Semi-Automated / Automated COP Cleaning Process. September 11, 2018

Transcription

1 Semi-Automated / Automated COP Cleaning Process September 11, 2018

2 CIP vs. COP Clean-In-Place (CIP) An automated system for cleaning processing equipment in place without disassembly. - Spray clean vessels and pressure/flow clean piping - Remove residue with chemical - Little manual intervention Clean-Out-of-Place (COP) COP is required to clean process items that are unable to be cleaned in place and must be disassembled to achieve a complete clean.

3 TACT: Critical Cleaning Parameters Effective cleaning is a combination of both Physical and Chemical processes. When one parameter is decreased the other parameters must compensate. Time Action Chemical /Concentration Temperature emperature Time Chemistry Action

4 Food & Beverage Systems

5 The Cleaning Challenge

6 A Semi-Automated Cleaning Solution Clean-Out-of-Place (COP) Parts Washers

7 COP Parts Washers - Applications Weigh Buckets, Chutes, Hoppers Filler Components Belting

8 COP Parts Washer - Wrong Applications Large quantities Buckets Totes Buoyant items

9 COP Parts Washer - Wrong COP Applications Items too large for the tank Buoyant Items

10 Why a COP Parts Washer? Improved Cleaning Standards Consistent, Repeatable Results Cleaning procedures can be documented Increased Productivity Faster, cleaner results Decreased handling - fewer damaged and lost components Increased Labor, Chemical & Water Savings Lower chemical, energy and water costs Labor reductions, can reassign operators to production duties Improved Safety Higher temperatures and stronger concentrations with minimized operator exposure Isolate cleaning process Easy to specify, quick to deliver New Configured Design Offering

11 COP Parts Washers in a Configured Design Offering

12 Easy-to-Configure COP Parts Washers Model Number Key for quick option selection and a fully defined COP Parts Washer.

13 Clear COP Parts Washer Technical Details

14 COP Parts Washer Features

15 Sanitary Design Features SANI-MATIC S SANITARY JET DESIGN EFFICIENT DIRECT FLOW PRECISION MACHINED & COMPLETELY DRAINABLE NON-SANITARY DRILLED DESIGN LESS IMPACT NICHES & NOT DRAINABLE Manifold

16 Operational Features: Side Jet Manifolds Dual Side Jet Recirculation Washes Fittings and Components (End View) Creates Rolling, Turbulent Action 85% Tank Turnover Quad Side Jet Recirculation Washes Fittings and Components (Tanks Deeper than 24 )

17 Operational Features: End Jet Manifold Creates longitudinal flows Washes tube, pipe, and hose interiors

18 Operational Features: Combination Jet Recirculation Requires Two Selector Valves to Run Either Side or End Jet (multiple positions for flow control) Creates Both Longitudinal and Rolling Flows to Wash Fittings, Components, Hoses, etc. NOTE: It is NOT recommended to run both at the same time at 100% due to reduced pump flow and counteracting agitation

19 Optional Features: Hose Cleaning Manifold Dedicated flow for multiple hoses to accommodate 5 FPS (feet per second) flow rates Dedicated manual isolation valve Removable manifold assembly Ancillary reducers required for alternate connection sizes

20 A Fully Automated COP Parts Washer Automation - PLC/HMI Conductivity Analyzer

21 SaniCab - An Automated Solution Standard Sizes P335 (3x3x5) P365 (3x6x5) P445 (4x4x5)

22 What Can the SaniCab Clean? (Applications) Totes Trays/Pans Elevator Buckets Weigh Scales/Hoppers/Feed Pans Piston fillers Elevator Buckets Bakery Pans/Trays/Racks Totes/Drums Buckets/Barrels Freezer Spacers/Slip Sheets Belting Pallets Weigh Scales Belting Piston Filler

23 SaniCab Applications Weigh Scale Systems Markets Protein Snack Cheese Confectionary Vegetables Grains Scale Systems Weigh Scales/Vibratory Feed Pans/Chutes

