VENTURI AIR SPRAYERS
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1 VENTURI AIR SPRAYERS Parts Manual For Model P45N1-400-G 3-Point Mount Form: P45N400GBookRev2012.indd June 2012 (Rev.)
2 TABLE OF CONTENTS SECTION DESCRIPTION... PAGE 1 Introduction Purchaser s Responsibility Serial Number Information Replacement Parts Main Frame Assembly Main Tank Assembly Hand Cleaner Tank Lt. Tank Regulation Valve Fan Assembly Fan Support & Belt Tensioner Clutch & Pulley Clutch Shaft Liquid Flow Path Manual Pump Assembly Remote Control Optional Electro Valve Assy Manual Distributor Belt Assembly Dial-A-Rate Driveline Limited Warranty... 28
3 1 INTRODUCTION This manual contains parts diagrams and replacement parts lists. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. It is the responsibility of the owner to make sure the machine is maintained properly, and that all parts are in working order. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts MUST be used to restore your equipment to original specifications. The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories. The manufacturer reserves the right to make improvements to the machinery and parts at any time and at their discretion. OPERATOR ORIENTATION - The directions left, right, front and rear, are as seen from the driver's seat and facing in the direction of travel. 1.1 PURCHASER S RESPONSIBILITY It is the responsibility of the purchaser and/or operator to... Inspect the equipment and replace or repair any parts that are damaged or worn which under continued operation would cause damage, wear to other parts, or cause a safety hazard. Return the equipment or parts to the authorized dealer, from where it was purchased, for service or replacement of defective parts that are covered by warranty. (The factory may inspect equipment or parts before warranty claims are honored.) Payment of all costs incurred by the dealer for traveling to or transporting the equipment for warranty inspection and or claims. 1.2 MODEL / SERIAL NUMBER NAME: PURCHASED FROM: DATE OF PURCHASE: MODEL NUMBER: SERIAL NUMBER: 1
4 2 REPLACEMENT PARTS 2.1 MAIN FRAME ASSEMBLY 2
5 2.1 MAIN FRAME ASSY. 1 4 D F Nut M22 x Tie Rod D Fixing Cover Front Plate 5 1 CP I Pin D.6 Lg Pin Chain Pin Power Lift Frame Fixing Tank Plate 11 9 RP Washer D Chain 13 3 RD Tab Washer D Bumper Plate For Rod M Inspection Plate 17 4 TE T Bolt TE 10 x TE Bolt TE M8 x Bushing Split Pin D RP Washer D.8 x TE T Bolt TE M8 x TE T Bolt TE M8 x TE T Bolt TE 8 x D G Nut M TCC Cross Slotted Screw M6 x RP Washer D D G Nut M Plate Wrench M Disengaged Protection Disk 3
6 2.2 MAIN TANK 4
