CAUTION. DO NOT DISCARD THIS MANUAL Read, understand and follow these instructions for safe installation and operation.

Transcription

1 Owner s Manual Installation and Operation Models: EM-415 EM-415H Woodburning Fireplace Important operating and maintenance instructions included. CAUTION DO NOT DISCARD THIS MANUAL Read, understand and follow these instructions for safe installation and operation. Leave this manual with party responsible for use and operation. DO NOT DISCARD If the information in these instructions is not followed exactly, a re may result causing property damage, personal injury, or death. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. Do not over re. Over ring will void your warranty. Comply with all minimum clearances to combustibles as speci ed. Failure to comply may cause house re. HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as replace. Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other ammable materials. Keep clothing, furniture, draperies and other ammable materials away. Installation and service of this replace should be performed by quali ed personnel. Hearth & Home Technologies suggests NFI certi ed or factory-trained professionals, or technicians supervised by an NFI certified professional. For use with solid wood fuel or decorative gas appliance only. Do not install unvented gas logs. Heat & Glo EM-415/EM-415H Rev V 11/07 1

2 Read this manual before installing or operating this replace. Please retain this owner s manual for future reference. Congratulations on selecting a Heat & Glo wood burning replace. The Heat & Glo replace you have selected is designed to provide the utmost in safety, reliability and ef ciency. As the owner of a new replace, you ll want to read and carefully follow all of the instructions contained in this owner s manual. Pay special attention to all cautions and warnings. This owner s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals. Congratulations! The information contained in this owner s manual unless noted otherwise, applies to all models and gas control systems. Your new Heat & Glo wood burning replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of replace products! Homeowner Reference Information Model Name: Serial Number: Dealership purchased from: We recommend that you record the following pertinent information about your replace: Date purchased/installed: Location on replace: Dealer phone: Notes: Listing Label Information/Location The model information regarding your speci c replace can be found on the rating plate located on the smoke shield of the replace. Serial Number Grate Fireplace Model FIREPLACE NO. : RISK OF FIRE DAMAGE. REPLACE MODEL NO. MODEL NO. MFG. DATE GRATE WITH HEARTH & HOME TECHNOLOGIES INC. FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT. FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES YES NO CLEARANCE TO COMBUSTIBLES: CHIMNEY 2 IN. MIN. FIREBOX IN. MIN. FAN KIT MODEL NO. & RATED AT 115 VOLTS, 50/60 Hz., AMP. DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT. IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA Heat & Glo EM-415/EM-415H Rev V 11/07

3 Table of Contents 1 Listing and Code Approvals 4 A. Appliance Certi cation Getting Started 5 A. Design and Installation Considerations B. Negative Pressure C. Typical Fireplace System D. Tools and Supplies Needed E. Inspect Fireplace and Components Framing and Clearances 9 A. Selecting Fireplace Location B. Clearances C. Sidewalls/Surrounds D. Frame the Fireplace E. Construct the Chase F. Chimney Requirements Installation of Fireplace 13 A. Install the Outside Air Kit B. Secure the Fireplace Chimney Assembly 16 A. Chimney Requirements B. Using Offsets/Returns C. Assemble the Chimney Sections D. Install the Ceiling Firestops E. Install the Attic Insulation Shield F. Double-check the Chimney Assembly G. Secure the Chimney Complete the Enclosure 22 A. Chimney Termination B. Chase Top C. Install the Termination Cap Accessories 26 A. Gas Log/Lighter Provisions B. Junction Box Installation C. Installation of Fan Finishing 28 A. Hearth Extension B. Finishing Material C. Mantel D. Sidewalls/Surrounds E. Glass Doors Operating Instructions 31 A. General Information B. Outside Air C. Clear Space Near the Fireplace D. Flue Damper E. Firescreen F. Glass Doors G. Grate H. Wood Fuel I. Starting a Fire Troubleshooting 35 A. Understanding Vent Problems B. Diagnostics and Problem Solving Maintenance and Servicing the Fireplace 38 A. Disposal of Ashes B. Chimney Inspection/Cleaning C. Firebox Refractory D. Maintenance Task List E. Chimney Fire Reference Materials 40 A. Fireplace Dimensions B. Fireplace Components C. Chimney Components D. Service Parts F. Contact Information Note: An arrow ( ) found in the text signi es change in content. Heat & Glo EM-415/EM-415H Rev V 11/07 3