24 SaniCab Applications Elevator Systems Markets Co-Packers Snacks (chips, nuts) Cheese Confectionary Fruits /Vegetables Elevator Systems Elevator Buckets

25 SaniCab Applications Rotary Fillers for Viscous / Whole Products Markets Prepared Foods - Jelly - Salsa - Soups Rotary Filler Systems Piston Fillers / Filler Cups

26 Why Might You Need a SaniCab? What are the manufacturing pain points? Increased sanitary requirements. - Seeking full spray coverage? - Allergen cross-contamination concerns? - Need repeatable cleaning results? - Documentation requirements (FSMA)? Pressure to improve productivity. - Want to Increase uptime? - Clean more, faster? - Reassign cleaning labor for other production needs? Corporate sustainability initiatives. - Need to show efforts to reduce water use? - Reduce chemical use?

27 SaniCab Meeting Increased Sanitary Requirements Full Spray Coverage Full Spray Coverage Two (2) sprays spaced evenly on each sidewall One (1) overhead One (1) lower spray Includes port for optional lower spray assembly Hydraulically driven rotary union NOTE: Spray devices maintain quick disconnect for easy inspection and cleaning

28 SaniCab Meeting Increased Sanitary Requirements Repeatable, Documentable Results SaniCab Automation Features Batch Washing Automatic Monitored and Controlled Parameters Cyclical Operation Process Recording including SaniTrend (Data acquisition program), Chart Recorders Chemical Addition & Conductivity Controls Temperature & Level Controls

29 SaniCab Improved Productivity Faster Cleaning Recirculated Pre-Rinse 3 Mins Nominal Soils Minutes 3 Mins F Recirculated Detergent Wash Moderate Soils Minute Cycles 3 Mins 3 Mins Recirculated Post Rinse 3 Mins F Recirculated Final Rinse Heavy Soils Minute Cycles 3 Mins 3 Mins 3 Mins F Cleaning Cycle dependent upon type, amount, and adhesion of soils The Final Rinse is reused for next cycle s pre-rinse The Post Rinse is reused for next cycles detergent wash. If sanitizer is utilized, then it is not reused. The Final Rinse is reused for next cycle s detergent wash

30 SaniCab - Improved Productivity Custom-Designed Racks Rack-on-Cart. One washer and several carts can clean a variety of items throughout a plant. Custom-designed to the application Adjustable bars to accommodate a variety of items Transfer cart can move parts safely across the plant

31 Portable Rack-On-Cart Assembly Elevator Bucket Rack Dicer Parts Rack

32 Portable Rack-On-Cart Assembly Rotary Filler Rack Systems Filler Cups Rotary Piston Filler

33 Portable Rack-On-Cart Assembly Bucket Rack Belting Rack Tote Rack

34 SaniCab Improved Productivity Dryer Module Increased Productivity. Turnaround times up to 75% faster Four (4) Points of entry for dryer air Available in electric or steam Capable of temperatures up to 200 F Available for existing systems, which can be retrofitted Not filtered Compact, easy to install Heater Cabinet / Remote Mounted

35 Bio-Pharm Systems

36 PharmaCab Series - GMP Washers PharmaCab SP333 PharmaCab MP Series PharmaCab LP Series Meet ASME BPE Cabinet Washer Standards cgmp Compliant

37 PharmaCab SP Series Configured Design Offering SP W x 34 D x 40 H SP W x 48 D x 40 H SP W x 52 D x 48 H

38 Easy-to-Configure GMP Washer

39 PharmaCab MP PharmaCab MP Cabinet Washers to wash an entire suite of process parts. Pit Mounted Floor Mounted

40 ADEPT Rack Program Accurate Design Exact Placement Targeted spray (ADEPT) Rack Program PharmaCab MP Series Multi-Part Rack PharmaCab MP Series Lyo Tray Rack

41 PharmaCab LP Series Automated IBC Cleaning, Validatable Cleaning Vertically Descending Spray Arms Accommodate Multiple IBC Sizes

42 Questions