RAYPAK HOT WATER & HEATING

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1 All copper & bronze construction On/Off & modulating models High temperature applications RAYPAK HOT WATER & HEATING Raypak is a compact, efficient heating design which is the ideal way to heat large quantities of water for both hot water and hydronic applications. The use of direct fired pure copper finned heat exchangers has been well proven over time. And in the past fifty years, the Raypak range has developed the high input water heater even further. Efficiency provides an outstanding 82% thermal efficiency ignition reduces operating costs saves energy resists combined effects of corrosion and high temperature Simplicity and Reliability supplies large amounts of hot water with low running costs easy servicing network and technical advisors Raypak Modulation Versatile Applications ceiling heights for commercial hot water systems for mechanical heating ºC) and low temperature heating capable Robust Design copper tube gas water heaters are high quality, versatile and robust panels have an ingenious design which reduces heat loss INPUT % Heavy Load Med. Load Light Load No Load Light Load Med. Load 26

2 Single Mechanical Heating System Double Domestic Hot Water System Options hand configurations Raypak can be supplied in knock down form for on site assembly (POA) connection to BMS (standard on Type B models) (standard on Type B models) Special features easy servicing models are available with On/Off burners and all, except the 147 and 507 models, are available with modulating burners pressure performance temperature changes is provided by the optional outdoor Ambient Air Sensor controller connected to a building management system for monitoring where system water temperatures of below 5ºC are required operate as low as 41ºC without any condensation or sooting Warranty* * Conditions apply: For full terms and conditions please contact Rheem or see Owner s Guide and Installation Instructions, available at Model UPS/UP Series 20-60N 20-45N 20-60N 20-45N 20-60N 20-45N RAYPAK PIPE SIZE AND PUMP SELECTION CHART Pump Speed TP Series Branch Size Minimum Manifold Header Size Required (mm) 1 Unit 2 Units Units 4 Units 25mm mm mm N 2 2mm N 2mm N 2mm N 2mm N 40mm N 40-60/2B 2-N 40-60/2B /4B 50-0/4B 50mm 40mm 65mm 50mm 972 / /2B 50-60/FB 50mm / /2B 50-60/FB 65mm / /2B 50-60/FB 65mm / B /FB 65mm / B -120FB 65mm / B -120FB 65mm / B -120FB mm / B 2-120FB mm / B -120FB mm / B -120FB mm / B -120FB mm Note: TP series circulator is recommended for hard water areas in lieu of UPS series circulator Manifold header sizes are minimum requirements for water heater performance rheem.com.au 27