4 1 Listing and Code Approvals A. Appliance Certi cation This replace system has been tested and listed in accordance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada. This replace has been tested and listed for use with the optional components speci ed in this manual. These optional components may be purchased separately and installed at a later date. Installation of an outside air kit will require signi cant reconstruction and is best if installed at the time of replace installation. Heat & Glo is a registered trademark of Hearth & Home Technologies Inc. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner s information manual provided with this replace. For assistance or additional information consult a quali ed installer, service agency or your dealer. Not intended for use as a primary heat source. This replace is tested and approved as a decorative replace. It should not be factored as a primary heat source in residential heating calculations. Do not install or operate damaged replace. Do not modify replace. Installation other than as instructed by Hearth & Home Technologies Inc. is strictly prohibited. Do not operate the replace without fully assembling all components. Do not over re. Do not install an unvented gas log set. This replace has not been tested for use with unvented gas log sets. Installation and/or use of any component part not approved by Hearth & Home Technologies. Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions. 4 Heat & Glo EM-415/EM-415H Rev V 11/07

5 2 Getting Started A. Design and Installation Considerations CAUTION Check building codes prior to installation. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, re of cials or authorities having jurisdiction about restrictions, installation inspection and permits. When planning a replace installation, it is necessary to determine the following information before installing: Where the fireplace is to be installed. See Sections 3 and 4. The vent system con guration to be used. See Sections 5 and 6. Gas supply piping. See Section 7. Electrical wiring. See Section 7. Framing and nishing details. See Sections 3, 6 and 8. Whether optional accessories devices such as a fan, wall switch or remote control are desired. See Section 12. Draft is the pressure difference needed to vent replaces successfully. Considerations for successful draft include: Preventing negative pressure Location of replace and chimney B. Negative Pressure Asphyxiation Risk Negative pressure can cause spillage of combustion fumes and soot. Fire needs to draft properly for safe operation. Negative pressure results from the imbalance of air available for the replace to operate properly. Causes for this imbalance include: Exhaust fans (kitchen, bath, etc.). Range hoods. Combustion air requirements for furnaces, water heaters and other combustion appliances. Clothes dryers. Location of return-air vents to furnace or air conditioning. Imbalances of the HVAC air handling system. Upper level air leaks: recessed lighting, attic hatch opening, duct leaks. To minimize the effects of negative air pressure, the following must be considered: Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season. Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment. Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the replace. Avoid installing the replace near doors, walkways or small isolated spaces. Recessed lighting should be a sealed can design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed. Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent replaces in basements. Heat & Glo EM-415/EM-415H Rev V 11/07 5

6 Location of the replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the re. Penetrate the highest part of the roof. This minimizes the effects of wind turbulence. Be located away from trees, adjacent structures, uneven roof lines and other obstructions. Offsets can restrict draft so their use should be minimized. Consider the replace location relative to oor and ceiling and attic joists. Recommended Location Recommended Location Location Not Recommended Marginal Location Location Not Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations 6 Heat & Glo EM-415/EM-415H Rev V 11/07

7 C. Typical Fireplace System The Heat & Glo replace system consists of the following: Fireplace/integral grate/refractory/outside air system Chimney termination cap Chimney system Hearth extension Note:Junction box should be installed during initial setup to avoid major reconstruction. Optional components include: Glass doors Chimney air kit Fan kit Additional lateral support for chimney above roof (or enclosed in chase) if needed Termination cap Non-combustible roof flashing maintains minimum clearance around chimney Support straps on rafter supports chimney (not shown) Ceiling firestop on floor of attic Storm Collar Chimney penetrates roof preferably without affecting roof rafters Offset/Return (with hanger straps) Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated Chimney system Combustible framing/header on top of V-shaped standoffs (spacers) Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Outside combustion air Protective metal hearth strip(s) Factory-built fireplace Hearth extension Figure 2.2 Typical Fireplace System Heat & Glo EM-415/EM-415H Rev V 11/07 7

8 D. Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails CAUTION Keep replace dry. Mold or rust may cause odors. E. Inspect Fireplace and Components Explosion Risk Inspect fireplace and components for damage. Damaged parts may impair safe operation. Do NOT install damaged components. Do NOT install incomplete components. Do NOT install substitute components Report damaged parts to dealer. Carefully remove the replace and components from the packaging. The vent system components and doors are shipped in separate packages. Report to your dealer any parts damaged in shipment. Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and bene t. 8 Heat & Glo EM-415/EM-415H Rev V 11/07

