Transport material Venturi Feeder Single Phase Hopper Loaders 3-Phase Hopper Loaders Centralised feeding systems Supervision

Transcription

1 Transport material Venturi Feeder Single Phase Hopper Loaders 3-Phase Hopper Loaders Centralised feeding systems Supervision English

2 Venturi Feeding VLV Compressed air feeder for small production up to 1-20 kg/h. Entirely made in aluminous with Pyrex base and adjustable external sensor. VLV is equipped with high efficiency venturi probe for application over the machine throat or mini hopper. Options: Integrate filter cleaning Insulated mini hopper 100 Ø Throughput Noise level Voltage-Frequence Capacity kg/h db(a) V/Hz dm 3 VLV 1 <0 230/ VLM Single phase hopper loaders Plastic Systems hopper loaders have been designed and implemented in order to satisfy different production requirements of plastic materials manufacturers. Representing an easy solution to convey automatically plastic granules into extruders, IMM, blow moulding machines, drying hoppers and dosing units. Standard features: 900W double-stage (side-channel) motor, equipped with start-soft control, (VLM 2 is fitted with 100W brushless blower to motor) Automatic filter cleaning (air-blast): filter cleaning is provided through a compressed-air accumulator Magnetic level sensor Fabric filter Control box for the setup of the hopper loader and of the pneumatic ratio valve (if integrated) 4 mts antistatic flex hose and probe Options: Proportional valve PVN with percentage setting of the two components Acoustic alarm Pyrex mini-hopper for direct machine (throat installations) D H Dedicate filter tank VLM2 VLM4 VLM VLM10 VLM 2 2 Throughput Motor power Vacuum Noise level Voltage-Frequence Capacity Ø pipes Interassi fori D H kg/h kw mbar db(a) V/Hz dm 3 0, 10 <0 230/ , 10 <0 230/ ,9 210 <0 230/0-60 0,9 210 <0 230/ , 210 <0 230/ /

3 LDM-TMM 3-phase hopper loaders Plastic Systems stand alone 3-phase hopper loaders and systems, LDM-TMM series, are used for conveying plastic granules to extruders, injection moulding and blow moulding machines with medium to large and systems capacities. They are suitable for machine feeding with throughput up to 000 kg/h. In 3-phase hopper loaders the vacuum blower is separated from the material vacuum receiver, which is equipped with a tissue or metal mesh filter. The glass version for better visibility is equipped with an external adjustable level sensor and allow a better material visibility. Standard features: Stainless steel material receivers (capacity from 2 up to 200 litres) Vacuum pumps unit with noise levels under 7 dba - maintenance service free Automatic filter cleaning (either through an integrated compressed air accumulator, or vacuum break valve) Magnetic level sensor Fabric filter (Receivers are pre-set to mount cartridge filters or stainless steel metal mesh filters) 6+6 mts antistatic flex hose and probe Options: Proportional valve PVN with percentage setting of the two components and level control DUO valve, to connect the vacuum pump with 2 material receivers VPC line cleaning valve (distance >30 metres) Acoustic alarm Automatic filter cleaning through a dedicated compressed-air accumulator (when break vacuum valve is installed) HC remote hand control Reinforced clapet for material entry D H DUO SYSTEM Metal Filter with Pneumatic Air-Blast cleaning Fabric filter with air-blast system Aluminium Receiver Flange 360 positioning Capacity dm 3 Interassi fori D H LDM2 TMM2 LDM4 TMM4 LDX TMX LDM2 TMM2 LDX2 TMX2 LDM0 TMM0 LDM100 TMM100 LDM10 TMM lts 2 2lts lts

4 Blowers & Filters PD-PM Suction units and filters PD-PM from 0,76 to 1kW are coon used for different productivity application and distance. Fitted with a large polyester filter and cyclone design for a good dust separation. Equipped with vibration or compressed air systems, vacuum meter, bypass valve and limit pressure valve. Options: Pressure switch for filter clogging Dust level indicator Inveter system % Potenza ingresso Serranda in mand. Inverter Energia risparmiata % di flusso The inverter adjust the performance in real time delivering only the real power request PD1 PD2 PD3 PD4 PD PD7 PD11 PD1 Max. capacity Motor power Vacuum Noise level Weight Voltage-Frequency Ø Vacuum line-material kg/h kw mbar db(a) kg V/Hz 200 0, / , / / / , /0-60 0/ , / / / /9 FZ1 FC1 FC2 FC3 FC Filter surface m 2 Grado di filtrazione μm Cleaning Method Ø Attacco 1, Manual /0 2,9 /0 6,7 /0 Automatic 11 0/60/ /9 4

