Quantity X Section Assembly (Intermittent and Continuous Circulation Only)

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1 V. Repair Parts Section Assembly and Canopy Group...30 Base Assembly...3 Manifold and Main Burners Inch Main Burners mm Main Burners...36 Pilot Burner and Gas Valve Continuous Ignition (Standing Pilot)...38 Electronic Ignition...40 Jacket Assembly...4 Water Trim...44 Controls...46 Draft Hood and Vent Damper...47 Key Part 0 0X Section Assembly (Intermittent and Continuous Circulation Only) Section Assembly, Complete Section Assembly (Gravity Circulation Only) Section Assembly, Complete

2 Key. Canopy Group Part 0 0X A Canopy Assembly (except for 06H) Canopy Assembly 06H B Carriage Bolt, /4-0 x " C Flat Washer, /4" D Nut, Hex, / E Cerafelt Sealing Strip, /" x " x 0' F Flue Gas Baffle (*Standing Pilot " Burners Only) (** LP Standing Pilot " Burners Only) (*** Standing Pilot Models Only) *** ** 3** 4** 5** 6** 7* 8* 9* Section Assembly and Canopy Group 30

3 THIS PAGE LEFT INTENTIONALLY BLANK 3

4 Base Assembly Key 3 3. Base Assembly 3 3A Base Assembly (Complete) Available for Inch Burners Only Base Tray Boiler Size Part Qty X X Key Boiler Size 3. Base Assembly Continued 3B Base Wrapper Part Qty X B Base End Insulation All B Base Rear Insulation X

5 Key Boiler Size 3. Base Assembly Continued 3C 3D Base Front Panel Assembly Burner Tray (" Main Burners) Burner Tray (40mm Main Burners) Part Qty X X X Key Boiler Size 3. Base Assembly Continued Part Qty. 3E Base Leg Assembly All E Base Leg All E Nylon Glide All F 3G 3H 3J 3K 3L Burner Access Panel Cerafelt Sealing Strip, " x " x 0' (Section Assembly to Base) Self-Tapping Screw, /4" -0 x /" Self-Tapping Screw, 5/6" -8 x -/4" Flat Washer, 5/6", USS Hex Lock Nut, 5/ X All thru thru All All All

6 34 Manifold and Main Burners ( Inch Main Burners)

7 Key Part 0 0X Manifold and Main Burners ( Inch Main Burners Only) 4A Main Burner B Main Burner with Pilot Bracket -- See Table Below C Manifold D Main Burner Orifice -- See Table Below 4E 4F Screw, Machine, Slotted Round Head, #0-3 x 3/6" (Standing Pilot) Screw, Machine, Philips Head w/captive Lockwasher, #0-3 x /4" (Electronic Ignition) Screw, Self Tapping, Philips Pan Head, /4-0 x /" B. Inch Main Burner with Pilot Bracket, 4-volt Continuous Ignition (Standing Pilot) Natural Gas Only 4B Main Burner with 70 Q350 Pilot Bracket and Offset Lancings Main Burner with 60 Pilot Bracket B. Inch Main Burner with Pilot Bracket, 4-volt Continuous Ignition (Standing Pilot) LP Gas Only 4B Main Burner with 45 Pilot Bracket 836 4B. 8 Inch Main Burner with Pilot Bracket, Electronic Ignition Only 4B Main Burner with 60 Pilot Bracket D. Inch Main Burner Orifices, Natural Gas, Normal Altitude, U.S.A. and Canada 4D Main Burner Orifice, #47 (White) Main Burner Orifice, #45 (Pink) D. Inch Main Burner Orifices, LP/Propane, Normal Altitude, U.S.A. and Canada Main Burner Orifice,.5 mm (Purple) D Main Burner Orifice, #55 (Green) Main Burner Orifice, 3/64" (Blue)

8 Manifold and Main Burners (40mm Main Burners) Key MM Main Burners Only Part 0X A Main Burner B. 40 MM Main Burner, Electronic Ignition Only 4B Main Burner with 48 Pilot Bracket Main Burner with 4 Pilot Bracket B. 40 MM Main Burner, 4-volt Continuous Ignition (Standing Pilot) Natural Gas Only 4B Main Burner with 48 Pilot Bracket Main Burner with 4 Pilot Bracket B. 40 MM Main Burner, 4-volt Continuous Ignition (Standing Pilot) LP Gas Only 4B Main Burner with 48 Pilot Bracket Main Burner with 4 Pilot Bracket

9 Key MM Main Burners Only (Continued) 4C. 40MM Main Burner Manifold Part 0X C Manifold D. 40 MM Main Burner, Natural Gas, Ft. USA Only # D # # D. 40 MM Main Burner, LP Gas, Ft. USA Only 4D # # D. 40 MM Main Burner, Natural Gas, Ft. USA Only 4D #4 879 N/A 3 # D. 40 MM Main Burner, LP Gas, Ft. USA Only 4D # N/A # D. 40 MM Main Burner, Natural Gas, Ft. Canada Only 4D # N/A 3 4 # D. 40 MM Main Burner, LP Gas, Ft. Canada Only 4D #5 87 N/A Screw, Machine, Slotted Round Head, #0-3 x 3/6" (Standing Pilot) E Screw, Machine, Philips Head w/captive Lockwasher, #0-3 x /4" (Electronic Ignition) 4F Screw, Self Tapping, Philips Pan Head, /4-0 x /" G Injection Shield Assembly A/R A/R A/R A/R A/R A/R A/R A/R A/R : number of cast iron sections 37

