Hustler Z Bac Vac Parts Manual ,

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1 Hustler Z Bac Vac Parts Manual 967, 988 Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas

2 t /08

3 Table of Contents Chapter General Information Chapter Hopper Front Assembly Door Assembly Hopper Assembly Chapter Blower Assembly Transition Chute Assembly Spindle Housing Assembly Chapter Blower Installation, 7" Deck Blower Installation, 60" Deck Blower Installation, 5" Deck Blower Installation, 7" XR7 Deck Blower Installation, 66" XR7 Deck Blower Installation, 60" XR7 Deck Blower Installation, 5" XR7 Deck Bac-Vac Installation Without ROPS Bac-Vac Installation With ROPS Weight Installation Index i /08

4 56 06/08

5 Chapter General Information This Manual covers 577K Hustler Z Bac Vac for 5" Deck, 585K Hustler Z Bac Vac for 60" Deck, 5758K Hustler Z Bac Vac for 7" Deck, 967 Hustler Z Bac Vac Assembly, 988 Hustler Z XR7 Bac Vac Assembly, 59 Hustler Z 5 Deck Adapter Kit, 50 Hustler Z 60" Deck Adapter Kit, and 508 Hustler Z 7" Deck Adapter Kit, 070 5" XR7 Adapter Kit, " XR7 Adapter Kit, " XR7 Adapter Kit, and 07 7" XR7 Adapter Kit. Service Literature PART DESCRIPTION 58 Hustler Z Bac Vac Owner s Manual XR7 Bac Vac Owner s Manual 56 Parts Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts /08 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS NM SIZE FT-LBS NM M.. 7 M M M M M M M M M Lubricate all grease zerks. NOTE: /08

7 Chapter Contents Hopper Front Assembly Door Assembly Hopper Assembly /08 -

8 Hopper Front Assembly A VIEW A /08

9 Hopper Front Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION SIDE MOUNTING SCREEN ANGLE HOPPER SCREEN HOPPER SCREEN STRAP REAR MOUNTING SCREEN ANGLE NT.-8 HX NL ZN FW. X.00 X. HRD ZN FDW.00 X.8 X.06 ZN CS.5-0 X.65 HX G5 ZN FIBERGLASS HOPPER SPOUT DEFLECTOR CS.50-0X.500 HX G5 ZN NT.50-0 HX NL ZN FW.50X.560X.0 SAE ZN CS.50-0 X.00 HX G5 ZN HINGE SEAL. X.75 9" LONG LH CORNER SUPPORT RH CORNER SUPPORT CS.50-0 X.00 HX G5 ZN NT.-8 CAMTAINER FASTNER CS.50-0 X.75 HX G5 ZN SPOUT WINDOW TRIM OVERFLOW WINDOW CS.-8 X.00 HX G5 ZN CS.-8 X.00 HX G5 ZN LW. MED SPRING ZN CP.5D X.50 LG HML ZN PIVOT BEARING DISC DOOR LINKAGE DOOR STRAP LINKAGE LH PIVOT LINKAGE RH PIVOT LINKAGE CE.500 X.5.56 X.09 ZN RH DOOR LATCH LINKAGE LH DOOR LATCH LINKAGE HANDLE UV.75 ID X 5" LG BLACK GRIP BAC VAC FRAME RP.50 X.75 HEAVY SPIRAL CLOSE OUT PLATE NOTES:. Glue with Scotch Grip Plastic Adhesive.. Adjust both corner supports to the upper corners and tighten top bolts on hinge first then side bolts /08 -

10 Door Assembly /08

11 Door Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION REAR DOOR COVER HANDLE CS.50-0 X.750 H X G5 ZN FW.50 X.560 X.0 SAE ZN CS.50-0 X.65 HX G5 ZN FDW.000 X.8 X.06 ZN CS.50-0 X.000 HX G5 ZN LH DOOR RH DOOR RIVET.87 X.75 X.75 HD DIA NT.50-0 HX NL ZN DOOR CHANNEL LH WHEEL BRACKET RH WHEEL BRACKET FW.06 X.000 X.06 ZN NT.75-6 HX LK NY X.75 /8 BORE GRAY WHEEL BOTTOM PLATE DOOR SCREEN STRAP DOOR SCREEN. Wheel to turn freely. NOTES: 56 06/08-5