9 3 Framing and Clearances Provide adequate clearances. Around air openings To combustibles For service access. Locate replace away from traf c areas. Note: Illustrations and photos re ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation/appearance may vary due to individual design preference. Hearth & Home Technologies reserves the right to alter its products. A. Selecting Fireplace Location Several options are available to you when choosing a location for your replace. This replace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 3.1. Locating the replace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the replace. Consideration should be given to these factors before deciding on a location. See Sections 2 and 10. E F 23 in. (584 mm) Note: 3/4 in. min. distance from fireplace to combustible materials. D G C Across a corner 23 in. (584 mm) B A In an exterior chase or projecting into a garage 12 in. (305 mm) Note: In addition to these framing dimensions, also reference the following sections: Clearances (Section 3.B.) Mantel Projections (Section 8.C) Fireplace Dimensions (Section 12.A.) As a room divider A B Along a wall A B 5/8 in. (16 mm) all configurations 48 in. (1219mm) 23 in. (584 mm) Model # EM-415 EM-415H A (with outside air) B (without outside air) C D E F G (with or without outside air) in /8 35-3/4 15-3/ mm Figure 3.1 Fireplace Locations Heat & Glo EM-415/EM-415H Rev V 11/07 9

10 B. Clearances Comply with all minimum clearances to combustibles as speci ed. Framing or nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause re. Storm Collar Roof Flashing (roof) 2 in. (51 mm) min. (attic) 2 in. min. (51 mm) Attic Insulation Shield Ceiling Firestop 2 in. (51 mm) min. Ceiling Firestop (ceiling) 2 in. (51 mm) min. Offset/Return with hanger straps (ceiling) 2 in. (51 mm) min. 2 in. (51 mm) min. Must have 2 in. (51 mm) minimum clearance 0 in. to level to header of standoffs 3/4 in. (19 mm) to back of appliance 0 in. to floor 3/4 in. (19 mm) to side of appliance (except at nailing flanges where it is 1/2 in. [13 mm]) Figure 3.2 Clearances to Combustible Materials 10 Heat & Glo EM-415/EM-415H Rev V 11/07

11 C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de- ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area. 14-3/8 in. (365 mm) Flush Front 4 in. (102 mm) Brick 9-3/4 in. Front (248 mm) 50 deg. A B 39 deg. 12 in. (305 mm) 12 in. (305 mm) Model # EM-415 EM-415H A Fireplace Opening B Outside Dimensions in mm Figure 3.3 Sidewalls and Surrounds D. Frame the Fireplace Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the replace, assuming combustible materials are used. All required clearances to combustibles around the replace must be adhered to. See Figure 3.2. Any framing across the top of the replace must be above the level of the top standoffs. 2 in. (51 mm) min. air clearance to the enclosure. Note: Fireplace header cannot be positioned until after the fireplace assembly is in place. 41-1/2 in. (1055 mm) 23 in. (584 mm) A 41-1/2 in. (1055 mm) header height. Use only noncombustible material below the top of the front standoffs. Model # EM-415 EM-415H A in. 43 mm 1092 Figure 3.4 Framing the Fireplace Heat & Glo EM-415/EM-415H Rev V 11/07 11

12 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the replace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated. Building codes require false ceiling and ceiling restops at each oor of the chase or every 10 ft (3.05 m) of clear space to control spread of re. Walls, ceiling, base plate and cantilever oor at the rst level of the chase should be insulated. See Figure 3.5. Vapor and air in ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness. Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced berglass insulation. If the replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room. Three examples of chase applications are shown in Figure Fireplace and chimney enclosed in an exterior chase. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. All outside walls should be insulated. Round Termination Cap Metal Chase Top Figure Chase Constructions Tabs Insulation False Ceiling Figure 3.5 Ceiling Firestop False Ceiling Attic Insulation Shield Ceiling Firestop Insulation False Ceiling Chimney Chase Assembly Insulation in the outside walls of the chase F. Chimney Requirements When planning your replace location, the chimney construction and necessary clearances must be considered. The replace system and chimney components have been tested to provide exibility in construction. Vertical distances are measured from the base of the replace as shown in Figure 5.2. Minimum overall straight height 16.5 ft (5.03 m) Minimum height with offset/return 16.5 ft (5.03 m) Maximum height 90 ft (27.43 m) Maximum chimney length between an offset 20 ft (6.10 m) and return Maximum distance between chimney stabilizers 35 ft (10.67 m) Double offset/return minimum height 20 ft (6.1 m) Maximum unsupported chimney length 6 ft (1.83 m) between the offset and return Maximum unsupported chimney height above the replace 35 ft (10.67 m) Maximum unsupported chimney above roof 6 ft (1.83 m) Note: A maximum of two pairs of offsets and returns may be used. 12 Heat & Glo EM-415/EM-415H Rev V 11/07