10 * " Burner Only ** 40mm Burner Only Key Part 0 0X Pilot Burner and Gas Valve, 4-volt Continuous Ignition, Natural Gas ( Inch and 40mm Main Burners) 5A Pilot Burner, Honeywell Q350A * Pilot Burner, Honeywell Q37A ** 5B Pilot Orifice, Honeywell " Included Pilot Orifice, Honeywell 38846AG.06" with 5A 5C Adptr, /4"OD x /4" NPT Included w/5a & 5E D 5E Pilot Tubing, /4" OD x 30" LG 836 Pilot Tubing, /4" OD x 40" LG 8363 Gas Valve, Honeywell VR800C * * * * * * Gas Valve, Honeywell VR8300C * * * * Gas Valve, Honeywell VR800C ** ** ** ** ** ** Gas Valve, Honeywell VR8300C ** ** ** ** 5F Thermocouple, 30", Honeywell Q309A

11 Key Part 0 0X Pilot Burner and Gas Valve, 4-volt Continuous Ignition, LP/Propane ( Inch and 40mm Main Burners) 5A 5B 5C 5D 5E 5F Pilot Burner, Honeywell Q37A Pilot Burner Assembly, Honeywell Q350A (Includes 5B & 5F) Pilot Orifice, Honeywell (.008") Included with 5A Adptr, /4"OD x /4" NPT Included w/5a & 5E Pilot Tubing, /4" OD x 30" LG 836 Pilot Tubing, /4" OD x 40" LG 8363 Gas Valve, Honeywell VR800C Gas Valve, Honeywell VR8300C Thermocouple, 30", Honeywell Q309A Pilot Orifice, Honeywell 38846KR (.04") 39

12 Key Part 0 0X Pilot Burner and Gas Valve, Electronic Ignition (EI), Natural Gas 5A Pilot Burner, Honeywell Q348A B Pilot Orifice, Honeywell 38846NE Included with 5A 5C Compression Nut/Fitting, /4" OD x /4 C.C. (Included with 5A and 5E) Pilot Tubing, /4" OD x 30" 836 Pilot Tubing, /4" OD x 40" 8363 Gas Valve, Honeywell VR804C Gas Valve, Honeywell VR8304P F Igniter/Sensor Cable, 36", Honeywell G Ground Wire Assembly D 5E 5. Pilot Burner and Gas Valve, Electronic Ignition (EI), LP/Propane 5A Pilot Burner, Honeywell Q348A B Pilot Orifice, Honeywell 38846KP Included with 5A 5C Compression Nut/Fitting, /4" OD x /4 C.C. (Included with 5A and 5E) Pilot Tubing, /4" OD x 30" 836 Pilot Tubing, /4" OD x 40" 8363 Gas Valve, Honeywell VR804C Gas Valve, Honeywell VR8304P F Igniter/Sensor Cable, 36", Honeywell G Ground Wire Assembly D 5E 40

13 Key 6. Jacket Assembly, Complete Part 0 0X Jacket Assembly, Complete Jacket Assembly A Jacket Wrap-Around Panel

14 4

15 Key 6. Jacket Assembly (Continued) 6B 6C 6D 6E 6F Jacket Vestibule Panel Jacket Top Panel Jacket Front Removable Door Jacket Lower Front Panel Sheet Metal Screw, Type AB, Phillips Truss Head, #8 x /" Part 0 0X G Snap Bushing, Heyco SB H Snap Bushing, Heyco SB

16 44 Water Trim

17 Key 7 Part Safety Relief Valve, 30 psi, 3/4 NPT, Conbraco Safety Relief Valve, 50 psi, 3/4 NPT, Conbraco Circulator, Bell & Gossett SLC-30 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Bell & Gossett NRF B Gasket, Bell & Gossett NRF Circulator, Grundfos Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Grundfos UP 5-4F B Gasket, Grundfos Circulator, Taco 007 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco 007F B Gasket, Taco '00' Series Circulator, Taco 000 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco B Gasket, Taco '00' Series Miscellaneous Circulator Hardware (Intermittent and Continuous Circulation Only) 9A Flange, -/4 NPT B Screw, Cap Hex Head, 7/6-4 x -/" C Nut, Hex, 7/ Limit Control 0A Limit, Honeywell L4080D B Well, / NPT (Included w/0a) - 0C Limit, Honeywell L4080B (Dual Limit Only) D Well, 3/4 NPT, Honeywell 3870A (Dual Limit Only) Miscellaneous Trim A Drain Valve, Conbraco B Temperature - Pressure Gauge U C Nipple, -/4 NPT x 3" or D Tee, -/4 x 3/4 x -/4 NPT or E Nipple, -/4 NPT x 4"

18 Key Part. Transformer/Relay Assembly (Intermittent Circulation Only) A Junction Box, 4" x 4" x -/" B Transformer/Relay, Honeywell R885D U C Relay, Honeywell R8U U. Transformer (Continuous and Gravity Circulation Only) A Junction Box, 4" x 4" x -/" D Transformer, 40VA, Honeywell AT40D0 or AT7D Flame Rollout Switch 3A Flame Rollout Switch B Flame Rollout Switch Mounting Bracket Blocked Vent Switch 4 Blocked Vent Switch Replacement Assembly Ignition Module (EI Only) 5A Ignition Module, Honeywell S860M B Ignition Module Support Bracket

19 Key 6. Draft Hood Carton Part 0 0X Draft Hood Vent Damper 4" 863 5" " " " Vent Reducer 8 Reducer, 4" x 3" 47

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