12 Hopper Assembly 59 HOPPER DOOR ASSEMBLY HOPPER FRONT ASSEMBLY /08

13 Hopper Assembly 59 INDEX SERVICE PART MFG. PART QTY. DESCRIPTION CS.50-0 X.65 HX G5 ZN FW.50 X.560 X.0 SAE ZN PIVOT BEARING DISC CP.5D X.50 LG HML ZN MADE IN U.S.A.-COMBO DECAL BAC VAC ID DECAL NOTES:. Door to be flush with top surface of hopper assembly. Adjust door until sides align evenly with hopper. If needed, continue to adjust door until door assembly rests against the hopper in the closed position. Finish installing linkage.. Rotate handle several times to ensure proper opening and closing of door assembly, adjust as required.. Adjust 78 (Close Out Plate) to close gap between front assembly and door assembly see Chapter, Hopper Front Assembly on page /08-7

14 /08

15 Chapter Contents Blower Assembly Transition Chute Assembly Spindle Housing Assembly /08 -

16 Blower Assembly /08

17 Blower Assembly 550 INDEX SERVICE PART MFG PART QTY. DESCRIPTION CS.50-0 X.50 HX G5 ZN LW.50 MEDIUM SPRING ZN FW.50 X.750 X.80 ZN DRIVE PULLEY BLOWER TOP BEARING W/O COLLAR CAST SPINDLE HOUSING IMPELLER JACK SHAFT KEY FW.00 X.50 X. ZN CS.50- X.750 HX G5 ZN NT.-8 HX G5 ZN FW. X.687 X.05/.080 HD ZN BLOWER HOUSING CS.50- X.50 HX G5 ZN BEARING DISK 8 UPPER IDLER ARM CW.560 X.0 X.050 PN NT.50- UNT LK G5 ZN CS.75-6 X.750 HX G5 ZN FW.06 X.8 X.060 SAE HRD ZN FLAT IDLER PULLEY SPRING / COIL PL DECK LIFT SPRING CHAIN SPINDLE HOUSING ASSEMBLY CS.50- X.00 HX G5 ZN PULLEY LOWER IDLER ARM CS.75-6 X.750 G5 ZN IDLER SPACER NT.75-6 HX G5 ZN MS.5-0 X.750 TH CR ZN 5 5 BLOWER INLET FW.8 X.65 X.05/.080 HD ZN NT.5-0 HX G5 ZN NOTES:. Torque bottom bolt to 65 ft. lbs. first then torque top bolt to 65 ft. lbs.. Tighten to snug up assembly and still allow idler to rotate. Apply Loctite.. Assemble bearings in spindle housing with extended race to the inside /08 -

18 Transition Chute Assembly 550 BLOWER ASSEMBLY /08

19 Transition Chute Assembly 550 INDEX SERVICE PART MFG PART QTY. DESCRIPTION CS.5-0 X.65 HX G5 ZN FW.8 X.67 X.05/.080 HD ZN PULLEY COVER UPPER BLOWER BELT NT.5-0 HX G5 ZN LW.5 MEDIUM SPRING ZN TRANSITION CHUTE MS.5-0 X.750 TH CR ZN DANGER BLOWER DECAL BELT & PULLEY DECAL WHIRLING BLADES DECAL NOTES:. Decal to be readable from blower outlet (hose) side /08-5

20 Spindle Housing Assembly /08

21 Spindle Housing Assembly 5067 ITEM SERVICE PART MFG. PART QTY DESCRIPTION 077 N/A BEARING W/O COLLAR 08 N/A CAST SPINDLE HOUSING N/A SPINDLE SHAFT 0005 N/A GREASE FITTING NOTES:. Install upper bearing with extended inner race up and lower bearing with extended inner race down /08-7

22 /08

23 Chapter Contents Blower Installation, 7" Deck Blower Installation, 60" Deck Blower Installation, 5" Deck Blower Installation, 7" XR7 Deck Blower Installation, 66" XR7 Deck Blower Installation, 60" XR7 Deck Blower Installation, 5" XR7 Deck Bac-Vac Installation Without ROPS Bac-Vac Installation With ROPS Weight Installation /08 -