13 4 Installation of Fireplace CAUTION Sharp Edges Wear protective gloves and safety glasses during installation. A. Install the Outside Air Kit This replace will operate correctly only if adequate ventilation is provided to allow proper draft to the replace system. See Section 2. Using an outside air kit is highly recommended to minimize the effects of negative pressure within the structure. We recommend you utilize the shortest duct run to optimize the performance of the outside air kit. Cold air ow can be minimized by putting a small dip in the duct creating a cold air trap. This trap can also help prevent heat build-up and exhausting out the intake due to the stack effect. The outside air kit inlet should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (.914 m) height difference must be maintained from the top of the uppermost chimney section to the outside combustion air inlet. See Figure 4.2. See Figure 4.3 for proper placement of outside air inlet. The outside air kit is installed on the left hand side of the replace. See Figure 4.4 for handle location/operation. Asphyxiation Risk Do not draw outside combustion air from: Wall, oor or ceiling cavity. Enclosed space such as an attic or garage. Close proximity to exhaust vents or chimneys. Fumes or odor may result. CAUTION Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from: Leaves Snow/ice Other debris Blockage may cause combustion air starvation. Flexible Duct (not supplied) Outside Air Shield 2 Wire Ties Outside Air Collar Figure 4.1 Outside Air Installation Heat & Glo EM-415/EM-415H Rev V 11/07 13

14 Handle left - open Handle right - closed 3 ft min. from top of uppermost chimney section to air inlet. Attic insulation shield must be used to keep insulation away from chimney. Figure 4.4 Locating the Outside Air Control Ceiling firestop on floor of attic. Figure 4.2 Outside Air Inlet Locations NO Outlet blocked by snow, leaves, etc. NO Garage or combustible liquids storage NO Attic space NO Outlet placed higher than 3 ft below the termination cap YES Clear area outside house or in ventilated crawl space Factory-built fireplace Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air). Figure Outside Combustion Air Placement Heat & Glo EM-415/EM-415H Rev V 11/07

15 B. Secure the Fireplace Position the Fireplace This replace may be placed on either a combustible or noncombustible continuous at surface. Follow the instructions for framing in Section 3.D. Slide the replace into position. Be sure to provide the minimum air clearance at the sides and back of the replace assembly. See Section 3.B.! Prevent contact with sagging, loose insulation. Do NOT install against vapor barriers or exposed insulation. Place the Protective Metal Hearth Strips 1 in. (25 mm) overlap Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).! Metal hearth strips MUST be installed. Sparks or embers may ignite ooring. Figure 4.5 Position the Protective Metal Hearth Strips Top piece must overlap bottom piece Included with your replace you will nd two metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm). These strips are used to provide added protection where the replace and the hearth extension meet. Slide each metal strip 2 in. (51 mm) under the front edge of the replace. The individual pieces must overlap each other by 1 in. (25 mm) minimum in the middle of the replace to provide continuous coverage of the oor. See Figure 4.5. These metal strips should extend from the front and sides of the replace opening by 2 in. (51 mm). 2 in. (51 mm) Figure 4.6 Raised Platform 2 in. (51 mm) Floor Protect the Front of an Elevated Platform 1 in. (25 mm) min. overlap Note: When elevating the replace above the hearth extension the front of the elevated platform must be protected with a protective metal hearth strip as shown in Figure 4.6. Level the Fireplace Level the replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure the replace (using the nailing anges located on either side of the replace) to the vertical framing. Important: To ensure proper t of the glass doors, check the replace opening for square. Measure diagonal distances of the opening to make sure they are equal. If they are not, continue to shim the replace until those diagonals are equal. Heat & Glo EM-415/EM-415H Rev V 11/07 15