7 2.2 MAIN TANK 1 3 OR O-Ring Gasket x Way Regulation Valve M/F 1"F/1"1/4M Reduction D.30 Hosetail " 1/4 Fly Nut 6 3 F I Stainless Steel Clamp 7 3 OR O-Ring x D.25 Hosetail " Fly Nut 10 4 F I Stainless Steel Clamp 11 1 OR O-Ring D x OR O-Ring D x " 1/4 Fly Nut Gasket D.26 x 40 SP Piston Valve Nut 3/4" Hosetail D.19 1/2" GAS M Hosetail 90 D.19 1/2" GAS M Threaded Lid D As Req'd Hose D.30 L=800 (per foot) 21 As Req'd Hose D.19 L=250 (per foot) 22 As Req'd Hose D.19 L=1700 (per foot) /2" Female T Threaded Union Hose D.19 L= Hose D.19 L= Nipple 1" / 1" GAS Basket Filter D " GAS Sleeve Basket Filter D.302 x " Vortix Damper Hosetail D.25 3/4" GAS M Straight Hose R.H. D As Req'd Hose D.30 L=420 (per foot) 34 As Req'd Hose D.25 L=470 (per foot) Hosetail D OR O-Ring D.25.8 x Straight Hose Barb D Hose Garden L= FC Clamp 22.5 x 24 5
8 2.3 HAND CLEANER TANK K.LAV.04.P01 Hand Cleaner Tank Kit A Threaded Ring Gasket D Threaded Ring D TAS Self Threading Screw 4.2 x Hinged Tank Lid L Gasket 6
9 2.4 TANK Tank 400 Lt Hosetail Male Threaded 1/2" x D OR x 3.53 O-Ring Gasket Nut 1/2" 5 2 FC Clamp L Nipple 1" / 1" GAS Nipple 1" 1/4 + 1" 1/4 GAS Gasket Nut 1" 1/4 GAS Gasket D.33 x Nut 1" Anti Whirl 13 1 RP Washer 10 x 30 mm Special Garnishing For Anti Whirl 15 1 DOT M10 Brass Nut Red Floating Ball D OR x 5 O-Ring Gasket Nipple 1" / 1" GAS 19 As Req'd Hose D.12 x 16 L=850 (per foot) Hosetail D M. 1/2" 7
10 2.5 REGULATION VALVE TE I INOX 8 x 25 Screw 2 1 RP I INOX Washer D.8 x Regulation Valve Knob Spring 5 4 TE I INOX M6 x 60 TE Screw Upper Flange 7 6 RP I INOX Washer D TE I INOX M6 x 45 Screw Valve Pin 10 2 OR O-Ring Gasket x Special O-Ring for Gate OR O-Ring Gasket x Body for Regulation Valve 14 6 DO GI INOX M6 6S Nut
11 2.6 FAN ASSEMBLY Fan 45 Cover Fan Casing P/T45N Z D.485 Clamp 4 8 RP Washer D RP Washer D.10 x RP Washer D.10 x 30 mm Back Cover Bracket 8 4 D G Nut M Fan Fan Net Protection 11 2 TE T M10 x 80 Bolt 12 2 DOT M10 Brass Nut 13 4 RP Washer D.6 x TE T Screw TE M6 x 16 9
12 2.7 FAN SUPPORT & BELT TENSIONER Fan Support Automatic Belt Stretcher K.LUBR.45.P Drain Pipe 3/8" L= Oil Exhaust Plug Straight Nipple D.11 G 1/4" For Breather Breather Pipe D.10 L= Straight Nipple D.11 1/4" With Bleed Plug G 1/4" Filling Pipe L= Filling Plug w/dipstick L= FC Clamp 14.5 x 16 10
13 2.7 FAN SUPPORT & BELT TENSIONER (continued) FAN SUPPORT Housing, Fan Support Shaft With Pulley D.54 J Spacer Fan Support 4 1 I Internal I.62 Circlip Seal Spacer Bearing Bearing x62x10 Oil Seal 40 x 62 x Side Fan Cover 10 1 L x 7 x 35 Tang 11 1 DA.022.0BF Self-Locking Nut M22 x RP Washer D Male/Female 90 Elbow Spacer Pulley for Pump D.78 x 1 3V 16 1 RP Washer D.10 x RP Washer D.10 x 30 mm 18 1 TE FT Bolt TE M10 x SE Spring Pin D.6 x Special Washer 3 mm 11
14 2.7 FAN SUPPORT & BELT TENSIONER (continued) BELT TENSIONER D G M12 Nut Special Screw External D.25 Circlip Anti-Dust Cover RS Bearing RS 6 1 RP Washer D Spring Roller for Belt Stretcher Spacer for Belt Stretcher Internal D.52 Circlip Special Washer D Belt Stretcher Fork Nut 80 x Belt Stretcher Pin 15 1 MB Tooth Lock Washer MB Belt Stretcher Housing External D 80 Circlip 18 1 KM Nut KM Pin Clip
15 2.8 CLUTCH & PULLEY C Clutch Assembly J32 Pulley Gasket Body Rotor 6 1 ID Grease Nipple 7 4 TE F Bolt M12 x RD Tab Washer D Key Spring 13
