HXB500Asphalt Mixing Plant
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1 HXB500Asphalt Mixing Plant Tel: Fax: Website: NanyangYalong Road Construction Machinery Manufacture Co., Ltd.
2 Ⅰ. The technical index Production capacity(standard conditions) 30-40t/h Total power Operation mode Occupancy area 182.8Kw (Standard Configuration) Manual /Semi-auto /Automatic 48m 25m(Depending on configuration changes) Fuel consumption Diesel 7kg/t Status static state dynamics Measuring Asphalt ±0.25% ±2.0% accuracy Mineral filler ±0.3% ±2.5% Aggregate ±0.5% ±2.5% 1. The technique request about capability It can be made clear that the capability of asphalt mixing plant is that under the standard conditions; it must fulfill the requirements as below simultaneously: (1)Environment temperature :20 C,standard atmospheric pressure; Local altitude should be less than 2000m; (2)The average humidity of Cold aggregate <5% (3)The temperature of the hot asphalt mixture <160 (4)The mixture is middle size, cycle time 45S, the density of stone material in the mixture 1600kg/m 3 (5)The content of fine aggregate in mixture <35%; (6) The filler proportion in the raw aggregate material should not higher than 3%. (7)The cold aggregate must be clean, and it shouldn t include more soil and sundries. The cold aggregate supply should be continuous. (8)The cold aggregate shouldn t include large quantity of oversize grain; otherwise it will cause jam and reduce the aggregate supply capability. (9)The water content in filler material should <0.5%, and the filler shouldn t have conglomeration, agglomeration, otherwise it will cause material supply break and time delay accordingly influence the capacity. (10)The asphalt should be with well wrapping capability, during standard mixing circle, the aggregate should be completely wrapped by asphalt; the asphalt temperature should be controlled in the scope of 150 ± 5. The using asphalt is normal asphalt without any other additives. (11) Other aspects that will influence the producing capability: 1under special environment, the environment condition or the different aggregate character will cause the obvious various capabilities. 2the output of drying drum must include the quantity of hot aggregate flow and recycled filler. 3when using the screen net, the capability may be reduced because of the using mesh size, aggregate supply and the adopted prescription. 4the output of the mixer will vary subject to many specifications, like the aggregate supply, aggregate character and size, the wrapping character between asphalt and aggregate, quantity of asphalt and filler, mixing temperature etc.
3 Ⅱ.Standard Configuration 1.Cold aggregate feed system ⑴ Description of ColdAggregate feed System Cold aggregate supply system has four Silos,VVVT system,unified closed-loop control by the central control room of the computer,automatically adjust to the feeding amount according to the equipment requirements of production and grading. Modular design,easy to Installation and removal;filter on every weigh-batching hopper to prevent bigger aggregate;material detection devices on discharge port,the material to be closely monitored. ⑵ Specifications of ColdAggregate feed System Motor of Single- Silo Electric drum of Inclined belt Wide of Total Belt feeder Volume material conveyor Electric drum Inclined belt 2.2KW 4 4.5m 3 3KW 3KW 500mm 14.8kW 2. Primary screening system (1) Description of primary screening system Mesh screen can be configured according to user required, note when ordering, if not that will be the implementation of this configuration. Primary screening removes super-size stone,effective in reducing heat loss, reduces the load on the main building vibrating screen, improve the heating efficiency. To increase production capacity.
4 ⑵ Specifications of primary screening system Motor Double Vibration Screen surface Total Mesh size Screen box size Capacity power amplitude frequency inclination 4kw 6-8m 900/min 16 40mm 40mm 850mm 2050mm 60~200t/h 4kw 3. Drying drum ⑴ Description of drying drum Drying drum with anew design, it is directly driven by four reducers through universal joint, compact conformation, easy adjustment;dried leaves of the internal layout of aspecial tube, makes material curtain more even, high heat exchange efficiency, drying drum with thermal insulation of external, reduce heat loss. ⑵ Specifications of drying drum Drying drum Drying drum Total Drum size (m) Drive form Reducer power installation angle speed Φ Friction wheel drive 5.5kW r/min 11KW 4. Combustion System (optional) ⑴ Description of combustion system Aset of China oil burner (fuel: diesel oil); the diesel tank will be supplied by client, aset of oil pipes.
