EFFICIENCY OF BALERS FOR PROCESSING SECONDARY RAW MATERIALS

Transcription

1 EFFICIENCY OF BALERS FOR PROCESSING SECONDARY RAW MATERIALS MUNICIPAL SOLID WASTE PROCESSING RECYCLING SECONDARY RAW MATERIAL RENEWABLE ENERGY AND BIOMASS PAPER INDUSTRY Copyright Macpresse Europa - P.IVA

2 HEADQUARTER MACPRESSE PRODUCTS, OUR DISTINCTIVE VALUES SERVICE & MAINTENANCE PRODUCTION EFFICIENCY Cutting efficiency and production optimisation (m3/h), high output specific weight. REMOTE SOFTWARE SUPPORT Integrated troubleshooting modem. ENERGY SAVING First class Bosch-Rexroth hydraulic pumps. MACPRESSE TYING Higly customisable system using plastic wire, steel wire or double steel wire. HIGH WEAR RESISTANCE Patented HARDOX steel liners. HIGH EFFICIENCY MOTORS High efficiency IE3 motors, reduced electricity consumption compared with traditional motors. 2

3 MACPRESSE QUALITY PROCESS LIFE CYCLE OF MACPRESSE PRODUCTS, FROM DESIGN TO ON-SITE ASSEMBLY STEP 1 DESIGN STEP 2 COMPUTER NUMERICAL CONTROL (CNC) STEP 3 STRUCTURAL STEEL CONSTRUCTION STEP 4 STEP 5 STEP 6 STEP 7 PAINTING TESTING STORAGE DELIVERY STEP 8 ON-SITE ASSEMBLY STEP 9 STEP 10 STEP 11 COMMISSIONING/ TRAINING LOCAL TECHNICAL IN 40 COUNTRIES SPARE PARTS INVENTORY 3

4 MAC SERIES RECOVERY OF SECONDARY RAW MATERIALS SOUNDPROOFED HYDRAULIC UNIT FLUFFER TYING UNIT REMOTE CONTROL PANEL SIEMENS ELECTRICAL PANEL AND INDUSTRIAL PC COUNTER-PRESSURE CYLINDER BOLTED HARDOX LINERS NEEDLES BALER EXTRUSION CHANNEL 4

5 MATERIALS PROCESSED AND PERFORMANCE INFEED DENSITY PET CARDBOARD MIXED PAPER EUROPE 25/30 kg/m 3 70/80 kg/m 3 100/120 kg/m /1.87 lb/ft /4.99 lb/ft /7.49 lb/ft 3 EUROPE PET 8 TON/H PET 10 TON/H Mac 108/1 Mac 110/1 Mac 111/1 CARDBOARD 16 TON/H EUROPE CARDBOARD 18TON/H MIX PAPER 25 TON/H MIX PAPER 30 TON/H EUROPE PET 12 TON/H CARDBOARD 22 TON/H MIX PAPER 35 TON/H PET 8.8 TON (US)/H CARDBOARD 17.6 TON (US)/H MIX PAPER 27.6 TON (US)/H PET 11 TON (US)/H CARDBOARD 20 TON (US)/H MIX PAPER 33.1 TON (US)/H PET 13.2 TON (US)/H CARDBOARD 24.3 TON (US)/H MIX PAPER 38.6 TON (US)/H Mac 111AS/1 EUROPE PET 14 TON/H CARDBOARD 25 TON/H MIX PAPER 40 TON/H Mac 112XL EUROPE PET 16 TON/H CARDBOARD 27 TON/H MIX PAPER 44 TON/H PET 15.4 TON (US)/H CARDBOARD 27.6 TON (US)/H MIX PAPER 44.1 TON (US)/H PET 17.6 TON (US)/H CARDBOARD 29.8 TON (US)/H MIX PAPER 48.5 TON (US)/H 5