16 2.9 CLUTCH SHAFT ASSY C Shaft Clutch RS Bearing Spacer Internal D.62 Circlip Spacer 7 4 TE Bolt TE M10 x RP Washer D.10 x 30 mm 9 4 D G Nut M Special Washer for Lower Support 11 1 TE FT Bolt TE M12 x Cover 14
17 2.10 LIQUID FLOW PATH MANUAL 15
18 2.10 LIQUID FLOW PATH MANUAL Three-Way Valve " 1/4 M - 1" M Reducer Nipple Line Filter 1" 1/4 Female 5 2 OR O-Ring D x OR x 2.62 O-Ring Gasket Curved Union With R.H. D " Fly Nut 9 2 FC Clamp Two Way Valve 11 7 OR x 3 O-Ring Gasket Hosetail D.30 1" GAS 13 4 F I Stainless Steel Clamp 14 2 OR O-Ring D x " 1/4 Fly Nut D.30 Hosetail Three Way Valve Hosetail Male Thread Gasket D.30 x TF Packing D.25 Hosetail 22 4 F I Stainless Steel Clamp Hosetail D OR O-Ring D.25.8 x Pipe 90 D.25 3/4" GAS Female Pipe Elbow 3/4" M-F Valve 3/4" GAS F.F. Ball Pipe Elbow 90 R.H. D.25 3/4" GAS M Steel Elbow 1/4" Straight Hose D.11 1/4" 31 2 FC Clamp Pressure Gauge Brass Fly Nut 1/2" Gasket D.19.2/11.5 x Fly Nut 1/2" Connector D Support Bracket C 2 Way Manual Control Group Female Bayonet Support /4" Fly Nut Elbow D.16 16
19 2.10 LIQUID FLOW PATH MANUAL (continued) x 23 x 3 Flat Gasket 43 1 obtain locally Zip Tie Chain 45 As Req'd Hose D.30 L=440 (per foot) 46 As Req'd Hose D.30 L=300 (per foot) 47 As Req'd Hose D.25 L=370 (per foot) 48 As Req'd Hose D.16 L=4500 (per foot) 49 As Req'd Hose D.19 L=4000 (per foot) 50 As Req'd Hose D.25 L=450 (per foot) 51 As Req'd Hose D.101 L=1350 (per foot) 52 As Req'd Hose D.16 L=4500 (per foot) 53 2 FC Clamp FC Clamp
20 2.11 PUMP ASSEMBLY 18
21 2.11 PUMP ASSEMBY Pump Cap Chain L= Rapid Thread Cap x 46 x 3 Rubber Gasket Suction Fitting 5 4 RP Large Washer d.6 x OR x x 2.62 O-Ring Housing 8 2 TM M10 x 1.5 Cap 9 17 TC Cross Slotted Screw M5 x TF Blank Cap 1/2" Rubber Gasket Three Way Tap 13 4 TE T Bolt TE M6 x RP Washer D DOT M6 Brass Nut 16 1 DOT M10 Brass Nut CD32 Pump Impeller CS Mechanical Seal Pump Casing Special Cover for Pump RP Washer D RS Roller Bearing 24 1 TE T Bolt TE M12 x CD32 Pump Shaft SX Bracket 27 3 D G Nut M Pin Belt Stretcher Pump CD Bushing Special Washer 3 mm Washer D.12 x Pulley for Pump D.82.5 x 1 3V CD 32 Pump Spring 34 2 RP Washer D RP Washer Large 10 x 30 mm Lever M12 for Belt Stretcher Internal D.45 Circlip 38 2 L x 5 x 10 Tang DOT M5 Brass Nut (5587) INOX Special Washer 41 1 DA.010.0BG Self Locking Nut M DA.012.0AG Self Locking Nut M MT Washer D RP Washer D.10 INOX 45 1 OR x x 2.62 O-Ring Gasket 46 1 D G Nut M RP Washer D.8 x OR.C OR Cord D.2 L=700 19
22 2.12 REMOTE CONTROL Remote Control Box (Only) Moving Fixing Bracket Fixing Knob Ah Fuse Switch 2V 2P On-Off 10A Switch Cap D Cable (Mt. 4) Power Cable D.1 x 2 L= Bracket 10 2 RP Washer D.6 x DA.006.0AG Self Locking Nut - High M TE T Bolt TE M6 x Female Bayonet Support V Power Jack 20
23 2.13 OPTIONAL ELECTRO VALVE ASSY 21