5 ⑵ Specifications of combustion system Maximum fuel consumption Fan power Oil pump power Total power 450kg/h 18.5KW 3KW 21.5KW 5. Hot aggregate elevator ⑴ Description of hot aggregate elevator Hoist for the box structure, vertically installed, fully closed, automatic chain tensioning device with anon-return. ⑵ Specifications of hot aggregate elevator Motor Speed of chain hoist Total 7.5kW 1.2m/s 7.5KW 6. Vibration screening system ⑴ Description of vibration screening system Mesh screen can be configured according to user required, note when ordering, if not that will be the implementation of this configuration. Installation of reverse brake motor. Reducing the vibration of mixing building. Exhaust pipe covered, prevent dusts fly. ⑵ Specifications of vibration screening system Type Motor Amplitude Frequency Screen Type Total
6 Three and half 11KW 5~7mm 900/min #37 #22 #11.2 # KW 7. Hot aggregate storage silo ⑴ Description of hot aggregate storage Silo Optimized structure and space of silo, ensure that the aggregate cumulative time stable and accurate weighing. Device has level detector and overflow pipes. ⑵ Specifications of hot aggregate storage Silo Total capacity Types of hot aggregate Discharge form Level Detection 4.25m 3 4types Double diameter cylinder Low 8.Asphalt feeding system (optional) ⑴ Description of asphalt feeding system Calefaction oil: Sprayed with asphalt jet pump, the whole process of conducting oil heating, suitable for a variety of climatic and environmental work. ⑵ Specifications of asphalt feeding system Asphalt tank capacity Asphalt gear pump Total 40 m³ 25.2m 3 /h-7.5kw 9KW 16.5KW
7 9. Recycled powder system (optional) ⑴ Description of recycled powder system Recovery powder recycling by elevator, filler feed spiral with flap valve, impulse control. ⑵ Specifications of recycled powder system Hoist power Powder feed spiral power Total 10. Measuring system 5.5KW 4KW 9.5KW ⑴ Description of measuring system Measuring silo is hanging in a independent groups of the sensor, stable and reliable signal transmission. Measured using pneumatic door, compensation and overweight with automatic fall alarm. ⑵ Specifications of measuring system Mineral scales Powder scales Asphalt scales of Asphalt Total Feed type velum velum velum pump with valve 1000kg 150kg 100kg 5.5KW Pneumatic door 5.5KW 11. Mixing system
8 ⑴ Description of mixing system Mixer is using rotary double-horizontal-shaft forced mixer. Strong mixing, well-stirred, fast, high productivity. Carefully designed and validated leaf structure and layout, with wear-resistant materials to meet international standards, makes the mixing blades up to 50 thousands batches of working life. ⑵ Specifications of mixing system Mixer Capacity Drive motor power Filler feed door type Filler feed door cycle period Asphalt spray pump power Total 600kg 30kW Rotary 36~60S 5.5KW 35.5KW Cyclone dust filter and water dust filter system (optional) ⑴ Description of cyclone dust filter and water dust filter system Grade Icyclone dust filter, grade II Venturi Scrubbing dust filter, high dust collection efficiency. Satisfy the national environmental protection requirements. ⑵ Specifications of cyclone dust filter and water dust filter system Air quantity Air Pressure Motor Sewage pump Raw meal spiral power Total 20364m 3 /h 2805Pa 30kw 25m 3 /h-3kw 5.5KW 38.5KW Cyclone Dust Filter +Bag Dust Filter (optional)
9 ⑴ Description of bag dust filter Grade Iinertial dust collection, grade II bag dust filter and dust compression design for mixing building. Filter bag using USA imported. Instantaneous temperature 220,effect of dust to reach the current standard in Europe. High quality fan, ensure the stability of dust removal system. ⑵ Specifications of bag dust filter Air quantity Air Pressure Filter area Motor Dust exhaust spiral power Raw meal spiral power Bag spiral power Air compressor power Total 33042m 3 /h 3013Pa 420m 2 55kw 5.5KW 5.5KW 4KW 22KW 92KW 13. Mixed material storage silo (optional) ⑴ Description of mixed material storage silo Mixed material silo with side-mounted structure, silo body with asbestos insulation, optimized design of the material vehicle structures, working condition to ensure non-stick material. Switch to control the speed and position of each segment. Mixed material storage system is rational construction, positioning accuracy. Rectangular section design for silo structure, prevent isolation. ⑵ Specifications of mixed material storage silo
10 Silo Capacity Silo insulation Silo door insulation Mixed material discharge height Opening width Average Speed Hoist power Total 23m 3 Mineral wool insulation layer Electric heating tube 3.5m 3.5m 68m/min 15kW 15kW 14. Pneumatic system ⑴ Description of pneumatic system Airline controlled system are composed by air supply, control element and executor. Air compressor using Taiwan imported, air supply(f.r.l), control element(solenoid Valve)& executor(air cylinder)using imported products, reliable performance and stability, has long performance life. Maintenance costs and user fees significantly reduced. ⑵ Specifications of pneumatic system Air compressor Displacement Working pressure Motor Total FG m 3 /min Mpa 7.5KW 7.5KW 15. Electrical control system ⑴ Description of electrical control system