6 6 MODEL MAC 108/1

7 TECHNICAL DATA 100 HP MOTOR POWER CUTTING AND THRUST POWER 120 TON / MAIN MOTOR POWER RAM FORCE 75 kw kg lb NO LOAD PERFOMANCE Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. EUROPE 2.5 m m 3 /h sec 88 ft ft 3 /h sec MAIN HYDRAULIC PUMP One REXROTH" variable flow pump with full regenative circuit PUMP FLOW CAPACITY 364 I/min 96 GPM OPERATING PRESSURE Bar ( PSI) 315 Bar (4500 PSI) RAM FORCE PRESSURE 11 kg/cm PSI OIL RESERVOIR CAPACITY Lt 820 US Gal COOLING SYSTEM Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION CYCLES PER MINUTE CYCLE TIME MAIN CYLINDER OPERATING CONTROL GENERAL SPECIFICATIONS EUROPE (MM) MODEL bore 220 mm /3 Siemens S7 300 programmable controller OVERALL LENGTH MAXIMUM WIDTH (AT TIER STATION) MAC 108/ '-11 OVERALL HEIGHT (AT FLANGE HOPPER) 13 4 FEED OPENING BALE DIMENSIONS x x (dimens. WxH) 71 x 37 1/ /3 x 39 1/2 EUROPE PET 8 TON/H CARDBOARD 16 TON/H 950 3' ' BALER WEIGHT WITHOUT FLUFFER Kg (less oil) lb MIX PAPER 25 TON/H '-4" ' BALER WEIGHT WITH FLUFFER Kg (less oil) lb PET 8.8 TON (US)/H CARDBOARD 17.6 TON (US)/H '-4" NUMBERS OF WIRES 5 5 MIX PAPER 27.6 TON (US)/H '-2 7

8 8 MODEL MAC 110/1

9 TECHNICAL DATA 120 HP MOTOR POWER CUTTING AND THRUST POWER 170 TON / LB MAIN MOTOR POWER 90 kw RAM FORCE kg lb NO LOAD PERFOMANCE EUROPE 2.5 m 3 88 ft 3 Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 600 m 3 /h ft 3 /h sec 15 sec MAIN HYDRAULIC PUMP One REXROTH" variable flow pump with full regenative circuit PUMP FLOW CAPACITY 580 I/min 153 GPM RAM FORCE PRESSURE 14 kg/ cm PSI OIL RESERVOIR CAPACITY Lt 820 US Gal OPERATING PRESSURE Bar ( PSI) 315 Bar (4500 PSI) COOLING SYSTEM Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION CYCLES PER MINUTE GENERAL SPECIFICATIONS EUROPE (MM) OVERALL LENGTH MAXIMUM WIDTH (AT TIER STATION) 19 6 MODEL CYCLE TIME MAC 110/1 MAIN CYLINDER bore 260 mm /5 OPERATING CONTROL Siemens S7 300 programmable controller '-11 OVERALL HEIGHT (AT FLANGE HOPPER) 13 4 FEED OPENING BALE DIMENSIONS BALER WEIGHT WITHOUT FLUFFER BALER WEIGHT WITH FLUFFER NUMBERS OF WIRES x x (dimens. WxH) Kg (less oil) Kg (less oil) 5 71 x /3 x 43 1 / lb lb 5 EUROPE PET 10 TON/H CARDBOARD 18TON/H MIX PAPER 30 TON/H PET 11 TON (US)/H CARDBOARD 20 TON (US)/H MIX PAPER 33.1 TON (US)/H '-4" ' '-6" ' ' '-6 9