24 2.13 OPTIONAL ELECTRO VALVE ASSY (continued) S Valve Body Gasket Pin Stop Ring Washer 7.2 x 12 INOX Lower Piattello Valve O-Ring Superior Piattello Valves Spring Fork Solenoid Valve 12 1 OR D x 1.78 O-Ring C (comes less control box) Valve Flange 2 8 RP Washer D DA.008.0AG Self Locking Nut M8 4 3 OR O-Ring Gasket x Solenoid Valve Connector 7 4 TE Screw TE M8 x OR x 2.62 O-Ring Gasket Hosetail D.16 22
25 2.14 MANUAL DISTRIBUTOR C 23
26 2.14 MANUAL DISTRIBUTOR C C Valve Body INOX Manual Valve Pivot Bloccaggio Fork Manual Switch Valve Flange Closing Reserve Spring Reserve Spring 8 2 AR Rings of Stop Expel Them D Lower Piattello Valve Superior Piattello Valves Washer 7.2 x 12 INOX O-Ring 13 4 TCE Screw M6 x DA.006.0AG Self Locking Nut - High M SE Spring Pin D.3 L= Lever for Manual Switch Simple Valve Group 2 3 OR O-Ring Gasket x Hosetail D OR x 2.62 O-Ring Gasket Flange Connector 7 8 RP Washer D TE Bolt TE M8 x DA.008.0AG Self Locking Nut M8 24
27 2.15 BELT ASSEMBLY Back Cover Bracket 7 4 RP Washer D12 x D G M12 Nut 9 1 TE T Bolt TE M10 x G. M10 x 1 Fitting Adapter M ID Grease Nipple 14 1 C V V-Belt 3V C0.650.J32 Drive Belt 650J32 25
28 2.16 DIAL-A-RATE x 23 x 3 Flat Gasket Adaptor Nipple /4" Fly Nut 4 2 DF.OTT.006 Wing Nut M6 5 2 RP Washer D OR D.15.6 x 1.78 OR Regulator Disk 8 2 TE I Bolt M6 x 30 Bolt Regulator Half Body 26
29 2.17 AB6105 DRIVELINE ASSEMBLY H0355 RS Collar Yoke 1-3/8 6-Spline Cross Kit Assembly # Outer Tube Yoke # R10 Roll Pin O.T. # Outer Drive Tube # Inner Drive Tube # Roll Pin I.T. # Inner Tube Yoke # Quick Disconnect Pin Kit RS Collar AS30130 Shield Kit With Bearings (not shown) 27
30 3 LIMITED WARRANTY GEARMORE, INC., warrants each new Gearmore product to be free from defects in material and workmanship for a period of twelve (12) months from date of purchase to the original purchaser. This warranty shall not apply to implements or parts that have been subject to misuse, negligence, accident, or that have been altered in any way. Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid. This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature, direct, consequential or contingent, to person or property. This warranty does not extend to loss of crops, loss because of delay in harvesting or any other expenses, for any other reasons. Gearmore in no way warranties engines, tires, or other trade accessories, since these items are warranted separately by these respective manufacturers. Gearmore reserves the right to make improvements in design or changes in specifi cation at any time, without incurring any obligations to owners or units previously sold. Please be advised that all warranty work done by your dealer must be approved by Gearmore before work begins. Always refer to and heed machine operating warning decals on machine. GEARMORE, INC Benson Ave. Chino, CA The serial number of this product is stored in our computer database, thus submitting a warranty registration card is not required. 28
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