11 Central control room equipped cold and warm air-conditioned, use of rock wool insulation on control room. Push-draw mode windows, wooden floor, suspended ceiling, beautiful, comfortable. Use of advanced micro-control technology, PLC, PC computer-controlled equipment.automatic control system characteristics are as follows:material detection of mixer, hot aggregate silo exchange and cross-functional ingredient, PREALARM model, smart weight correction, ultra-precision and stable weighing system make the operation more convenient, safe. ⑵ Specifications of electrical control system Measuring accuracy(static state) 380V/220V(±5%) 50HZ asphalt ±0.25% Filler ±0.3% Aggregate ±0.5% Ⅲ. Key parts No. Item Application Place of origin 1 Motor Speed Reducer Cold aggregate gradation China 2 Dust Collect Bag Bag dust filter United States 3 Pneumatic butterfly valve Filler system China 4 Screw conveyor Filler system China 5 Pneumatic components Mixing House Taiwan 6 Air Compressor Mixing House Taiwan 7 Sensors Batcher China 8 Computer Control system China 9 Screen Control system China 10 PLC &module Control system Japan 11 Weighing Control system China 12 Charge gauge Aggregate system and Filler system China 13 Low Voltage Control system German 14 Inverter Cold aggregate feeder system and hoist United States 15 Auxiliary relay Control system Japan 16 Printer Control system Japan Ⅳ. Technical specification
12 1. The interrelated standard requirements for Yalong asphalt mixing plant 1Yalong designing is in accordance with P.R.China transports industry standard JT/T ,also our plant performance and every part specification is based on above standard. 2Our plant inspection, checking and accepting are also referring to the above standard. If the clients haven t other special requirements, Yalong will execute according to this one. 3based on the special design required by clients like water dust catcher etc, we can realize that function, but the checking and accepting standard can t execute according to interrelated standard. 4if the above industry standard doesn t related to the standard requirements like the painting quality, panting method, installation and transportation, all will execute according to Yalong Company corporation standard.the clients have the right to indicate the standard, our company will execute according to the client requirement, but when signing the contract, it should be mentioned specially and confirmed by both parties, then come into effect. 5The equipment using environment temperature is ; The client should produce in the scope of allowed environment temperature, if out of this scope, the plant parts maybe damaged 2. The requirements for fuel: A. Light oil: diesel oil,heat calorific power is no small than 46055kJ/kg; B. The heavy oil model is determined according to the selected main burner, heat calorific power is no small than 46055kJ/kg the customer needs to purchase heavy oil according the oil quality standard, and require the oil supplier to provide oil quality essay or the correlative certificates. The using fuel must have well burning and pulverization capability.forbid using kinds of causticity fuel or the products from unqualified oil producing factory. (All the burner damage or failure that caused by diesel or heavy oil quality problem, the correlative damaged spare parts and customer oneself should afford the repair expense. 3. The items of the customer equipped oneself (1) All the cables out of control-room and transformer should be equipped by customers,supplier can provide the type and requirement of the cable. (2) The customer should build the foundation according to the load requirements and the foundation drawing provided by the supplier. The customer can increase or deepen the foundation concrete or redesign the plant installation foundation and accessory establishments. (3) The crane, power supply, electric welding equipment and other necessary instruments, material used for installation; the lube and grease for the equipment, the material used for foundation. (4) The required material during debugging and producing, sand, stone material, asphalt, fuel oil, heat transmitting oil, dumping car, loader and operator etc. the necessary test and assay. (5) Heat transmitting oil should be equipped by the customer, temperature degree 320,and the cables from hot oil stove control cabinet to transformer should be equipped by the customer. (6) The power supply system should adopt single loop three phase four wire type, 380V,50HZ; if there is any special requirement, it should indicate in the contract. (7) The other required equipment, instrument and work not mentioned in this configuration and specification. (8)According to the actual situation, the customer should be responsible for the anti-thunder and earthing equipment himself. (9) The air conditioner and printer needed in control room should be equipped by client, we can provide type
13 of them for reference; and we have provided joint position for air conditioner and printer; Ⅵ. Special instruction 1. Because of the continuous creation and improvement on the technology and manufacturing technics, our company has rights to change this configuration and specification before the customer-choosing model and ordering, and without notifying the customer who had gotten this configuration and specification but haven t ordered. Such client should consult our company before ordering. at the premise of guaranteeing the plant s function and capability, some specification or power maybe changed in above specification with the continues improvement of the product, and we will not inform the client this change again. 2. About the special equipment like the stove equipped with our plant, the client should apply installation for local supervision department and our company assists with construction. 3. The wet dust catcher matched with plant is just feasible for some area with low environment protection requirement. If there is high environment protection requirement, user must choose bag dust catcher system.
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