16 5 Chimney Assembly Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Termination Cap Additional support for tall chimneys Storm Collar Install roof flashing according to minimum requirements Offsets/returns may not exceed 30 from vertical Maintain minimum clearances to combustibles as specified Support straps for offsets/ returns must be secured to adequate framing Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation NOTE: Chimney performance may vary. Trees, buildings, roof lines and wind conditions affect performance. Chimney height may need adjustment if smoking or overdraft occurs. 16 Heat & Glo EM-415/EM-415H Rev V 11/07

17 A. Chimney Requirements Vertical distances are measured from the base of the replace as shown in Figure 5.2. Minimum overall straight height 16.5 ft (5.03 m) Minimum height with offset/return 16.5 ft (5.03 m) Maximum height 90 ft (27.43 m) Maximum chimney length between an offset 20 ft (6.10 m) and return Maximum distance between chimney stabilizers 35 ft (10.67 m) Double offset/return minimum height 20 ft (6.1 m) Maximum unsupported chimney length 6 ft (1.83 m) between the offset and return Maximum unsupported chimney height above the replace 35 ft (10.67 m) Maximum unsupported chimney above roof 6 ft (1.83 m) To determine the chimney components needed to complete your particular installation, follow the steps below: Determine the total vertical height of the fireplace installation. This dimension is measured from the base of the replace assembly to the point where the smoke exits the termination cap. Subtract the effective height of the replace assembly from the overall height of the replace installation (measured from the base of the fireplace to the bottom of the termination cap). Refer to Table 5.1 to determine what components must be selected to complete the replace installation. Determine the number of ceiling restops, stabilizers, roof flashing, etc. required to complete the fireplace installation. Note: A maximum of two pairs of offsets and returns may be used. Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. 6 ft (1.8 m) max. unsupported run 20 ft (6.10 m) max. pipe between an offset & return 6 ft (1.83 m) max. unsupported chimney above roof Table 5.1 HEIGHT OF CHIMNEY COMPONENTS in. mm Chimney Stabilizer SL3 4-3/4 121 Ceiling Firestops FS FS FS Offsets/Returns SL /8 340 SL /2 394 Roof Flashing RF RF Chimney Sections* SL /4 121 SL /4 273 SL /4 425 SL /4 578 SL /4 883 SL / * Dimensions re ect effective height. Ceiling firestop 41-1/4 in. (1048 mm) Effective Height Figure ft (10.7 m) max. straight unsupported chimney height 16.5 ft (5.03 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return 90 ft (27.4 m) max. height Chimney Requirements CAUTION Do NOT connect this fireplace to a chimney flue servicing another appliance. Do NOT connect to any air distribution duct or system. Heat & Glo EM-415/EM-415H Rev V 11/07 17

18 B. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be offset using an offset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct chimney component combination for your particular installation: Draft will be restricted if offset/returns greater than 30 are used. Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.3. Use dimension A to determine chimney section required to achieve the needed shift. After determining the offset dimension, refer to Table 5.2 and nd the A dimension closest to but not less than the distance of shift needed for your installation. The B dimension that coincides with the A dimension represents the required vertical clearance that is needed to complete the offset and return. Read across the chart and nd the number of chimney sections required and the model number of those particular chimney parts. Whenever the chimney penetrates a oor/ceiling, a ceiling restop must be installed. The effective height of the replace assembly is measured from the base of the replace to the top of the starter collar. See Dimensions in Section 12. Table degree 30-degree A B A B in. mm in. mm in. mm in. mm SL306 SL312 SL318 SL324 SL336 SL / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. A Figure 5.3 B 1-1/4 in. (32 mm) OVERLAP Chimney Offset/ Return Example: Your A dimension from Figure 5.3 is 14 1/2 in. (368 mm). Using Table 5.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) using a 30 offset/return. It is then determined from the table that you would need 34 1/8 in. (867 mm) (Dimension B ) between the offset and return. The chimney component that best ts your application is one SL Heat & Glo EM-415/EM-415H Rev V 11/07