10 10 MODEL MAC 111/1

11 TECHNICAL DATA 2X75 HP MOTORS POWER CUTTING AND THRUST POWER 170 TON / LB MAIN MOTOR POWER RAM FORCE 2x55 kw kg lb NO LOAD PERFOMANCE EUROPE 2.5 m 3 Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 750 m 3 /h 5 12 sec MAIN HYDRAULIC PUMP Two REXROTH" variable flow pump with full regenative circuit RAM FORCE PRESSURE 14 kg/ cm PSI 88 ft ft 3 /h 5 12 sec PUMP FLOW CAPACITY OIL RESERVOIR CAPACITY 728 I/min 192 GPM Lt 820 US Gal OPERATING PRESSURE COOLING SYSTEM Bar ( PSI) 315 Bar (4500 PSI) Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION CYCLES PER MINUTE CYCLE TIME MAIN CYLINDER OPERATING CONTROL GENERAL SPECIFICATIONS EUROPE (MM) MODEL bore 260 mm /5 Siemens S7 300 programmable controller OVERALL LENGTH MAXIMUM WIDTH (AT TIER STATION) MAC 111/ '-11 OVERALL HEIGHT (AT FLANGE HOPPER) 13 4 FEED OPENING BALE DIMENSIONS x x (dimens. WxH) 71 x /3 x 43 1 /3 EUROPE PET 12 TON/H CARDBOARD 22 TON/H ' ' BALER WEIGHT WITHOUT FLUFFER Kg (less oil) lb MIX PAPER 35 TON/H BALER WEIGHT WITH FLUFFER Kg (less oil) lb PET 13.2 TON (US)/H '-4" ' '-6" NUMBERS OF WIRES 5 5 CARDBOARD 24.3 TON (US)/H MIX PAPER 38.6 TON (US)/H '-6 11

12 12 MODEL MAC 111AS/1

13 TECHNICAL DATA 2X100 HP MOTORS POWER CUTTING AND THRUST POWER 170 TON / LB MAIN MOTOR POWER 2x75 kw RAM FORCE kg lbs NO LOAD PERFOMANCE EUROPE 3.2 m ft 3 Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 960 m 3 /h ft 3 /h sec 12 sec MAIN HYDRAULIC PUMP Two REXROTH" variable flow pump with full regenative circuit PUMP FLOW CAPACITY 910 I/min 240 GPM RAM FORCE PRESSURE 14 kg/cm PSI OIL RESERVOIR CAPACITY L 820 US Gal OPERATING PRESSURE Bar ( PSI) 315 Bar (4500 PSI) COOLING SYSTEM Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION CYCLES PER MINUTE GENERAL SPECIFICATIONS EUROPE (MM) OVERALL LENGTH MAXIMUM WIDTH (AT TIER STATION) 19 6 MODEL CYCLE TIME MAIN CYLINDER bore 260 mm /5 MAC 111AS/1 OPERATING CONTROL Siemens S7 300 programmable controller '-11 OVERALL HEIGHT (AT FLANGE HOPPER) 13 4 FEED OPENING BALE DIMENSIONS BALER WEIGHT WITHOUT FLUFFER x x (dimens. WxH) Kg (less oil) 821/2 x /3 x 43 1 / lb EUROPE PET 14 TON/H CARDBOARD 25 TON/H MIX PAPER 40 TON/H ' ' BALER WEIGHT WITH FLUFFER NUMBERS OF WIRES Kg (less oil) lb 5 PET 15.4 TON (US)/H CARDBOARD 27.6 TON (US)/H MIX PAPER 44.1 TON (US)/H '-4" ' '-10" '-6 13

