AHE-375-P02 PARTS MANUAL

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1 AHE-75-P02 PARTS MANUAL 202 Aqua-Hot Heating Systems Inc.

2 Page 2

3 Table of Contents Section : Heater Overview General... Page 5 Top... Page 6-7 Front... Page 8-0 Check Valves... Page Mixer Valve Assembly... Page 2 Propane Connections... Page Propane Burner Controls... Page 4 Section 2: Propane-Burner Overview... Page 5-7 Section : Misc. Parts Misc. Parts... Page 8 Page

4 Page 4

5 SECTION : HEATER OVERVIEW - GENERAL PLX Valve, Air Comb, Coin/Key 2 PLE Valve, Air Assembly Comb, Coin/Key PLX-CTB-250 Clamp, Hose Constant Tension 4 PLE-20-9 Tube, Over Flow Clear 5/8 in x 8 ft 5 PLE Tank QT. Expansion w/ 5/8 in barbs 6 SME Cover, Access 7 SME Tray, Mounting, Assembly Page 5

6 SECTION : HEATER OVERVIEW - TOP 4 2 SME Cover, top/back/side assembly 2 HDX Clamp, Romex /2 Plastic PLE Fitting, Bulkhead Mod /2 x /2 (F) 4 PLX Valve, Gas Ball Page 6

7 SECTION : HEATER OVERVIEW - TOP 4 2 ELE Block, Terminal 2 Position 22-2 AWG 2 HDX Clamp, Romex /2 Plastic ELE Block, Terminal 2 Position 22-8 GA 4 ELE Block Terminal Position 22-8 GA Page 7

8 SECTION : HEATER OVERVIEW - FRONT HDX Grommet, Nylatch 2 HDX Plunger, Nylatch, ELX Relay, 0A 277 VAC 2VDC Coil 4 ELX-BB6-0A Fuse Block 5 PLX-BV-200 Valve, Ball /2 in (F) NPT Brass 6 PLX Fitting, Brass Barb /2 X /2 (M) NPT 7 ELX Switch, Interlock Page 8

9 SECTION : HEATER OVERVIEW - FRONT ELE Element, Electric Heating Cartridge, Immersion 20v 500 Watt 2 ELE Thermostat, Control VAC 85 F ELE FRU Thermostat, High Limit VAC 25 F 4 ELE-HLT-425 Thermostat, High Limit 25 F 5 ELE Switch Fluid Level Brass w/connectors 6 ELE Thermostat, Control 85 F /2 in (M) NPT 7 ELE-LTC-608 Thermostat, Low Temp Cut-Off w/spade Connectors 8 HDE Gasket, Combustion Chamber Tube Page 9

10 SECTION : HEATER OVERVIEW - FRONT HDX Grommet, Nylatch 2 HDX Plunger, Nylatch PLX-CTB-270 Clamp, Hose, Constant Tension, /4, AH/HH 4 PLX Pump, Cooper Standard 5 PLX Bracket, Cooper Pump Mounting Page 0

11 SECTION : HEATER OVERVIEW - CHECK VALVES 2 4 PLX-A65-00 Fitting, Brass, Elbow, 90, Barb /4 x /2 (M) NP 2 PLX-2A-00 Valve, Brass Check, /2 X /2 (F)NPT PLX-A Fitting, Brass, Barb, /4 X /2 (M)NPT 4 PLX-CTB-290 Clamp, Hose Band -/6 in dia. Page

12 SECTION : HEATER OVERVIEW - MIXER VALVE ASSEMBLY PLX Ring, Crimp /2 in 2 PLX Fitting, Straight, Swivel /2 in Barb x /2 in FPT PLX Fitting, Cross /2 in Brass 4 PLX--25 Valve, Pressure Relief 25 PSI 5 PLX Fitting, Brass, Close Nipple /2 (M)NPT w/hex 6 PLX-09P-00 Valve, Tempering 45 F 7 PLX Fitting, Elbow, /2 in Barb 8 PLX Fitting, Elbow, Swivel /2 in Barb x /2 in FPT 9 PLX--250 Fitting, Nipple /2 in NPT x 2-/2 in Brass 0 PLE Fitting, Bulkhead Mod /2 x /2 (F) Page 2

13 SECTION : HEATER OVERVIEW - PROPANE CONNECTION PLX Valve, Gas Ball 2 PLX Nipple, Close, /8 in NPT (M) Brass HDX Fitting, Bulkhead /8 in x /8 in (F) NPT Brass 4 FLX Fitting, #6 (M) JIC x /8 in (M) NPT Steel 5 FLE Line, Fuel Assembly /8 in Steel Page

14 SECTION : HEATER OVERVIEW - PROPANE BURNER CONTROLS 2 4 FLE Line, Fuel Assembly /8 in Steel 2 ELE Harness, Burner ELX Card, Burner controller 4 ELE Card, Buck Boost Page 4

15 SECTION 2: PROPANE BURNER 2 ELX Blower, Combustion 2 SME Shutter, Air Intake ELX Switch, Pressure 76 WC Page 5

16 SECTION 2: PROPANE BURNER PLX Valve, Dual Gas 2 ELX Sensor, Flame ELX Igniter, Flame 4 MSE Insulation, Refractory 5 PBE Tube, Mixing 6 ELX Switch, Pressure.5 WC 7 ELX Relay, Automotive 40A SPDT Page 6

17 SECTION 2: PROPANE BURNER PLX Elbow, /2 in NPT (F) 2 PLX Bushing, /2 in NPT (M) x /8 in NPT (F) PLX Nipple, Close, /8 in NPT (M) Brass 4 PLX Valve, Dual Gas 5 FLX Fitting, #6 (M) JIC x /8 in (M) NPT 45 Steel 6 FLE Line, Fuel Assembly /8 in Steel Page 7

18 SECTION : MISC. PARTS 2 4 Discontinued 5a 5b 5c 6a 6b 6c Key Part Number Date of Use Description MSX Antifreeze, Boiler, P.G., qt, Concentrate, (Camco) 2 MSX Antifreeze, Boiler, P.G, Gallon (Camco) MSX Tester, Refractometer, Battery/Coolant 4 HDE Gasket, Combustion Chamber Tube 5a ELE /200-2/200 Switch, 2-Postion Assembly, LED - OBSOLETE 5b ELE /20-08/20 Switch, 2-Postion Assembly, LED 5c ELE /20 - Current Switch, 2-Postion Assembly, LED 6a ELX /200-2/200 Switch, Rocker, LED, 2 VDC - OBSOLETE 6b ELX /20-08/20 Switch, Rocker, LED, 2 VDC 6c ELX /20 - Current Switch, Rocker, LED, 2 VDC Page 8

19 Page 9

20 AHE-75-P02 Parts Manual 5549 East Highway 52 Fort Lupton, CO 8062 Toll free: phone: fax: Page 20

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