19 C. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the replace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner ue is placed to the inside of the ue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 5.4. Note: The ceiling restop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used (see Figure 5.5). When the attic insulation shield is used the ceilng restop may be above or below the joist of an insulated ceiling. ROOM ABOVE (non-insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top ATTIC ABOVE (insulated ceiling) When attic insulation shield not used Figure 5.4 Assembling Chimney Sections Note: Inner ue and outer liner sections cannot be disassembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected chimney components. Do NOT install substitute or damaged chimney components. MUST use chimney system described in this manual. NO OTHER chimney components may be used. Substitute or damaged chimney components may impair safe operation. D. Install the Ceiling Firestops Mark and cut an opening in the ceiling for the ceiling restop being used. See Figure 5.5. Frame the opening with the same size lumber used in the ceiling joists. Install the ceiling restop. Figure 5.5 Note: Use same dimensional lumber for framing ceiling firestop and joists. A B Catalog # in. mm in. mm FS / /2 368 FS / /8 467 FS / Installing the Ceiling Firestop Note: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint. CAUTION Ceiling restops must be used at ceiling/ oor. Chase construction requires ceiling restops at each oor or every 10 ft (3.05 m) of clear space. Use same dimensional lumber as joists. Ceiling restop slows spread of re and reduces cold air in ltration. Heat & Glo EM-415/EM-415H Rev V 11/07 19

20 E. Install the Attic Insulation Shield Pipe Tabs bent in to rest against pipe DO NOT pack insulation or other combustibles: between ceiling restops; between chimney and attic insulation shield. ALWAYS maintain speci ed clearances around chimney and ceiling firestop systems. Install ceiling restops as speci ed. Failure to keep insulation or other material away from chimney pipe may cause re. Insulation 10-1/2 in. (267 mm) 6 Tabs bent in 90 Pipe Attic Insulation Shield 14-1/2 in. (368 mm) diameter Ceiling Firestop Insulation An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system. Installation of a ceiling restop is required (see Figures 5.7 and 5.8). Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top). Insert three screws into the matching holes to form a tube. Bend three tabs on the bottom of the tube inward to 90 to maintain chimney clearance. See Figure 5.6. Rest the insulation shield on the ceiling restop below. Bend the three short tabs at the top of the shield inward to 90 to maintain the 2 in. (51 mm) clearance from the chimney. Bend the remaining top tabs to just meet the pipe. Figure 5.7 Insulation 10-1/2 in. (267 mm) Install Attic Insulation Shield Above the Ceiling Pipe 6 Tabs bent in 90 Pipe Tabs bent in to rest against pipe Attic Insulation Shield 14-1/2 in. (368 mm) diameter Insulation Ceiling Firestop Bend inward 90 Bend remaining tabs to rest against pipe to prevent insulation from falling in. Insert three screws Figure 5.8 Install Attic Insulation Shield Below the Ceiling If you wish to make a custom shield or barrier, follow these guidelines: Metal is preferred, although any material stiff enough to hold up against the insulation can be used. The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity. Maintain speci ed cleaances around chimney. Check instructions and local codes for further details. 3 in. (76 mm) overlap Figure 5.6 Prepare Attic Insulation Shield 20 Heat & Glo EM-415/EM-415H Rev V 11/07

21 F. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5.A. Chimney Requirements. Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested. G. Secure the Chimney When offsets and returns are joined to straight pipe sections, they must be locked into position with the screws provided* (outer only), using the predrilled holes. To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.9. * or equivalent #6 or #8 sheet metal screw no longer than 3/4 in. (19 mm). Figure 5.9 Optional Additional Support Straps Secure the Chimney Ceiling Firestop Joint Band (Optional) Secure offsets with screws (not to exceed 3/4 in./19 mm in length). Secure returns with strapping. Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints. Keep chimney sections from separating or twisting. Heat & Glo EM-415/EM-415H Rev V 11/07 21

22 6 Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figures 6.1 and 6.2) Must have a cap approved and listed for this replace system Must not be located where it will become plugged by snow or other material Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft (3.05 m) Must be located away from trees or other structures Slanted Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney Flat Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Figure 6.1 Termination Requirements Gas Termination 18 in. (457 mm) Gas, Wood or Fuel Oil Termination B A 8 ft (2.44 m) (min. for B-Vent) 20 in. (508 mm) (min. for direct vent) to Perpendicular Wall Termination Caps Same Height Gas, Wood or Fuel Oil Termination Wood 20 in. min. * (508 mm) 8 ft (2.44 m) (min. for B-Vent) 20 in. (508 mm) (min. for direct vent) to Perpendicular Wall Termination Caps Staggered Height A Gas Termination Wood or Fuel Oil Termination B 6 in. (152 mm) min. 20 in. (508 mm) min. * If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. Figure 6.2 Multiple Chimneys 22 Heat & Glo EM-415/EM-415H Rev V 11/07