14 14 MODEL MAC 112 XL

15 TECHNICAL DATA 2X120 HP MOTOR POWER CUTTING AND THRUST POWER 200 TON / LB MAIN MOTOR POWER 2x90 kw RAM FORCE kg lbs NO LOAD PERFOMANCE EUROPE 2.6 m 3 92 ft 3 Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 702 m 3 /h ft 3 /h sec 13.5 sec MAIN HYDRAULIC PUMP Two REXROTH" variable flow pump with full regenative circuit PUMP FLOW CAPACITY I/min 273 GPM RAM FORCE PRESSURE 16,5 kg/cm PSI OIL RESERVOIR CAPACITY L 925 US Gal OPERATING PRESSURE Bar ( PSI) 315 Bar (4500 PSI) COOLING SYSTEM Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION CYCLES PER MINUTE GENERAL SPECIFICATIONS EUROPE (MM) OVERALL LENGTH MAXIMUM WIDTH (AT TIER STATION) 19 7 MODEL CYCLE TIME MAC 112 XL MAIN CYLINDER bore 280 mm - 11 OPERATING CONTROL Siemens S7 300 programmable controller '-7 OVERALL HEIGHT (AT FLANGE HOPPER) 14 0 FEED OPENING BALE DIMENSIONS BALER WEIGHT WITHOUT FLUFFER x x (dimens. WxH) Kg (less oil) 79 x /3 x 43 1 / lb EUROPE PET 16 TON/H CARDBOARD 27 TON/H MIX PAPER 44 TON/H ' '-8 BALER WEIGHT WITH FLUFFER NUMBERS OF WIRES Kg (less oil) lb 5 PET 17.6 TON (US)/H CARDBOARD 29.8 TON (US)/H MIX PAPER 48.5 TON (US)/H '-9" ' '-9" '-7 15

16 WEAR RESISTANT HARDOX STEEL LINERS CORE VALUE LONG LASTING ROBUSTNESS EASY MAINTENANCE THIS WEAR RESISTANT SYSTEM PROTECTS THE BALER FROM ABRASION AND CORROSION. Replaceable liners made of HARDOX wear-resistant steel alloy that extends working life of the equipment. The wear liners are bolted in the extrusion chamber and in the compaction box and can be easily replaced. HARDOX STEEL LINERS REPLACEMENT RESISTANCE TO WEAR AND CHEMICAL AGENTS 2. RAPID REPLACEMENT (PATENTED ATTACHMENT SYSTEM) 3. MINIMIZE BALER DOWNTIME 400% LONGER LASTING THAN NORMAL STEEL

17 CUTTING SYSTEM CORE VALUE HIGH EFFICIENCY BLADE BLADES DESIGNED BY MACPRESSE TO OPTIMISE CUTTING OF EXCESS MATERIAL IN HOPPER. THE BLADE ARE TEMPERED TO ENSURE A LONGER SERVICE LIFE. COUNTER-PRESSURE SYSTEM FAST INTERCHANGEABILITY LOW ENERGY CONSUMPTION LONG LASTING HYDRAULIC QUICK RELEASE CIRCUIT FOR FAST ZERO-SETTING OF COUNTERPRESSURE SHOULD A FOREIGN OBJECT ACCIDENTALLY FALL IN THE HOPPER. 17

18 HYDRAULICS CORE VALUE SMART SYSTEM ADAPTABLE TO MATERIAL Electric Motor Rexroth Bosch Group HARSH ENVIRONMENTS LOW ENERGY CONSUMPTION EASY MAINTENANCE PUMPS POSITIONED OUTSIDE OF OIL TANK FOR A BETTER PERFORMANCE AND EASIER MAINTENANCE. THE INSTALLATION OF VARIABLE FLOW PUMPS PROVIDES A BETTER PERFORMANCE WITH REDUCED ELECTRICAL CONSUMPTION. HIGH EFFICIENCY IE3 MOTORS ARE USED WITH AN ENERGY SAVINGS OF 30% COMPARED WITH TRADITIONAL MOTORS. 30% ENERGY SAVINGS COMPARED WITH TRADITIONAL MOTORS 18