24 Blower Installation, 7" Deck BLOWER ASSEMBLY " DECK /08

25 Blower Installation, 7" Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION LOWER BLOWER BELT CS.75-6 X.00 HX G5 ZNYC PULLEY COVER CB.75-6 X.750 STD ZN BLOWER PIVOT MOUNT CS X.500 HX G5 ZNYC PULLEY HP.8 X.690 ZN BLOWER MOUNT CE.80 X X.60 ZN FW.06 X.8 X.060 SAE HD ZN NT.75-6 HX GRD 5 ZN LOWER BLOWER IDLER COVER " DISCHARGE ADAPTER NOTES:. Torque to ft. lbs.. All components are contained in 508 Deck Adapter Kit for Hustler Z Bac Vac.. Used on mowers with serial numbers after /08 -

26 Blower Installation, 60" Deck BLOWER ASSEMBLY " DECK /08

27 Blower Installation, 60" Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION LOWER BLOWER BELT PULLEY COVER CB.75-6 X.750 STD ZN 0 0 BLOWER PIVOT MOUNT CS.75-6 X.00 HX G5 ZNYC " DISCHARGE ADAPTER CS X.500 HX G5 ZN CS.500- X.500 HX G5 ZNYC PULLEY HP.8 X.690 ZN BLOWER MOUNT CE.80 X X.60 ZN FW.06 X.8 X.060 SAE HD ZN NT.75-6 HX GRD 5 ZN NOTES:. Torque to ft. lbs.. All components are contained in 50 Deck Adapter Kit for Hustler Z Bac Vac.. Use on deck with saddless spindle assemblies.. Used on mowers with serial numbers after /08-5

28 Blower Installation, 5" Deck BLOWER ASSEMBLY " DECK /08

29 Blower Installation, 5" Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION LOWER BLOWER BELT PULLEY COVER CB.75-6 X.750 STD ZN BLOWER PIVOT BRACKET CB.75-6 X.00 STD CD " DISCHARGE ADAPTER CS.500- X.500 HX G5 ZNYC PULLEY HP.8 X.690 ZN BLOWER MOUNT CE.80 X X.60 ZN FW.06 X.8 X.060 SAE HD ZN NT.75-6 HX GRD 5 ZN NOTES;. Torque to ft. lbs.. All components are contained in 59 Deck Adapter Kit for Hustler Z Bac Vac.. Used on mowers with serial numbers after /08-7

30 Blower Installation, 7" XR7 Deck BLOWER ASSEMBLY " DECK /08

31 Blower Installation, 7" XR7 Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION PULLEY COVER LOWER BLOWER BELT NT.75-6 HXZY NL FW.06 X.8 X.060 SAE BLOWER PIVOT MOUNT CS.500- X.50 HX G HP.8 X.690 ZN CE.80 X X.60 ZN PULLEY CHUTE MOUNT CB.75-6 X.00 STD CD BLOWER COVER FW.X.687X.05/.080H CS.-8X.000 HX G NT.-8 HXZY NL NOTES:. Torque to ft. lbs.. All components are contained in 07 Deck Adapter Kit for Hustler Z XR7 7" Bac Vac /08-9

32 Blower Installation, 66" XR7 Deck BLOWER ASSEMBLY " DECK /08

33 Blower Installation, 66" XR7 Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION PULLEY COVER 66" XR7 DECK LOWER BLOWER BELT NT.75-6 HXZY NL FW.06 X.8 X.060 SAE BLOWER PIVOT MOUNT CS.500- X.50 HX G HP.8 X.690 ZN CE.80 X X.60 ZN PULLEY CHUTE MOUNT CB.75-6 X.00 STD CD BLOWER GUARD FW.X.687X.05/.080H CS.-8X.000 HX G NT.-8 HXZY NL NOTES:. Torque to ft. lbs.. All components are contained in 076 Deck Adapter Kit for Hustler Z XR7 66" Bac Vac /08 -