23 Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.3. Cut Out the Hole in the Roof Measure to either side of the nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening. See Chapter 25 of the Uniform Building Code for roof framing details. Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. Assemble the Chimney Sections Through the Roof Continue to add chimney sections through the roof opening, maintaining at least a 2 in. (51 mm) air space to combustible materials. Install the Roof Flashing If a roof ashing is to be used, install the roof ashing appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap. Install the Chimney Air Kit (required in Canada): When installing the chimney air kit, follow the instructions provided with this accessory. Figure 6.3 Ceiling/Attic Construction Heat & Glo EM-415/EM-415H Rev V 11/07 23

24 B. Chase Top A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turndown and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around the ue pipe and slope the top downward away from the penetration. See Figure 6.4. All seams must be caulked to prevent leaks. A chase installation must use a chase top. Chase tops are available from your Heat & Glo dealer or may be eld constructed. Attach the chase top to the top of the chase. C. Install the Termination Cap Note: To protect against the effect of corrosion on those parts exposed to the weather, the termination cap can be painted with a rust-resistant paint. The minimum overlap of cap to pipe MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. Caulk Termination Cap 2 in. (51 mm) Collar on Chase Top Storm Collar Slope Downward Turn-down Drip Edge Chase (Chimney) Install the chimney sections up through the chase enclosure. When using a TR344 Round Termination Cap, the uppermost top section of pipe must extend 6 in. (152 mm) above the top of the ashing collar to allow installation of the storm collar and termination cap. See Figure 6.5. Minimum 1-1/2 in. (38 mm) overlap of cap over pipe Storm Collar 2 in. (51 mm) min. Figure 6.4 Chase Top Construction.018 (26 ga) min. Galvanized Chase Top 6 in. (152mm) min. Flashing Collar 2 in. (51 mm) min. collar Figure 6.5 Installing a TR344 Round Termination Cap For installations utilizing a TR342 Round Telescoping Termination Cap, the uppermost chimney section must be below the top of the chase top, but not more than 14-1/2 in. (368 mm) below the top of the chase top. Minimum overlap of chimney and termination cap must be 1-1/2 in. (38 mm). See Figure 6.6. Storm Collar Flashing Collar 2 in. (51 mm) min. 14-1/2 in. (368mm) max. Top of Pipe 1-1/2 in. (38 mm) min. overlap Figure 6.6 Installing a TR342 Round Telescoping Termination Cap 24 Heat & Glo EM-415/EM-415H Rev V 11/07

25 For installations utilizing an ST375 Square Termination Cap the last chimney section must not be more than 4-1/2 in. (114 mm) below the chase top. See Figure 6.7. For installations utilizing an TCT375 Terra Cotta Cap the last chimney section must be between 7 in. (178 mm) below the chase top and 2 in. (51 mm) above. See Figure 6.9. Cap Standoff 1-1/2 in. (38 mm) min. overlap Top of Pipe Flashing Collar 2 in. (51 mm) min. 4-1/2 in. (114 mm) max. 1-1/2 in. (38 mm) min. overlap { Top of Pipe The last section of pipe must stop between the distances given below. 2 in. (51 mm) above top of the chase. 7 in. (178 mm) below top of the chase. Figure 6.7 Installing an ST375 Square Termination Cap Figure 6.9 Installing a TCT375 Terra Cotta Cap For installations utilizing a TS345/TS345P Square Termination Cap, the uppermost chimney section must not be more than 3 in. (76 mm) below the chase top. See Figure 6.8 For chase installations you can use a TR344 Round Termination Cap, a TR342 Round Telescoping Termination Cap, an ST375, TS345 or TS345P Square Termination Cap, or a TCT375 Terra Cotta Termination Cap. For installations utilizing a European Copper Series Termination Cap, See Figure Install termination caps following instructions provided with them. Flashing Collar 2 in. (51 mm) min. Cap Base 1-1/2 in. (38 mm) min. overlap Figure 6.8 Top of Pipe 3 in. (76 mm) max. Installing a TS345/TS345P Square Termination Cap bracket (8) (cap inner flue) screw (8)* chimney top chase top (metal or masonry) SL pipe inner flue 2-6 in. ( mm) 2 in. (51 mm) typical Figure 6.10 Installing a European Copper Series Termination Cap (CT3-King shown) Heat & Glo EM-415/EM-415H Rev V 11/07 25