19 CUFFIA SOUNDPROOFING INSONORIZZANTE AND DUST PROTEZIONE PROTECTION DA CABINE POLVERE CLEANING AND MAINTENANCE INSPECTION DOOR OSCILLATING SUPPORT FOR MAIN CYLINDER CONSUMPTION - CYCLE TIME DIAGRAM PRESSURE - CYCLE TIME DIAGRAM RAM SPEED - CYCLE TIME DIAGRAM CONSUMPTION CYCLE TIME DIAGRAM PRESSURE CYCLE TIME DIAGRAM RAM SPEED CYCLE TIME DIAGRAM CART CYCLE TIME CART CYCLE TIME CART CYCLE TIME CONSUMPTION TREND PRESS WITH PRE-COMPACTION CONSUMPTION TREND PRESS WITHOUT PRE-COMPACTION CONSUMPTION MEDIUM WITH PRE-COMPACTOR CONSUMPTION MEDIUM WITHOUT PRE-COMPACTOR LIGHT MATERIAL MEDIUM MATERIAL HEAVY MATERIAL 19

20 TYING UNIT CORE VALUE FLEXIBILITY OF USE AND OPTIMISATION OF COSTS ELECTROMECHANICAL HORIZONTAL TYING SYSTEM DESIGNED FOR TYING BOTH PLASTIC AND STEEL WIRES This system simplifies the cleaning process for the tying machine, guaranteeing greater safety for the operator. The maintenance and cleaning of the tying machine is carried out at floor level operations on the steel wire are not required beneath the machine. TYING METHOD RELIABILITY ROBUSTNESS FLEXIBILITY EASY MAINTENANCE 5+3 WIRES 5 WIRES 4 WIRES 5 WIRES STEEL WIRE REELS TYING MACHINE MAINTENANCE MOBILE TYING MACHINE (OPTIONAL) PLASTIC WIRE PLASTIC WIRE REELS 20

21 SHEATHS FOR ELECTRIC CABLES PROTECTION MAIN ELECTRIC PANNEL CONTROL SCART PLUGS ELECTRICAL COMPONENTS CORE VALUE CONNECTION OF ELECTRICAL COMPONENTS HIGH CABLE RESISTANCE OPERATOR SAFETY EASY MAINTENANCE Connections using SCART leads and electrical cables protected by rodent-proof and fire-resistant sheaths 21

22 STEEL PLATE CONVEYOR OPTIONAL LOW COST HEAVY CONSTRUCTION HIGH PRODUCTION EASY MAINTENANCE DESIGN AND MANUFACTURE INTEGRATED WITH THE PRESS Conveyor belts are designed and manufactured to match hourly productions rates for each baler model optimizing operating costs. P MODEL 4-5,5-7,5 KW MOTOR POWER 200 MM CHAIN PITCH RDF - RECYCLABLES 22

23 PRE-CONDITIONERS FOR WASTE PAPER OPTIONAL OUTPUT OPTIMISATION OPERATOR SAFETY EASY MAINTENANCE CONDITIONER FOR WASTE PAPER MECHANICAL DEVICE FOR PROCESSING PAPER MATERIALS, TO REDUCE DENSITY PRIOR TO COMPACTION, OBTAINING: - INTEGRITY OF IDEAL BALES - REDUCED ELECTRICAL CONSUMPTION - GREATER DENSITY - EASY HANDLING SHREDDERS ELECTRICAL SINGLE SHAFT WITH BOLTED HAMMERS. ALLOWS HIGH DENSITY, COATED, FIBROUS MATERIALS TO BE PRE-CONDITIONED. ALLOWS APPROPRIATE MIXING OF DIFFERENT QUALITIES OF WASTE AND REDUCES WEAR OF PRESS. HIGH PRODUCTIVITY EVEN WITH MATERIALS IN PACKS. MACPRESSE PRODUCES SPECIAL MACHINES FOR THE PAPER INDUSTRY, AUTOMATIC PRESSES WITH AN HOURLY OUTPUT OF BETWEEN 3 AND 60 TONS PER HOUR AS WELL AS OTHER ANCILLARY EQUIPMENTS 23