5 Matrix Feeding Systems Matrix2 the new generation system that control: 16 blowers and 6 receives, automatic change over of the spare blower, by pass, automatic filter cleaning, MMS program for the "material speed selection". Easy-Matrix a compact solution up to receives for simple application as drying and multi-blending. DDP display panel Options: Color touch screen MMS material speed control ABC automatic change-over for spare blower DDP display penal Server Matrix2 Blower & filter Glass version loaders SPEED CONTROL EASY MATRIX Hand control 1 2 3

6 HM-HMC maintenance hoppers Stainless steel maintenance hoppers, equipped with hinged lid and loader fittings for VLM - LDM - TMM models. For Dried Materials there is a range of insulated models to maintain a consistent temperature of dried material prior to consumption by the process machine. For processes running at small kg/h throughputs a Pyrex base is available which allows operators to easily view material as it passes into the throat of the process. H2MX HM HMC H2M H2MX H3M H3MX Hopper capacity Weight dm 3 kg HM H1M H30M H0M H100M Hopper capacity Weight dm 3 kg HMC H1MC H30MC H0MC H100MC Hopper capacity dm 3 Weight kg Magnetic grids Neodymium magnetic separators with high attraction capacity. The draw version install direct over the machine throat allow an easy cleaning facility Magnetic grids Magnetic draw PVN ratio valve PVN ratio valves deliver two components as virgin & regrind in different percentage from different distance. Ø pipes Compressed air Compressed air consumption (x cycle) Tension-Frequency Absorbed power bar NI V/Hz W PVN 6-0, 230V 0/60Hz 24Vac 0/60Hz 24Vdc PVN , 230V 0/60Hz 24Vac 0/60Hz 24Vdc PVN , 230V 0/60Hz 24Vac 0/60Hz 24Vdc PVN , 230V 0/60Hz 24Vac 0/60Hz 24Vdc 6

7 Centralized Feeding Systems To fully improve the automation of the centralised feeding system, Plastic Systems completes the offer with storage systems, supplying a large range of both indoor and outdoor silos, whose different sizes and granule typology allow to satisfy every kind of requirement risen by the Customer. 7

8 Manual manifold The selection of material to machine is manually handle by the operator (on request a tagging system to avoid wrong coupling connection). Glass version branches for medical or abrasive application Automatic manifold Automatic manifold AMM guarantee the selection of material/machine through Matrix control with the transportation of the granules without any contamination. The design of the AMM allow any possible installation, vertical or horizontal avoiding floor space and better pipes route. Detail of the internal rotation

9 Centralized Feeding Systems-Applications Centralised feeding systems are particularly suitable to convey automatically polymers into IMM, especially when the feeding distance from storage station to IMM is considerably long. The conveying of the granule material is provided through a serie of rigid piping, connected to a centralised blowing unit equipped with dedicated filter. These systems have been designed and projected in order to meet each customer s expectations and to work with plastic granules featured by different particle-size analysis and different specific gravity, such as flakes and/or regrind materials, considering throughputs up to 000 Kg/h. MMS (material speed control) device enhances a suitable and proper speed for each kind of plastic granule, avoiding formation of angel hair, wear of pipes and formation of powders. Furthermore, Plastic Systems experience can offer advanced solutions in the conveying of high-temperature materials, enhancing constant parameters in dehumidification of polymers and constant temperature at the inlet of IMM. Glass bends to convey abrasive granules 9

10 Centralized Feeding Systems-Applications Our skill consists in conveying the raw material up to the IMM in an automatic way, sucking it from bags, octabins, big-bags, silos or from drying hoppers. This solution represents for the Customer the maximum example of flexibility in terms of safety and fully autonomous management of the finished product. To reach the maximum in terms of quality is not always possible, due to man s lack of perseverance. Contamination represents the worst enemy for quality; bad conditions in the treatment of raw material could cause damages in the finished product, as well as heavy expenses due to defective production. As well as total working order and constant production cycles in workshifts Avoiding waste of both time and raw material in moving bags through the Production area; room-saving in the warehouse Modularity and flexibility, suitable for future enlargement of the production area 10

11 Supervision Our aim is to improve the control on stock of raw material, consumption, long-term identification of lots of productions, alarms, historical trend, total prograing of our systems (storage, drying, feeding, dosing systems). Our task consists in conveying raw material up to IMM in an automatic way, sucking it from bags, octabins, big-bags, silos or from drying hoppers. Our equipments and advanced technologies represent for the Customer a state-of-art flexibility in terms of safety and fully autonomous management of the finished product. This satisfying result has been reached thanks to a long-term experience which characterises our team of qualified technicians. They have been involved for many years in accurate researches in the plastic field. Silo Server Automatic manifold Machine-Material connection Blower Receiver 11

12 PLASTIC SYSTEMS S.p.A. Via G. Marconi, BORGORICCO (PD) ITALY Tel. (+39) Fax (+39) info@plasticsystems.it