pasteurizer WING-TOP, DOME-TOP, AND OPEN-TOP DESIGN 5 Anco batch pasteurizers hold a 3-A certificate. This means that each pasteurizer design has had a 3 rd party professional verify the quality and integrity of the raw material, our manufacturing procedure to insure quality control, as well as evaluate the clean-ability of the tanks and verify each tank passes the product and air space thermo-study. Each of our batch pasteurizers are constructed with 304 or 316 stainless steel, they have a dimple plated jacket that can be heated with hot water or low/high-pressure steam boiler. The number 4 interior and exterior finish provides a beautiful food-grade polish. Standard Features: Euro-drive Wash-Down Motor Stainless Baffles Adjustable Ball Feet Anderson Thermowell 2 Valve Outlet Multiple Ports (2) Lifting Lugs (2) CIP Spray Balls

6 6 Dome Top Batch Pasteurizer Dome or Conical Tops are a popular option for tanks 200 gallons and larger. These tanks come standard with CIP (clean in place) spray-balls for easy cleaning and have many different agitation options. They are an affordable alternative to the High Temperature Short Time (HTST) Systems. Standard Features: Euro-drive Wash-Down Motor Stainless Baffles Adjustable Ball Feet Anderson Thermowell 2 Valve Outlet Multiple Ports (2) Lifting Lugs (2) CIP Spray-Balls Accessories: Anderson Chart Recorder Product & Air Space Thermometers Electric Airspace Heater & Control Leak Detection Valve

7 7 Wing Top Batch Pasteurizer The wing top doors with center bridge are popular in all sizes. These tops are great for observing your product after pasteurization or adding additional ingredients. The wing top is a favorite for yogurt & ice cream producers. Standard Features: Euro-drive Wash-Down Motor Stainless Baffles Adjustable Ball Feet Anderson Thermowell 2 Valve Outlet Multiple Ports (2) Lifting Lugs (2) CIP Spray-Balls Accessories: Anderson Chart Recorder Product & Airspace Thermometer Electric Airspace Heater & Controller Leak Detection Valve

8 8 Open Top Batch Pasteurizer The removable top option is popular with our pasteurizing cheese vat. It can only be used in tank sizes from gallons. The cover is a split top and the agitator is completely removable. This is designed to make cheese in the vat after pasteurization. Standard Features: Leeson Motor-Gear with Controller Removable Agitation Adjustable Ball Feet 2 Valve Outlet Multiple Ports (2) CIP Spray Balls Accessories: Anderson Chart Recorder Product & Airspace Thermometers Electric Airspace Heater & Controller Leak Detection Valve Whey Screen Curd Knives/Harp

9 Accessories for a Batch Pasteurizer According to Pasteurizing Milk Ordinance (PMO) guidelines, there are a few additional accessories needed to insure you are delivering a safe product. 9 The Anderson AJ 311 package consists of a dual pen circular chart recorder. This unit offers NEMA 4X washdown protection in an enclosure that is easily wall or panel mounted. The two dual element all stainless steel temperature probes are provided. One probe is used for monitoring air-space temperature, and the other for monitoring product temperature. Each probe has an integral display, easily viewable by the operator. The Anco Electric Air-Space Heater consists of a stainless steel heating element that is connected to a NEMA4 Rheostat. The element connects to a 3 Tri-clamp port on top of a pasteurizer. With the help of small stainless blades at the top of the agitator the airspace is moved and heated to the appropriate temperature needed. The element can be cleaned by CIP spray-balls or removed and cleaned by hand. A Leak Detect Valve is a stainless steel plug valve that is specially designed to prevent raw milk from being allowed back in to the pasteurized batch. If the valve is not closed correctly or not working properly, the valve will drip milk out the bottom of the valve. This valve is required for all legal batch pasteurization.

10 Agitator Options for Batch Pasteurizer There are many agitation options for different product applications. Customized speeds/rpm s, horsepower, and electrical requirements are available per request. Anco typically uses Euro-drive and Baldor motors, however we accommodate other requests. 10 Standard Agitation is our most popular blade. It allows fluid such as milk or cream to get proper agitation. A side baffle also comes standard in larger volume tanks. Full Sweep Agitation uses stainless blades on side and bottom to move the product off the interior walls without actually touching them. This is helpful if you are experiencing burn-on. Curd Blade Agitation is the agitation you will find in our Open-Top Pasteurizer. The holes in the agitator blades are gentler on the curds during the cheesemaking process. Side Scrape Agitation allows for a medium consistency product to be agitated properly. These agitation options can also be used in process tanks for other non-dairy products.

11 11 Single Zone Jacket Install Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port.

12 Two Zone Jacket Install 12 Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. The bottom jacket ports are always interchangeable. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port. The bottom jacket ports are always interchangeable. Bottom ports are interchangeable.

13 Three Zone Jacket Install 13 Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port. The bottom jacket ports are always interchangeable. Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port. The bottom jacket ports are always interchangeable.

14 14 Anco Equipment strives on 100% satisfaction on all of our equipment. For any additional questions or concerns please go to our website at or call at (920) Anco Equipment, LLC 1070 E. Glenbrook Drive Pulaski, WI Ph: (920)