24 SENSORS CONTROL REAL TIME CONTROL REPORT DI PRODUZIONE PRODUCTION REPORT MAC SUPERVISOR SYSTEM MSS1 & MSS2 OPTIMISATION OF PRODUCT OUPUT AND REDUCTION OF MACHINE STOPPAGE DOWNTIMES AND COSTS OPTIONAL MSS1 OPERATOR PANEL PROGRAMMABLE LOGIC CONTROLLER + + INTERNET CONNECTIVITY SOFTWARE OUTPUT OPTIMIZATION FUNCTIONS: A. Setting of machine parameters according to material to be baled (combined with MDC MAC Dencity Control) B. Alarms management C. Remote assistance D. 5 languages MSS2 REDUCTION DOWNTIME - 20 SETTINGS - REAL TIME PRODUCTION REPORT - PHOTOGRAPHIC FAULT DISPLAY - 5 SETTINGS - FAULT SIGNALLING 24

25 PROPORTIONAL VALVE OPTIONAL IMMEDIATE RECONFIGURATION OF MACHINE PARAMETERS FOR MULTI-MATERIAL PROCESSING OUTPUT OPTIMISATION LOW COST AUTOMATIC CONFIGURATION OF BALING PARAMETERS ACCORDING ON SELECTED INFEED MATERIALS, TO ACHIEVE MAXIMUM BALE DENSITY, REDUCTION OF TRANSPORT COSTS PROCESSING ADVANTAGES: OPTIMISED BALES WEIGHT ACCORDING TO MATERIAL TO BE BALED 25

26 TITOLO MACPRESSE DELLA SAFETY IMG BELT (MSB) MACPRESSE SAFETY BELT (MSB) SAFETY COMPONENTS OPERATOR SAFETY SYSTEM MSB (MAC SAFETY BELT) IS A MACPRESSE PATENT OPTIONAL THIS SPECIAL INNOVATION PROTECTS EMPLOYEES SHOULD THEY FALL ONTO THE CONVEYOR. THE EQUIPMENT IS IMMEDIATELY STOPPED AND AN ALARM IS SOUNDED TO ALERT OTHERS OF AN ACCIDENT. THE EQUIPMENT CANNOT BE RESTARTED UNTIL THE EMPLOYEE IS REMOVED FROM THE DANGER ZONE. MSK MAC SAFETY KEYS INSTALLED ON ALL EQUIPMENT ACCESS DOORS. SAFETY OF OPERATORS KEY-LOCK LOCK BLOCK KEY LOCK & MICROSWITCH 26

27 PLASTIC BALES & STORAGE PLASTIC MATERIALS EASY MAINTENANCE HIGH DENSITY BALES PLASTIC FILM PET WRAPPING PLASTIC BALES TETRAPACK CAR BUMPERS HDPE 27

28 MULTI-MATERIAL BALES BALES INTEGRITY SRF MIXED PAPER CARDBOARD ALUMINIUM HIGH GRADE NEWSPAPERS 28

29 TRANSPORT EFFICIENCY RAIL AND ROAD TRANSPORT ROAD TRANSPORT RAIL TRANSPORT MARTIME TRANSPORT 29

30 30 BALING PRESS AND SHREDDER

31 BALING PRESS AND FLUFFER CONDITIONER 31

32 MACPRESSE IN NUMBERS BALERS INSTALLED 200+ COLLABORATION AROUND THE WORLD 15+ PROPRIETARY PATENTS WORLDWIDE ASSISTANCE 45+ COUNTRIES WITH INSTALLED BALERS 50+ COUNTRIES WITH PARTNERS 50+ BALERS PER YEAR PRODUCED 50+ YEARS IN THE MARKET 40+ COUNTRIES WITH SPARE PARTS STORES CONTACTS SOLUTION FEATURES *Macpresse reserves the right to change specifications without notice. 32 For futher information visit or contact us: tel HIGH DENSITY BALES IMPERMEABLE EASILY TRANSPORTABLE OPTIMUM STOWAGE SEA TRANSPORT ROAD TRANSPORT RAIL TRANSPORT