3 RAYPAK HOT WATER AND HEATING Models 992, 1182, 1292, 1412, 1722, 1922 (Indoor) Models 2214, 264, 164, 694, 4224 (Indoor) DIMENSIONS AND TECHNICAL DATA TABLE INDOOR MODELS Model Natural Input MJ/h 999 1,186 1,289 1,412 1,719 1,926 2,215 2,66,165,692 4,224 Output kw Propane Input MJ/h 9 1,090 1,186 1,296 1,581 1,772 2,150 2,50,05,540 4,045 Output kw Dimensions A mm 1,810 1,915 1,915 1,990 2,060 2,10 B mm 1,0 1,510 1,615 1,740 2,070 2,270 1,550 1,7 2,060 2,50 2,640 G mm Flue Connection mm Weight kg Inlet/Outlet Connections RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 R/ R/ R/ R/ R/ Gas Connection Natural On / Off Models R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R2/50 R2/50 R2/50 R2 1 /2/65 R2 1 /2/65 R/ R/ Natural Modulating Models R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R2/50 R2/50 R2/50 R2 1 /2/65 R2 1 /2/65 R/ R/ Propane On / Off Models R1 1 /4/2 R1 1 /4/2 R1 1 /4/2 R1 1 /4/2 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 Propane Modulating Models R /4/20 R /4/20 R /4/20 R1/25 R1/25 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 Relief Valve Connection On/Off Models RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 R1 /4/20 RC1/25 RC1/25 RC1/25 Modulating Models RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC1/25 RC1/25 RC1 1 /4/2 RC1 1 /4/2 RC1 1 /2/40 RC1 1 /2/40 RC1 1 /2/40 Electrical Rating 240V 50Hz Watts Amps Min. Buffer Tank Capacity Litres ,20 1,00 Max. Storage Capacity Litres 11,000 1,000 14,500 16,000 19,500 22,000 27,000 1,000 7,000 4,500 49,500 Natural Gas Litres Recovery Per 0 C rise 6,450 7,597 8,170 9,00 10,89 12,27 14,477 17,200 20,640 24,0 27, C rise 4,88 5,698 6,128 6,77 8,170 9,245 10,858 12,900 15,4 18,060 20, C rise,870 4,558 4,902 5,418 6,56 7,96 8,686 10,20 12,84 14,448 16, C rise,225,798 4,085 4,515 5,447 6,16 7,28 8,600 10,20 12,040 1, C rise 2,977,506,771 4,168 5,028 5,689 6,682 7,99 9,526 11,114 12, C rise 2,764,256,501,870 4,669 5,28 6,204 7,72 8,846 10,20 11, C rise 2,5,09,268,612 4,57 4,91 5,791 6,8 8,256 9,62 11,008 C rise 2,419 2,849,064,86 4,085 4,62 5,429 6,450 7,740 9,00 10,20 85 C rise 2,276 2,681 2,884,187,845 4,51 5,109 6,071 7,285 8,499 9,71 Flow Rate and Pressure Drop Modulating (10 C rise)* L/s Pressure Drop kpa On/Off (15 C rise)* L/s Pressure Drop kpa Min. Flow Rate (20 C rise)* L/s Pressure Drop kpa * Guide only. 28

4 Models 972, 1142, 1242, 162, 1662, 1852 (Outdoor) Models 2004, 2404, 24*, 04*, 4* (Outdoor) * Two high wind tops per model DIMENSIONS AND TECHNICAL DATA TABLE OUTDOOR MODELS *Two high wind tops per model Model Natural Input MJ/h 976 1,142 1,242 1,57 1,657 1,854 2,004 2,404 2,4,04,4 Output kw Propane Input MJ/h 9 1,090 1,186 1,296 1,581 1,772 2,150 2,50,05,540 4,045 Output kw Dimensions A mm 2,500 2,95 2,95 2,570 2,640 2,920,165,210,185 2,965,165 B mm 1,0 1,510 1,615 1,740 2,070 2,270 1,550 1,7 2,060 2,50 2,65 Weight kg Inlet/Outlet Connections RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 R/ R/ R/ R/ R/ Gas Connection Natural On / Off Models R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R2/50 R2/50 R2/50 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 R/ Natural Modulating Models R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R2/50 R2/50 R2/50 RC2 1 /2/65 RC2 1 /2/65 R/ R/ Propane On / Off Models R1 1 /4/2 R1 1 /4/2 R1 1 /4/2 R1 1 /4/2 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 Propane Modulating Models R /4/20 R /4/20 R /4/20 R1/25 R1/25 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 Relief Valve Connection On/Off models RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC1/25 RC1/25 RC1/25 Modulating models RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC1/25 RC1/25 RC1 1 /4/2 RC1 1 /4/2 RC1 1 /2/40 RC1 1 /2/40 RC1 1 /2/40 Electrical Rating 240V 50Hz Watts Amps Min. Buffer Tank Capacity Litres ,20 1,20 Max. Storage Capacity Litres 11,000 1,000 14,000 15,500 19,000 21,000 2,000 27,000 2,000 9,000 4,000 Natural Gas Litres Recovery Per 0 C rise 6,07 7,10 7,88 8,600 10,607 11,75 12,757 15,194 17,917 21,214 24, C rise 4,70 5,48 5,91 6,450 7,955 8,815 9,568 11,95 1,48 15,910 18, C rise,784 4,86 4,70 5,160 6,64 7,052 7,654 9,116 10,750 12,728 14,54 60 C rise,15,655,942 4,00 5,0 5,877 6,78 7,597 8,958 10,607 12, C rise 2,911,74,69,969 4,895 5,425 5,888 7,012 8,269 9,791 11,1 70 C rise 2,70,1,79,686 4,546 5,07 5,467 6,512 7,679 9,092 10,82 75 C rise 2,52 2,924,15,440 4,24 4,701 5,10 6,077 7,167 8,485 9,689 C rise 2,65 2,741 2,956,225,978 4,408 4,784 5,698 6,719 7,955 9, C rise 2,226 2,5 2,782,05,744 4,148 4,502 5,62 6,24 7,487 8,550 Flow Rate and Pressure Drop Modulating (10 C Rise)* L/s Pressure Drop kpa On/Off (15 C Rise)* L/s Pressure Drop kpa Min. Flow Rate (20 C rise)* L/s Pressure Drop kpa * Guide only. rheem.com.au 29

5 RAYPAK HOT WATER AND HEATING Models 200, 2, 50, 40, 507 (Indoor/Outdoor) Models 58, 658, 768 & 868 (Indoor/Outdoor) DIMENSIONS AND TECHNICAL DATA TABLE INDOOR/OUTDOOR MODELS Model Natural Input MJ/h Output kw Propane Input MJ/h Output kw Dimensions A mm 1,625 1,715 1,715 1,5 1,5 B mm ,055 1,160 C mm 1,955 2,240 2,05 2,145 2,145 2,10 2,255 2,255 2,55 Flue Connection mm Weight kg Inlet/Outlet Connections RC1 1 /4/2 RC1 1 /2/40 RC1 1 /2/40 RC1 1 /2/40 RC1 1 /2/40 RC1 1 /2/40 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 RC2 1 /2/65 Gas Connection Natural On / Off Models RP /4/20 RP /4/20 RP /4/20 RP /4/20 RP /4/20 R1/25 R1/25 R1 1 /2/40 R1 1 /2/40 R1 1 /2/40 Natural Modulating Models N/A RP1/25 RP1/25 RP1/25 RP1/25 N/A R1/25 R1/25 R1 1 /2/40 R1 1 /2/40 Propane On / Off Models RP /4/20 RP /4/20 RP /4/20 RP /4/20 RP /4/20 R1/25 R1/25 R1/25 R1 1 /4/2 R1 1 /4/2 Propane Modulating Models N/A RP /4/20 RP /4/20 RP /4/20 RP /4/20 N/A R /4/20 R /4/20 R /4/20 R /4/20 Relief Valve Connection On/Off models RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 RC /4/20 Modulating models N/A RC /4/20 RC /4/20 RC /4/20 RC /4/20 N/A RC /4/20 RC /4/20 RC /4/20 RC /4/20 Electrical Rating 240V 50Hz Watts Amps Min. Buffer Tank Capacity Litres Max. Storage Capacity Litres 1,650 2,000,000 4,000 4,0 5,700 6,000 7,500 8,500 10,000 Natural Gas Litres Recovery Per 0 C rise 917 1,250 1,769 2,187 2,68,297,440 4,00 4,87 5, C rise ,27 1,640 2,012 2,47 2,5,225,655 4,19 50 C rise ,061 1,12 1,610 1,978 2,064 2,5 2,924,54 60 C rise ,094 1,42 1,648 1,720 2,150 2,47 2, C rise ,010 1,28 1,522 1,588 1,985 2,249 2,5 70 C rise ,150 1,41 1,474 1,84 2,089 2,96 75 C rise ,07 1,76 1,720 1,949 2,26 C rise ,006 1,290 1,61 1,828 2, C rise ,214 1,518 1,720 1,97 Flow Rate and Pressure Drop Modulating (10 C Rise)* L/s Pressure Drop kpa On/Off (15 C Rise)* L/s Pressure Drop kpa Min. Flow Rate (20 C rise)* L/s Pressure Drop kpa * Guide only. 0