26 7 Accessories A. Gas Log/Lighter Provisions A certi ed gas log lighter or decorative gas log set can be installed in this replace. Maximum input is 100,000 BTU/hr. Decorative gas appliance must be certi ed to ANSI Z21.60 Standard for Decorative Gas Appliances for Installation in Vented Fireplaces. Must be installed in accordance with the National Fuel Gas Code, ANSI Z A log set must incorporate a gas shutoff. Log set requires the damper to be locked fully open. Knockouts are provided on both sides of the replace and in refractories for 1/2 in. (13 mm) iron pipe. We recommend you seal refractory around pipe with replace mortar or high temperature, noncombustible sealant. Repack insulation from the knockout around the pipe. Maintain 1-1/2 in. (38 mm) air space around the pipe for 4 in. (102 mm) beyond the replace. See Figure 7.1. Firebox Outer Shell of Fireplace Maintain air clearance to combustibles. Asphyxiation Risk Damper must be locked open when gas logs installed. Gas re generates fumes. For use with solid wood fuel or decorative gas appliance only. DO NOT install unvented gas logs. Explosion Risk Inspect appliance and components for damage. Damaged parts may impair safe operation. Do NOT install damaged components. Do NOT install incomplete components. Do NOT install substitute components Report damaged parts to dealer. Refractory Seal with fireplace mortar or high temp noncombustible sealant Gas Line Repack Insulation Knockout Figure 7.1 Gas Line 4 in. (102 mm) Gas Line Installation Combustible Materials 1-1/2 in. (38 mm) air space Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. B. Junction Box Installation Your appliance is supplied with a Junction Box Kit. We recommend the junction box be installed and wired at this time to avoid reconstruction. The Junction Box Kit is to be installed on the right side of the appliance; remove and discard the metal knockout. Attach the junction box bracket to the junction box as shown in Figures Bring the electrical wires to the inside of the junction box and secure in place with the Romex connector. Install the duplex receptacle in the junction box and attach the cover plate. Prior to attaching the junction box to the appliance, the heat shield supplied with your appliance must be installed. Insert the top ange of the heat shield through the electrical knockout hole from the inside (Figure 7.5). Attach the junction box bracket to the side of the appliance. See Figure 7.6. Secure with the screws provided in the fastener package. 26 Heat & Glo EM-415/EM-415H Rev V 11/07

27 Bend this half tab down 90 degrees Bend this tab down 90 degrees Figure 7.2 Prepare Junction Box Bracket Slide the flanges of the junction box through the slots in the bracket. Figure 7.5 Attach the Heat Shield Figure 7.3 Position Bracket on Junction Box Bend remaining half tab down 90 desgrees. Figure 7.6 Attach the Junction Box Figure 7.4 Secure Bracket to Junction Box C. Installation of Fan Follow installation instructions supplied with fan kit. CAUTION Shock Risk Do NOT remove grounding prong from plug. Plug directly into properly grounded threeprong receptacle. Route cord away from appliance. Do NOT route cord under or in front of appliance. Heat & Glo EM-415/EM-415H Rev V 11/07 27

28 8 Finishing A. Hearth Extension A hearth extension must be installed with all replaces to protect the combustible oor in front of the replace from both radiant heat and sparks. See Figures HX3 or HX4 Hearth Ext or equivalent insulation (see Table below) High temperature (300 F min.) continuous, non-combustible sealant Tile, stone or other non-combustible material Fireplace Protective Metal Hearth Strip Metal hearth strips MUST be installed. Sparks or embers may ignite ooring. Floor constructed of wood or other combustible material Figure 8.1 Hearth Extension Construction 2 in. (51 mm) required This replace has been tested and approved for use with a hearth extension insulated to a minimum R value of To substitute materials for the factory-available hearth extensions, see Figure 8.3 and calculate insulation alternatives as per Table 8.1 and the following formulas: Thermal conductivity per inch thickness = k k = (BTU)(inch) / (foot 2 )(hour)( F) Required thickness = Rk Thermal resistance per inch thickness = r r = (foot 2 )(hour)( F) / (BTU)(inch) Required thickness = R / rb. Table 8.1 Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03 Material k per inch thick r per inch thick Minimum thickness required Hearth & Home HX3, HX4 (Micore 300 ) /2 in. USG Micore /2 in. USG Durock Cement Board in. Cement Mortor /8 in. Common Brick /8 in. Ceramic Tile /4 in. Armstrong Privacy Guard Plus /2 in. Marble /8 in /8 in. 28 Heat & Glo EM-415/EM-415H Rev V 11/07