MS SERIES ROLL COMPACTORS
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1 MS SERIES ROLL COMPACTORS
2 Machines Specifically Designed For Demanding Applications Machines To Fit Your Process Along with standard industrial-grade equipment, Bepex International can offer equipment specifically suited to your individual process requirements. Bepex typically specializes in the tough applications, especially when product quality and cleanliness are concerns. All Bepex compactors are manufactured to the same robust standards. High Pressure, Clean Design Capitalizing on the design standards of our smaller food and pharmaceutical compactors, Bepex International offers the full line of MS Series compactors with features that make them suitable to meet food processing industry requirements. At the same time, the compactor is capable of delivering high pressing forces. This allows for maximum densification of materials in the food, feed and polymer industries. MS 60 high-pressure polymer compactor designed to pharmaceutical specifications MS 450 compactor available with food grade contact parts MS 25 in pharmaceutical execution
3 Gas Tight Design In some instances, it is necessary to operate a system under an inert gas blanket. Bepex MS-Series compactors are available with gas-tight housings. Pressure ratings of over 2 psi are available. This design is imperative when processing materials that cannot contact oxygen. Corrosion Resistance When processing corrosive materials it is important to protect the equipment as well as to prevent contamination of your material. In all compactor applications, Bepex lines the interior of the press head to minimize contact with the processed material. As requirements dictate, the entire compacting head can be manufactured from stainless steels or other alloys. MS 300 Polymer Compactor with internal pressure capability Vacuum Deaeration In handling some fine, low bulk density materials, it is necessary to remove large volumes of air prior to feeding materials into the compacting rolls. Bepex can now design systems that use vacuum to evacuate air from the feed hopper. This system provides equal performance in a smaller machine and is available as an option on existing equipment. Gravity fed MS 300 for abrasive minerals briquetting MS 75 Briquetter with vacuum feeder
4 Custom Roll Design Bepex Offers Three Roll Designs Each roll surface is tailored for specific feed-material characteristics and process goals. All Bepex rolls are state-of-the-art. Rugged design, the finest materials and precision machining offer complete process compatibility. And all rolls can be factory resurfaced to exacting, original specifications. Integral Roll In certain instances, the non-abrasive nature of the material being processed allows the use of a solid roll shaft. In this case, the working profile is machined directly into the shaft. In other cases, hardfacing materials or corrosion-resistant working surfaces are applied by submerged arc welding. Integral roll, with specialized alloy overlay Roll Tires The most versatile compacting rolls employ a replaceable tire. The tire is machined from suitable tool steel and shrink-fitted to the shaft. Tires offer an excellent balance between economy and service life. Segmented Rolls In cases involving extreme abrasion or high temperature, individual roll segments made of special alloys are used. Our unique design allows for ease of replacement. Segments can be replaced without removing the rolls from the machine, minimizing costly downtime while maintaining product quality. Roll tires offer an optimum balance between service life and economy Segmented roll for high wear applications
5 Standard Features That Minimize Downtime Available Pinned Frame Facilitates Roll Removal Easily removable tapered pins allow for quick disassembly of the frame. Repositioning the frame member creates a platform on to which the roll assemblies can be positioned. This makes removal and installation quicker and safer. Easily accessible cheek plates Special frame aids in roll removal Sectional Feed Hopper An easily removable panel allows access to the feed screw. The screw shaft is constructed so the feed screw can be removed from the machine without disturbing the drive assembly. Cheek Plate Access On most models, the frame is designed to eliminate forces being transmitted into the center post. Cheek plate replacement is made easy and can be serviced directly through the center post without disturbing the feeder assembly. Control Systems Control systems can be provided for the most demanding specifications. All control systems incorporate the Q-Eye controller, a system that varies the speed of the compactor feed screw to insure consistent product quality. Automatic process control systems are available. Roll Enclosure Each MS-Series machine is equipped with a near dust-tight roll enclosure. The enclosure is fabricated from materials compatible with the process. This design prevents the leakage of dust into the atmosphere and keeps the working parts of the machine clean of powder buildup. Automatic operation Easily accessible feed screw Industry-exclusive dust-tight housing
6 Proven System Technology Standard Briquetting System Mixer Binder Tank Briquetter Separator Standard Granulation System Crusher Briquetter Flake Breaker Mixer Separator Crusher Separator
7 Technology Development And A Global Service Partnership You Can Trust We Test For Success The Bepex International test lab is a state-of-the-art powder processing facility that helps you identify the Bepex system that you need. Along with expertise in roll compaction, we offer complementary equipment and systems, such as size reduction, mixing, blending, thermal reaction and drying. Whether you re upgrading an existing plant or developing a new process, this facility is essential. Bepex International also offers fully equipped roll compaction systems for custom processing and contract manufacturing. In all cases our goal is the same. We insure that the specified system will meet your expectations no matter where you re located around the world. Mechanical And Process Support The long term operation of your system depends on consistent support. Bepex has the technology and experience needed to produce higher product integrity and less downtime. Along with new equipment and systems, Bepex offers: Replacement Parts Process Optimization Mechanical Service System Upgrades Process Development Global Support Network Replacement parts made to exacting standards Global Support We can support your facilities worldwide with the personnel of Bepex International. You ll get the technology, experience and expertise of some of the most respected companies in the processing industry worldwide from one local contact. MS 120 system for lab testing and sample generation Bench scale evaluation
8 Other Bepex Services: PROCESS DEVELOPMENT Using our state-of-the-art pilot plants, we can work with you to develop the necessary process steps to deliver a product that meets your final specifications. We start with bench-scale analysis and move to small processing systems. CUSTOM PROCESSING We will work with you to deliver the necessary quantities of materials to allow you to conduct market studies or to meet your customers' requirements. ENGINEERING SERVICES We can take the data generated from our pilot plant and determine the optimum process to meet your final goals. Our engineers will work with you to establish process flows, equipment specifications and system layouts. PROCESS OPTIMIZATION Skilled process engineers will visit your facility and make an in-depth study of your solids processing system. In conjunction with our application and processing engineers, we will make recommendations for achieving maximum performance from your system. MECHANICAL FIELD SERVICE Our field service engineers will work with your personnel to bring your equipment up to original factory specifications. Bepex International LLC 333 Taft Street NE, Minneapolis, MN Tel: Fax: info@bepex.com Combining the resources of: Some equipment may be shown without guards for illustrative purposes. Guards are supplied and must be in place for safe operation Bepex COMPACTOR0506
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