6 Model 147 (Indoor/Outdoor) ACCESSORIES FOR RAYPAK COMMERCIAL GAS WATER HEATERS Accessories Standard Optional Pump Run on Timer All modulating All On/Off Tankstat 147 to 4224 Hot Surface Ignition (HSI) 147 to 40 Electronic Ignition 507 to 4224 Water Flow Switch 58 to 4224 Relay Run and Fault Status 507 to 4224 Temperature and/or Pressure Gauge (modulating burner models only) 197 to 4224 Temperature Gauge (on/off models only) 147 to 4224 High Wind Top (outdoor installations only) 58 to to 1852 Rear Water Connections 147 Left Hand Water and Gas Connections 200 to 4224 Right Hand Water Connections 200 to 507 Right Hand Water and Gas Connections 58 to 4224 Audible Alarm 58 to 4224 Ambient Air Sensor (modulating burner models only) 58 to 4224 GAS PRESSURE Natural Minimum kpa Test Point kpa Maximum kpa Propane Minimum kpa Test Point kpa Maximum kpa THERMOSTAT SETTINGS Modulating Maximum C 95 Factory set C 78 Minimum C 44 On/Off Maximum C Factory set C 50 Minimum C CLEARANCES COMBUSTIBLES (mm) Model Back Front Left Right Ceiling , to , to , to , , Excludes flue terminal clearances. Refer to AS/NZS CLEARANCES NON COMBUSTIBLES (mm) Model Back Front Left Right Ceiling , to , to , to , ,200 Raypak indoor gas water heaters are designed for connection to a flue system in accordance with the requirements of AS/NZS Expansion Control Valve is not supplied with the water heater. 18 Figures in brackets are to be used if a Raypak stainless steel storage tank is utilised in the system. 19 An 850kPa relief valve can be fitted to modulating water heaters used in potable hot water applications. MINIMUM SUPPLY PRESSURE System design and pump selection is critical when water heaters are connected to a low pressure water supply. Refer to the table below for minimum pressure requirements for Grundfos UPS series pumps. Minimum pressure requirements for TP series pumps depend on system characteristics and need to be calculated. Contact your pump supplier for details. Minimum Inlet Pressure Required (m) Pump Model at Operating Temperature 75 C C 85 C 90 C 95 C UPS20-60N 147, 200, UP20-45N UPS2-N 50, 40, 507, 58, , 768, 868 UPS40-60/2B 768, 868, 972, 992, , 1182, 1242, 1292 UPS50-120B 162, 1412, 1492, 1552, , 1722, 1852, 1922, 2004, 2214 UPS-120B 2404, 264, 24, 164, , 694, 4, 4224 WATER SUPPLY AND RELIEF VALVE SETTINGS Burner Type On/Off Modulating Models All Relief Valve Setting Potable Hot Water kpa 850 (700) (700) 18, (700) 18,19 Mechanical Heating kpa Expansion Control Valve (ECV 17 ) Setting Potable Hot Water kpa 700 (550) (550) 18, (550) 18,19 Mechanical Heating kpa Maximum Supply Pressure without ECV 17 fitted Potable Hot Water kpa 6 (550) 18 6 (550) 18,19 6 (550) 18,19 Mechanical Heating kpa with ECV 17 fitted Potable Hot Water kpa 550 (450) (450) 18, (450) 18,19 Mechanical Heating kpa RAYPAK MODEL NUMBERS The following information should be supplied when ordering Raypak water heaters B 0868 N C O / ID Water Approx N = Natural Gas Copper Heat O = On/Off ID = Indoor Heater Thermal Input* P = Propane Exchanger M = Modulating OD = Outdoor HWT = High Wind Top Note: *last digit designates series type. rheem.com.au 1