Tablet press PT1090 WIP Washable and flexible

Transcription

1 Tablet press PT1090 WIP Washable and flexible

2 Profil: PT 1090 WIP ( Washing-In-Place) Examples of intervention options: Washable pressing compartment No internal inserts or covers Made of stainless steel Few cables in the pressing compartment Motor driven locking and un-locking of the die table package on the rotary shaft Handling arm for die table change integrated into the machine column Your benefit: Automatic pre-washing Smooth, rustproof surfaces Easier access to the pressing compartment Reduced number of parts to be cleaned Little manual work High level of operating safety Quick product changeover Shorter down-times The automated washing of tablet presses represents an outstanding new cleaning concept! However this is just the result of a logical development to further enhance technology and to increase once more the level of automation during product changeover. The PT 1090 WIP allows us to take a further, crucial step towards greater safety in cleaning, whilst simultaneously increasing efficiency. In conjunction with the tried and tested concept of interchangeable die tables, the PT 1090 WIP provides greater versatility and efficiency in the field of high-performance rotary tablet machines. With its clever design and superior technology, the PT 1090 WIP will be setting new standards in the market. 2 3

3 Washability PT 1090 WIP Powerful Cleaning System Stainless steel piping 7 spray nozzles with reversible direction are located in the compression area. Additional nozzles are placed in the hopper and in the dust extraction Flexible Washing Cycles Washing cycles specific for each product Optimized cleaning for fast product changeover Completely programmable washing cycles include Washing ( Foaming) Soaking Normal Rinsing Rinsing De-ionized water Air blowing 2 washing cycles (cycle A and cycle B ) can be programmed per product Reliable Design Compression area is water and dust tight No internal shrouding that obstructs the cleaning process Most components in the compression area are from non-corrosive materials Compression area base is made from stainless steel and has an automatic drain valve Outside shrouding has a smooth surface finish and making it easy to clean Specifically designed Cleaning units Cleaning unit LHS 2020 LPD with adjustable output on PT1090WIP Housing and control panel made from stainless steel One pump each for cold (40C) and warm de-ionized (80C) water Mixing of detergents and cleaners, purified rinsing and preservatives Possibility of cleaning with foam Controlled either manually or via the key board of the PT1090WIP 4 5

4 Flexibility PT 1090 WIP Die table Fully washable Die table and punch guides made from stainless steel Cams mostly made from plastic Less noise emission Less weight Proven die table removal arm Lift is integrated in one column Retractable Fully covered when retracted Easy handling All components from stainless steel Fast die table changeover Extremely fast die table changeover due to: Automatic chuck to loosen and tighten the die table Less parts that have to be removed (no internal shrouding) as compared to standard unit No sheet metal inserts Window flaps open wide Easy to open middle windows Improved die table removal arm that collapses into one column Automatic disconnect of lubrication lines Intelligent multi function connecting arm Multi function connecting arm for: Cam track anchor including upper punch tightness measurement Base for tablet take-off bar and air reject (fast gate) Base for upper tablet chute with tablet chute backup control Integrated oil lines for punch lubrication 6 7

5 Operation / Control Mechanics Ergonomical control unit 12.4 Touch screen monitor Powerful industrial Pentium PC CD ROM drive Windows NT Operating system UPS power supply HP color inkjet printer Modem for phone service Newly developed feeder base plate New feeder base plate with closed seal for minimized product losss Easily interchangeable seal segments for different tablet sizes and shapes No separate scraper necessary No pre-fill necessary Plastic cover in different designs No tooling required for assembly Highly precise dosing cams Dosing cams automatically lock with position control. Specially designed control panel Stainless steel Smooth surfaces GMP compliant Integrated plugs See-through doors for outside diagnosis Cooling system for air tight panel Safety SPS CAN- Bus VME Bus controller with Motorola CPU Ethernet / TCP/IP interface to operator panel All components are easily accessible in a simple layout Few parts to be disassembled Only a few parts need to be disassembled for a fast product changeover 8 9

6 Specifications Space Requirement Number of stations Punch type EU 19 EU 19 EU 19 EU1 EU (IPT 19) (IPT 19) (IPT 1 ) Tablet output per/h min max Max. main compr. force kn 80* Max. pre-compr. force kn 80* Max. tablet-ø mm Max. filling depth mm (22) 18 (22) Max. tablet thickness mm 8,5 8,5 8,5 8,5 (11) 8,5 (11) Pitch circle-ø mm rpm die-table min Die-Ø mm ,16 38,1 38,1 Die-height mm 22,22 22,22 22,22 23,8 23,8 Punch shaft-ø mm ,35 25,35 Punch length mm 133,6 133,6 (133,35) 133,6 (133,35) 133,6 (133,35) 133,6 Upper punch pen. depth mm Weights 7 kw V +/- 0 % 50/60 Hz Dimensions mm 960 x 960 x 2014 Floor space mm 960 x 960 *Tools only allow a max. of 70 kn