34 Blower Installation, 60" XR7 Deck BLOWER ASSEMBLY " DECK /08

35 Blower Installation, 60" XR7 Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION PULLEY COVER LOWER BLOWER BELT NT.75-6 HXZY NL FW.06 X.8 X.060 SAE BLOWER PIVOT MOUNT " XR7 BLOWER SPACER CS.500- X.50 HX G HP.8 X.690 ZN CE.80 X X.60 ZN PULLEY CHUTE MOUNT CB.75-6 X.00 STD CD CB.75-6X.50 STD G BLOWER GUARD FW.X.687X.05/.080H CS.-8X.000 HX G NT.-8 HXZY NL NOTES:. Torque to ft. lbs.. All components are contained in 078 Deck Adapter Kit for Hustler Z XR7 60" Bac Vac /08 -

36 Blower Installation, 5" XR7 Deck BLOWER ASSEMBLY " DECK /08

37 Blower Installation, 5" XR7 Deck INDEX SERVICE PART MFG. PART QTY. DESCRIPTION PULLEY COVER BLOWER LOWER BLOWER BELT NT.75-6 HXZY NL FW.06 X.8 X.060 SAE BLOWER PIVOT MOUNT CS.500- X.50 HX G HP.8 X.690 ZN CE.80 X X.60 ZN PULLEY CHUTE MOUNT CB.75-6 X.00 STD CD CB.75-6 X.50 STD G BLOWER GUARD FW.X.687X.05/.080H CS.-8X.000 HX G NT.-8 HXZY NL NOTES:. Torque to ft. lbs.. All components are contained in 070 Deck Adapter Kit for Hustler Z XR7 5" Bac Vac /08-5

38 Bac-Vac Installation Without ROPS BAC VAC ASSEMBLY HUSTLER Z TRACTOR /08

39 Bac-Vac Installation Without ROPS INDEX SERVICE PART MFG. PART QTY. DESCRIPTION FLEXIBLE TRANSFER TUBE XR7 BAC VAC FLEXIBLE TRANSFER TUBE HOSE CLAMP MMZ BAC VAC MOUNT BRACKET HP.8 X.690 ZN FW.656 X. X.090 ZN CE.65 X X.8 ZN CS.500- X.5 HX G5 ZNYC FW.5 X.06 X.090 SAE HD ZN NT.500- HX G5 ZNYC SC #0 X.750 PHILLIPS TYAB ZN TAIL PIPE EXTENSION (HONDA/KAWASAKI) TAIL PIPE EXTENSION (7 KOHLER) NOTES:. Second clamp is installed on Flexible Transfer Tube at Blower Outlet /08-7

40 Bac-Vac Installation With ROPS BAC VAC ASSEMBLY 5 6 HUSTLER Z TRACTOR HUSTLER Z ROPS /08

41 Bac-Vac Installation With ROPS INDEX SERVICE PART MFG. PART QTY. DESCRIPTION FLEXIBLE TRANSFER TUBE XR7 BAC VAC FLEXIBLE TRANSFER TUBE HOSE CLAMP MMZ BAC VAC MOUNT BRACKET HP.8 X.690 ZN FW.656 X. X.090 ZN CE.65 X X.8 ZN SC #0 X.750 PHILLIPS TYAB ZN TAIL PIPE EXTENSION (HONDA/KAWASAKI) TAIL PIPE EXTENSION (7 KOHLER) NOTES:. Second clamp is installed on Flexible Transfer Tube at Blower Outlet /08-9

42 Weight Installation TRACTOR FRAME /08

43 Weight Installation INDEX SERVICE PART MFG. PART QTY. DESCRIPTION 5 5 BAC VAC WEIGHT WG NT.75-6 ZN FW.06 X.5 X. HRD ZN SQ BOTTOM /8-6 U-BOLT NOTES: 56 06/08 -

44 /08

45 Numerical Index Part No. Page No. Index Numerics , -5, , , -5, -7 -, -5, -7, -9, -, -, , , -5, -7, -9, -, -, -5, -7, , , -9, -, -, , -9, -, -, , , -, -5, , , , -9, -, -, , , -5, -7, , , -5, -7, -9, -, -, , , -, , , -9, -, -, Part No. Page No , -, , -, -, , , , , , , , K - 585K - Part No. Page No. 59 -, , , K , , , , -7, -, , , , , , /08 i-

46 Part No. Page No. Part No. Page No. Part No. Page No , , -, -5, -7, -9, -, -, , -5 -, -9, -, -, , , , , , i /08

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